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English INSTALLATION

40 

WILO SE 11-2016 V06 DIN A4

ly. The lifting equipment is not permitted to be 
fastened anywhere other than to the designated 
attachment points.

The personnel must be qualified for the tasks and 

must follow all applicable national safety regula-
tions during the work.
The lifting units are supplied by the manufacturer 
or supplier in suitable packaging. This normally 
precludes the possibility of damage occurring 
during transportation and storage. The packaging 
should be stored in a safe place for reuse if the 
product is frequently used at different locations.

4.3.  Storage

Newly delivered lifting units are prepared in such 
a way that they can be stored for at least 1 year. 
For temporary storage, the lifting units must be 
thoroughly rinsed with clean water before storage 
in order to prevent encrustations and deposits 
building up in the collection reservoir, on the level 
control device and the pump hydraulics.

DANGER due to toxic substances! 

Flushing through the lifting unit contami-

nates the flushing water with faeces. Risk of 

fatal injury due to contact with fluid that is 

harmful to health! Always wear the necessary 

physical protection equipment and channel 

the flushing water into the sewer system at 

suitable points!

The following should be taken into consideration 

for storage:

• 

Place the lifting unit securely on a firm bearing 

surface, and secure it to prevent tipping over and 
sliding. Lifting units are stored horizontally.

• Lifting units can be stored at temperatures down 

to -15 °C if completely emptied. The store room 

must be dry. We recommend a frost-protected 

room for storage with temperature between 5 °C 
and 25 °C.

• The lifting unit is not allowed to be stored in 

rooms in which welding work is carried out, be-
cause the resulting gases or radiation can damage 
the elastomer components.

• All connections must be sealed securely to pre-

vent contamination getting in.

• The power supply cables should be protected 

against kinking, damage, and moisture. Further-
more, mounted plugs and switchgear must also 
be protected against moisture ingress.

DANGER due to electrical voltage! 

Defective electrical components (e.g. power 

supply cables, switchgear, plugs) represent 

a risk of fatal injury due to electric shock! 

Defective components must be replaced by a 

qualified electrician immediately.

BEWARE of moisture! 

Ingress of moisture into the electrical compo-

nents (cables, plugs, switchgear) will result in 

damage to these components and the lifting 

unit. Never immerse the electrical compo-

nents in a liquid, and protect them against the 

ingress of moisture.

• The lifting unit must be protected from direct 

sunlight and frost. This can lead to significant 

damage to the collection reservoir or the electri-
cal components!

• Following prolonged storage, maintenance work 

in accordance with this Operating and mainte-

nance manual and pursuant to EN 12056-4 must 

be carried out prior to commissioning.
If you comply with these rules, your lifting unit 
can be stored over a lengthy period. However, 
note that the elastomer components are subject 
to natural embrittlement. If the product is to be 

stored for longer than 6 months, we recommend 

checking these parts and replacing them as 
necessary. Consult the manufacturer for further 
details.

4.4.  Return delivery

Lifting units that are sent back to the factory 
must be cleaned to remove impurities and, if they 

have been used with fluids that are harmful to 

health, they must also be decontaminated.
For shipping, the parts must be packed in tear-

proof plastic bags of sufficient size in such a 

manner that they are tightly sealed and leak-
proof. Furthermore, the packaging must protect 
the lifting unit from damage during transporta-
tion. If you have any questions, please contact 
the manufacturer!

5.  Installation

In order to prevent damage to the device or seri-
ous injury during installation, the following points 

must be observed:

• Installation work – assembly and installation 

of the lifting unit – may only be carried out by 

qualified persons. The safety instructions must be 

followed at all times.

• The lifting unit must be inspected for transport 

damage before any installation work is carried 
out.

5.1.  General

For design and operation of technical sewage sys-
tems, observe the pertinent local regulations and 
directives for sewage technology (such as those 
of the German Association for Water, Wastewater 
and Waste).
In particular, pressure surges which occur, e.g. 
when closing the non-return valve, may be 
several times higher than the pump pressure, 
depending on the operating conditions. These 
pressure surges can cause irreparable damage to 
the system. 

Attention must therefore be paid 

to the pressure resistance and the longitudinal 

force fit connection of the pipe.

Furthermore, the existing piping must be checked 
to ensure it is correctly connected to the system. 
The existing pipe system must be self-supporting 
and is not allowed to be supported by the lifting 
unit.
In particular, the following applicable regulations 
must be complied with for installation of lifting 

units:

Содержание EMUport CORE

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Страница 2: ...Fig 1 EMUport CORE A Fig 1 EMUport CORE B 1 5 3 3 3 7 7 6 2 8 8 8 9 9 10 10 1 4 4 1 5 3 3 3 7 7 6 2 8 8 8 9 9 10 10 11 11 1 4 4...

Страница 3: ...Fig 2 Fig 3 1 1 1 2 2 2 2 2 1...

Страница 4: ...Fig 6 A CORE A Motor P 13 Fig 5 Fig 4 2 1 1 5 1 2 4 3 M 3 gn ye W V 21 20 U PE 6 DK...

