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EPG-SPRINT

OPERATING MANUAL

VERSION 08/2010

ORDER NUMBER DOC 2305222

Quantity

Order No.

Designation

2305109

EPG-SPRINT (for manual and automatic systems)

2305127

EPG-SPRINT FM (for USA)

The standard equipment includes:

2305227

Declaration of conformity

2305220

Operating manual German

see chapter 1.1

Operating manual in the local language

4.2

DELIVERY SCOPE

Dimensions:

Height

136 mm; 5.35 inches

Width

270 mm; 10.63 inches

Depth (without operating elements)

200 mm; 7.87 inches

Weight

3.3 kg; 7.28 lb

Electrical:

Mains (AC)

85 VAC-250 VAC

Frequency

47 Hz-440 Hz

Input power

max. 40 W

Output voltage

max. 22 Vpp

Output current

max. 0.9 A

High-voltage

10-100 kV (adjustable in 1 kV steps)

Corona current limitation

5 µA-120 µA (adjustable in 1 µA steps)

Tribo current measurement

0 µA-5 µA (resolution 0.5 µA)

Tribo current low level warning

0 µA-5 µA (adjustable in 0.1 µA steps)

Tribo current cut off

higher than 12 µA
(ATEX: switch the unit off )

Protection class

IP 64

Explosion zone

II 3(2)D 80°C; 176°F

4.3

TECHNICAL DATA

Содержание EPG-SPRINT

Страница 1: ...40 50 60 70 80 90 100 12 10 11 9 8 m h 5 0 4 0 3 0 2 0 6 0 3 5 5 4 5 3 5 2 5 2 2 2x kV 90 80 70 60 50 40 30 20 10 100 m h 4 0 3 0 2 0 1 0 0 5 0 4 0 3 0 2 0 1 1 5 EPGSPRINT 0102 Universal Control Unit...

Страница 2: ......

Страница 3: ...5 Safety features 9 3 WARRANTY AND CONFORMITY DECLARATIONS 10 3 1 Important notes on product liability 10 3 2 Warranty claim 10 3 3 CE conformity 11 3 4 FM Identification 12 4 DESCRIPTION 13 4 1 Field...

Страница 4: ...voltage value 40 6 5 6 Setting the current limiting 41 6 5 7 Displaying actual value of current limiting 42 6 5 8 Setting the U I characteristics 43 6 6 Rinse function 45 6 6 1 Hose purge function 45...

Страница 5: ...Non obser vance can cause material damage SIHI_0100_GB DANGER This line warns of the hazard Possible consequences of failing to observe the warning instruc tions The signal word points out the hazard...

Страница 6: ...commenced on active parts Secure the control unit against being switched back on without authorisation Inform staff about planned work Observe electrical safety regulations Ensure that the oor of the...

Страница 7: ...supply Secure the powder spray gun against actuation Relieve the pressure from the powder spray gun and unit By functional faults Identify and correct the problem proceed as described in chap Trouble...

Страница 8: ...st masks or breathing apparatus To ensure suf cient protection of health and the environment only operate the device in a powder booth or at a spray wall with activated ventilation exhaust air 2 4 1 U...

Страница 9: ...inches The label plates which must be attached are shown below High voltage In the control cabinet 25 mm 0 98 inches Voltage before main switch Forbidden for unauthorized persons Explosive atmosphere...

Страница 10: ...r than the address of the purchaser This warranty does not cover damage caused by Unsuitable or improper use faulty installation or commissioning by the purchaser or a third party normal wear negligen...

Страница 11: ...guideline 2002 95 EG RoHs directive 2002 96 EG WEEE directive Applied standards in particular DIN EN 1127 1 2008 DIN EN 50050 2007 DIN EN 50177 2007 DIN EN 50053 2 1990 DIN EN 61241 0 2007 DIN EN 6124...

Страница 12: ...088 3 4 FM IDENTIFICATION FM Approved for US and Canada This power pack identified on attached label is FM approved for use in Class II Division 2 Groups E F G hazardous classified locations The spray...

Страница 13: ...c spray gun is connected If an automatic gun is connected then the control unit can only be controlled via the CCM Prima interface The following powder coating guns can be connected to the EPG SPRINT...

Страница 14: ...hes Width 270 mm 10 63 inches Depth without operating elements 200 mm 7 87 inches Weight 3 3 kg 7 28 lb Electrical Mains AC 85 VAC 250 VAC Frequency 47 Hz 440 Hz Input power max 40 W Output voltage ma...

Страница 15: ...e water free and oil free compressed air quality standard 3 5 2 as per ISO 8573 1 3 5 2 5 m 7 C 44 6 F 0 1 mg m SIHI_05054_ENG CAUTION Compressed air quality accessories Danger of equipment damage Ope...

Страница 16: ...lution 10 kV Single LED display Preset value of high voltage Bar graph LED Set voltage 2 Illuminated display Corona or Tribo current Lights up green Tribo scale When a Tribo gun is connected and selec...

Страница 17: ...ogram for second coating Lights up green when the second coating program is selected 11 Display LED Program for profile parts Lights up green when the profile part program is selected 12 Display LED P...

Страница 18: ...ected 23 Display LED Atomizer ioniser Tribo air Lights up yellow when the setting Atomizing ionising and Tribo air is selected 24 Universal rotary controller Dynamic digital rotary controller with 32...

Страница 19: ...ngle LED display Set point high voltage and powder are deactivated Bar graph LED Actual value high voltage and powder are activated 34 Illuminated display Overall air quantity Lights up green Display...

Страница 20: ...IP 64 CH 9450 Altst tten J Wagner AG Made in Switzerland PTB 06 ATEX 5003 1 Erg nzung Tested Gepr ft EN50050 EN50177 II 3 2 D IP64 80 C 0102 2 1 10 13 4 3 5 9 8 7 13 6 11 12 P_01112 14 14 C US FM APP...

Страница 21: ...njector 9 Compressed air outlet for feed air For the powder injector 10 Gun connection To connect a Corona or Tribo gun 11 Connection for the CCM Prima For connecting to the CCM Prima if one is instal...

Страница 22: ...ARATIONS FOR STARTING UP WARNING Incorrect installation operation Risk of injury and damage to equipment When putting into operation and for all work read and follow the operating instructions and saf...

Страница 23: ...power Grounding cable to system ground e g from the powder container Compressed air main supply 0 6 0 8 MPa 6 8bar 87 116 psi Hose diameter 8 mm 0 315 inches Powder injector Dosage air blue Feed air r...

Страница 24: ...mpressed air main supply 0 6 0 8 MPa 6 8bar 87 116 psi Hose diameter 8 mm 0 315 inches Powder injector Dosage air blue Feed air red Pulver feed transparent Atomizing or Tribo air black Electrical conn...

Страница 25: ...on a roller A poorly grounded workpiece causes Dangerous electric charging of the workpiece Very bad wrap around Uneven coating Backspraying to the spray gun i e contamination Prerequisites for perfe...

Страница 26: ...ith grounding strand 2 Connect grounding cable with booth and system ground 3 Connect grounding cable to an uncoated metal part of the booth 4 Remove all paint from hooks and other hanger parts 5 Do n...

Страница 27: ...anual spray gun in the start up phase if the gun is used as a single device in a manual coating system If the trigger is actuated the control unit will detect it as an automatic gun and wait for the a...

Страница 28: ...er These can be called up again as required using the program buttons With the EPG SPRINT a program comprises the following parameters Overall air quantity feed and dosage air quantity m h Powder quan...

Страница 29: ...ER NUMBER DOC 2305222 6 2 1 DOUBLE CLICK PROGRAM HIGH DYNAMIC REMOTE This function is used to change quickly to another program during a coating operation The operator can access a previously set reci...

Страница 30: ...s however depend on other factors The length of the suction hose and the length and diameter of the powder hose also affect the maximum powder volume 6 3 1 COMBINING THE AIR OUTPUTS A Y piece order no...