Страница 5: ...E A Motor P 17 5 1 2 4 3 M 3 gn ye W V 20 21 22 U PE 6 3 4 5 2 1 M 3 gn ye W1W2 V1 20 21 22 U1 V2 U2 PE 6 8 7 9 Fig 7 A CORE B Motor P 13 Fig 6 D CORE A Motor FK 17 1 5 1 2 4 3 M 3 gn ye W V 21 20 U P...

Страница 6: ...Motor P 17 Fig 7 D CORE B Motor FK 17 1 3 4 5 2 1 M 3 gn ye W1W2 V1 20 21 22 U1 V2 U2 PE 6 8 7 9 DK M 3 gn ye W V 21 20 U PE DK DK Fig 8 1 2 2 1 Fig 7 B CORE B Motor P 17 5 1 2 4 3 M 3 gn ye W V 20 2...

Страница 7: ...Fig 12 Fig 11 Fig 10 3 3 2 1 4 3 1 2 4 2 1 3 5 Fig 9 3 1 2...

Страница 8: ...Fig 13 Motor P 13 P 17 Fig 13 Motor FK 17 1 Fig 13 Motor FK 17 1 D M D...

Страница 9: ...39 3 8 Scope of delivery 39 3 9 Accessories optionally available 39 4 Transportation and storage 39 4 1 Delivery 39 4 2 Transport 39 4 3 Storage 40 4 4 Return delivery 40 5 Installation 40 5 1 Genera...

Страница 10: ...tems and or com ponents This operation and maintenance manual refers to the lifting unit indicated on the title page 1 5 Warranty In general the specifications in the current Gen eral Terms and Condit...

Страница 11: ...stallation The lifting unit must be disconnected from the electricity network and secured against reactivation All rotating parts must have come to a standstill The operator must report any faults or...

Страница 12: ...ed or if they do not work 2 5 Conduct during operation When operating the lifting unit always follow the locally applicable laws and regulations for work safety accident prevention and handling electr...

Страница 13: ...n compliant with the intended use 3 1 1 Application limits DANGER due to overpressure Exceeding the application limits can result in excessive pressure in the collection reservoir in the event of syst...

Страница 14: ...upstream of the discharge ports of the sewage pumps and filter out non permitted large solid materials This way only pre cleaned sewage passes through the idle sewage pump into the shared collection r...

Страница 15: ...ion system 20 Max inlet in m h 2 Number of pumps 10 Maximum delivery head in m at Q 0 A Version A standard version B comfort version 3 8 Scope of delivery Sewage lifting unit ready for connection with...

Страница 16: ...l result in damage to these components and the lifting unit Never immerse the electrical compo nents in a liquid and protect them against the ingress of moisture The lifting unit must be protected fro...

Страница 17: ...this will be required for installing dismantling the lifting unit The lifting equipment must be able to reach the place where the lifting unit is used and placed without danger The set down location...

Страница 18: ...he pressure pipe must be connected so it is free from vibration noise insulated and flexible The connection as well as all unions must be absolutely leak tight The routing of the pressure pipe must be...

Страница 19: ...are present in the working area during operations then a guard must be installed 5 4 Electrical connection POTENTIALLY fatal danger due to electrical voltage Incorrect electrical connections can caus...

Страница 20: ...could lead to fatal injury due to explosion The connection of the level sensor must be made using an intrinsically safe electric circuit e g Zener barrier Observe in this connection local stat utory...

Страница 21: ...cking the installation Check the installation to ensure all the necessary work was carried out properly Fastening Floor fixation carried out properly Mechanical connections All of the connections are...

Страница 22: ...unit operates in automatic mode by default and is switched on and off using the inte grated level control device 1 Switching on the system via the switchgear Main switch to ON 2 Check the switchgear s...

Страница 23: ...ances During removal there is potential for contact with fluids that represent a health hazard The following points must be observed without fail Wear appropriate full body protection as well as prote...

Страница 24: ...After maintenance or repair work the lifting unit must be put back in operation in accordance with the Commissioning chapter Note the following All maintenance and repair work must be carried out by W...

Страница 25: ...loyee and the end user NOTE We recommend concluding a maintenance contract for regular maintenance work Please contact Wilo customer service for more infor mation about this 8 4 1 Maintenance interval...

Страница 26: ...aning the solids separation reservoir 1 Sewage pump 2 Screwed connection at the discharge port of the sew age pump 3 Pump inlet including screen holder 4 Solids separation reservoir 5 Pump inlet solid...

Страница 27: ...3 Delivery head too small 1 2 3 4 5 8 11 12 13 Lifting unit runs roughly loud noise 1 2 3 9 12 13 14 9 2 Overview of possible causes and their remedies 1 Inlet or impeller clogged Remove deposits from...

Страница 28: ...V06 DIN A4 10 Appendix 10 1 Spare parts Spare parts can be ordered from Wilo customer service To avoid return queries and incorrect or ders the serial and or article number must always be supplied Sub...

Страница 29: ...Pioneering for You WILO SE Nortkirchenstra e 100 44263 Dortmund Germany T 49 0 231 4102 0 F 49 0 231 4102 7363 wilo wilo com www wilo com...

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