Страница 31: ...90 80 70 60 50 40 30 20 10 100 m h 4 0 3 0 2 0 1 0 0 5 0 4 0 3 0 2 0 1 1 5 EPGSPRINT EPGSPRINT EPGSPRINT P_01124 OPERATING MANUAL VERSION 08 2010 ORDER NUMBER DOC 2305222 6 3 2 ACTIVATE HIGH OUTPUT MO...

Страница 32: ...1 27 5 Use high voltage button 27 or current limitation button 29 to select parameter C17 6 The value set for parameter C17 is displayed by pressing characteristic slope button 31 in LED display 19 oF...

Страница 33: ...70 60 50 40 30 20 10 100 P_01174 OPERATING MANUAL VERSION 08 2010 ORDER NUMBER DOC 2305222 15 8 To exit configuration mode press standby button 15 twice The control unit is now in the operating mode w...

Страница 34: ...hapters 6 5 1 6 5 8 When a parameter is changed the LED on the left of the program button flashes to indicate that a parameter value has been changed The process for saving parameters is described bel...

Страница 35: ...Instead of showing the current program number the LED display 19 now shows the modified value 4 To save the changes hold down the additional programs button 25 until the previous program number flashe...

Страница 36: ...e bar graph display is another scale showing the hose diameter This scale shows the correlation between the overall air quantity and the inner hose diameter see operating manuals for the PI F1 powder...

Страница 37: ...d when powder feeding is switched on it shows the actual value as a bar The powder quantity setting as refers to the percentage distribution between the different air types Example A powder quantity o...

Страница 38: ...d on it shows the actual value as a bar Different amounts of air are required depending on the type or gun and or nozzle For the correct settings please refer to the operating manual for the relevant...

Страница 39: ...27 is the high voltage bar graph display 1 When the control unit is in the ready position this display shows the set point as a dot and when high voltage is switched on it shows the actual value as a...

Страница 40: ...6 5 5 DISPLAY OF ACTUAL HIGH VOLTAGE VALUE Procedure 1 Press high voltage button 27 for around 2 seconds Yellow LED 28 flashes quickly The actual high voltage value is shown in the LED display 19 for...

Страница 41: ...urrent limiting button 29 is the current limiting bar graph display 2 Above the high voltage button 27 is the high voltage bar graph display 1 When the control unit is in the ready position this displ...

Страница 42: ...ING ACTUAL VALUE OF CURRENT LIMITING Procedure 1 Press current limitation button 29 for around 2 seconds Yellow LED 30 flashes quickly The actual current limitation value is shown in the LED display 1...

Страница 43: ...pe button 31 once or twice until the desired characteristic curve is shown in the characteristic slope LED display EPG SPRINT U I characteristics The user can choose from three characteristic curves t...

Страница 44: ...al Wagner high voltage modules and control units Medium level blue Open circuit voltage 100 kV Maximum current 120 A For small surfaces For well rechargeable types of powder For metal powder To reduce...

Страница 45: ...matic guns signal from control This function is set to the OFF parameter value in the factory The values can be changed in the parameter settings for parameters C22 and C23 see Device configuration ch...

Страница 46: ...6 3 PROCEDURE FOR CLEANING PURGING Procedure 1 End coating operation 2 Remove powder delivery module suction lance powder injector from powder container 3 Switch on purge function by pressing purge bu...

Страница 47: ...isposal of waste electrical equipment and its implementation in national law this product may not be disposed of with the household refuse but must rather be recycled in an environmentally correct man...

Страница 48: ...nel outside the danger areas 7 1 WARNINGS E01 E04 The malfunction LED 13 flashes to indicate warnings In addition Exx is shown alternately in LED display 19 7 segment LED xx stands for the warning num...

Страница 49: ...be reached Causes Hose kinked blocked Input air pressure too low Injector is not connected System cannot reach target setting Check hoses and hose laying Ensure that input pressure is greater than 6...

Страница 50: ...ound monitoring The grounding cable is interrupted The gun is not connected Check replace gun cable Check replace gun Connect the gun E12 No coil current cascade interrupt The gun is not connected Gun...

Страница 51: ...ed during operation Check The hose laying The air supply to the control unit Input pressure 6bar Connect injector Open compressed air E42 No flow of dosage air No air is flowing out of the control uni...

Страница 52: ...OR MAIL SEA ROUTE OR OVERLAND ROUTE ETC ARKS IN SPARE PARTS LISTS OTE TO COLUMNu h IN THE FOLLOWING SPARE PARTS LISTS U 7EARING PARTS OTE O LIABILITY IS ASSUMED FOR WEARING PARTS L OT PART OF STANDARD...

Страница 53: ...tomatic systems 1 2305127 EPG SPRINT control unit for USA 2 9951117 Thermal delay fuses 1 0 A included in EPG SPRINT 8 3 ACCESSORIES Item K Quantity Order No Designation 0241270 Mains cable Europe 024...

Страница 54: ...V 90 80 70 60 50 40 30 20 10 100 m h 4 0 3 0 2 0 1 0 0 5 0 4 0 3 0 2 0 1 1 5 EPGSPRINT EPGSPRINT EPGSPRINT P_01124 OPERATING MANUAL VERSION 08 2010 ORDER NUMBER DOC 2305222 ATTACHMENT DEVICE CONFIGURA...

Страница 55: ...p is for Wagner Service and the fourth group is reserved for Wagner production sites or the Wagner Service Center which have the necessary infrastructure Group 1 Parameter C11 to C20 Group 2 Parameter...

Страница 56: ...current limiting button 29 to set the parameter to C11 2 The parameter value is now shown by pressing the characteristic slope button 31 3 The LED display 19 shows cor At the same time the blue rinse...

Страница 57: ...gardless of what is currently displayed press the characteristic slope button 31 again The LED display 19 shows C11 again b If you want to save the changed setting press the additional recipes button...

Страница 58: ...unit is factory set to OFF lock deactivated Procedure 1 If parameter C13 is not set on the control device select parameter group 1 by pressing program button 5 and use the high voltage button 27 and...

Страница 59: ...less of what is currently displayed press the characteristic slope button 31 again The LED display 19 shows C13 again b If you want to save the changed setting press the additional programs button 25...

Страница 60: ...ry setting Selection function is switched on after 5 seconds the selection automatically returns to the powder quantity setting C13 Lock OFF factory setting Lock is switched off ON Lock is activated v...

Страница 61: ...and atomizing air in parallel The se two air flows must be combined externally with a Y piece and fed to the feed air connection in the injector The additional quantity differs depending on the inject...

Страница 62: ...setting Hose purging switched off 1 s 10 s Hose purging time overrun in seconds C23 Hose purging intensity of dosing air 100 factory setting Hose purging intensity 100 1 100 Hose purging intensity fr...

Страница 63: ...r Tribo air m h 4 Selection button Powder quantity 5 Selection button Overall air quantity m h 6 Selection button Characteristic slope 7 Selection button Current limiting A 8 Selection button High vol...

Страница 64: ...at the touch of a button 3 CALLING CHANGING SAVING PROGRAMS 5 50 1 Press additional programs button 2 Set program number with rotary controller The program number is shown in LED display 3 Set new par...

Страница 65: ...65 EPG SPRINT OPERATING MANUAL VERSION 08 2010 ORDER NUMBER DOC 2305222...

Страница 66: ...ance fr Netherlands WAGNER Systemen Nederland Proostwetering 105 C NL 3543 AC Utrecht Phone 31 30 2410 688 Fax 31 30 2410 765 E mail info wagnersystemen nl Italy WAGNER Itep S p A Via Santa Veccia 109...

Страница 67: ......

Страница 68: ...MANY 7 2 MB TTO ILIENTHAL 3TR 0OSTFACH ARKDORF 4ELEPHONE 4ELEFAX AIL SERVICE STANDARD WAGNER GROUP COM 3WITZERLAND 7 2 NDUSTRIESTRASSE 0OSTFACH LTST TTEN 4ELEPHONE 4ELEFAX AIL REP CH WAGNER GROUP CH W...

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