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504PRO_604PRO_o-m2_00

504/604 PRO Baler

Table of Contents v

Table of Contents

TYPE OVERVIEW

........................................................1-1

SAFETY MESSAGES

....................................................2-1

2.1

Safety Symbol Explanation

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1

2.2

Safety Instructions

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3

2.3

Machine Decals

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.3.1

Operational Signs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4

2.3.2

Safety Signs

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7

2.4

Personal Protective Equipment

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-11

2.5

Fire Prevention Baler

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-12

2.6

Hydraulic System Baler

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-14

2.7

Safety Devices

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

2.7.1

Tailgate Safeguard

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-15

2.7.2

Net knife safeguard

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-16

2.7.3

Pick-up Safeguard

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-17

2.8

Side Covers

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-18

INTENDED USE

..........................................................3-1

OVERVIEW OF THE MACHINE

........................................4-1

4.1

Overview of the machine

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1

CONTROLS AND ADJUSTMENTS

.....................................5-1

5.1

Control

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1

5.2

Setup the E-link Pro Display

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-3

5.3

Software Description

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

5.4

Home Page E-Link Pro

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-7

5.5

Bale Settings Page

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12

5.6

Field Statistics Page

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

5.7

Tasks Page

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

5.8

Advanced Menu

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

5.8.1

Advanced User Interface

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-18

5.8.2

Calibration

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

5.8.3

Diagnostics

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22

5.8.4

Advanced Baler Setup (504/604 PRO Baler)

. . . . . . . . . . . . 5-23

SHUTDOWN PROCEDURES

............................................6-1

6.1

Shutdown Procedure Service and Maintenance

. . . . . . . . . . . . . . 6-1

6.2

Depressurize hydraulic system

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

PREPARING THE EQUIPMENT BALER

................................7-1

7.1

Install or Remove the Tongue Jack

. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

7.2

Adjust the Height of the Drawbar

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

7.3

Tow Hitch Version

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-6

7.4

Driveline Baler

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-9

7.4.2

Driveline

–

uncouple from tractor

. . . . . . . . . . . . . . . . . . . . . 7-10

7.5

Attach Baler

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-11

7.6

Electrical System

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

7.6.1

Lighting Set

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

7.6.2

Control Electronics

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

7.7

Net Wrapping

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-15

7.7.1

Insert the Net

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

7.7.2

Adjust the Net Roll Holder

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

7.7.3

Netwrap Roller Position

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-23

7.7.4

Reset net knife

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

7.7.5

Setting of net wraps (layers)

. . . . . . . . . . . . . . . . . . . . . . . . . . 7-26

https://tractormanualz.com

Содержание 504 PRO

Страница 1: ...perator s and Maintenance Manual 504PRO_604PRO_o m2_00 Serial No 504PR Serial No 8001 604PR Serial No 101 Order No 105400EC2 Cabled Assembly Order No 510520026 504 604 PRO Baler https tractormanualz com ...

Страница 2: ...remain attached to the machine for ready reference Store it in the manual storage box when not in use Additional copies of the manuals are available from your dealer Use the reorder number on the front cover to order additional manuals Copies of this manual are available in Spanish from your dealer Other languages may also be available Se dispone de ejemplares de este manual en español Notice to O...

Страница 3: ...authorized dealer at the dealer s location Vermeer will pay for replacement parts and such authorized dealer s labor in accordance with Vermeer s labor reimbursement policy Vermeer reserves the right to supply remanufactured replacement parts as it deems appropriate RETAIL PURCHASER RESPONSIBILITY This Limited Warranty requires proper maintenance and periodic inspections of the Agricultural Equipm...

Страница 4: ... s service personnel to make a repair on the retail purchaser s site or other location In no event shall Vermeer s liability exceed the purchase price of the product Vermeer shall not be liable to any person under any circumstances for any incidental or consequential damages including but not limited to loss of profits out of service time occurring for any reason at any time Diagnostic and overtim...

Страница 5: ...ITED TO ANY WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE VERMEER RESERVES THE RIGHT TO MODIFY ALTER AND IMPROVE ANY PRODUCT WITHOUT INCURRING ANY OBLIGATION TO REPLACE ANY PRODUCT PREVIOUSLY SOLD WITH SUCH MODIFICATION NO PERSON IS AUTHORIZED TO GIVE ANY WARRANTY OR TO ASSUME ANY ADDITIONAL OBLIGATION ON VERMEER S BEHALF NO DEALER WARRANTY The selling dealer makes no warranty ...

Страница 6: ...ving Check that all loose items controller driveline controller mount tractor harness manuals gauge wheels any optional kits and all hardware are included Inspect decals safety signs and shields for transit damage Inspect tires and rims for damage Record identification numbers of baler see page iii Assemble baler Assembly Instructions are available in Section 12 of this manual https tractormanualz...

Страница 7: ...504PRO_604PRO_o m2_00 Receiving and Delivery Report ii 504 604 PRO Baler Dealer Owner Information https tractormanualz com ...

Страница 8: ...ght side of machine as shown right Warranty claims and queries cannot be dealt with unless the serial number is stated Please enter this number here immediately after delivery Machine Model Machine Serial VIN Pre Delivery 504 604 PRO Baler Check gearbox oil level Check safety signs operating decals and shields for transit damage https tractormanualz com ...

Страница 9: ... not leak Check that hydraulic couplers on baler hoses match those on tractor Ensure tailgate latches properly Check tire pressure and wheel lug nut torque as described below Tire Pressure Lug nut torque Retorque 2 tires Types See page 11 3 for proper tire setup 14L 16 1 21 5L 16 1 14 psi 97 kPa 21 psi 145kPa 244 ft lb 330 Nm after first 10 hours of operation then at 50 hour intervals 2 pick up ga...

Страница 10: ...7 5 5 Bale Settings Page 5 12 5 6 Field Statistics Page 5 14 5 7 Tasks Page 5 15 5 8 Advanced Menu 5 17 5 8 1 Advanced User Interface 5 18 5 8 2 Calibration 5 19 5 8 3 Diagnostics 5 22 5 8 4 Advanced Baler Setup 504 604 PRO Baler 5 23 6 SHUTDOWN PROCEDURES 6 1 6 1 Shutdown Procedure Service and Maintenance 6 1 6 2 Depressurize hydraulic system 6 1 7 PREPARING THE EQUIPMENT BALER 7 1 7 1 Install or...

Страница 11: ... Bale 10 2 10 3 Disconnect the Baler from the Tractor 10 3 10 4 Stopping the Machine in the Field 10 4 11 MAINTENANCE SETTING 11 1 11 1 Tires on Baler 11 1 11 1 1 Tires and tire pressure 11 3 11 2 Wheel Nuts 11 3 11 3 Safety Signs and Labels 11 4 11 4 Environment Disposal 11 4 11 4 1 Lubricants 11 4 11 4 2 Consumables 11 4 11 5 Tying Unit Maintenance 11 5 11 5 1 Adjust the Disk Brake of the Net Ty...

Страница 12: ..._o m2_00 504 604 PRO Baler Table of Contents vii 12 3 Coupling the Cam Type Cut Out Clutch 12 3 13 TECHNICAL DATA 13 1 13 1 Overview 13 1 13 2 Dimensions 13 2 INDEX 14 REVISION HISTORY 14 1 https tractormanualz com ...

Страница 13: ...ller lubrication manual roller lubrication Chain lubrication automatic chain lubrication Cutting device Xtra Cut 17 with 17 knives Rotor ring type rotor for 17 knives Wrapping net wrap Control operation E LINK PRO display with controller Conveyor channel bottom bottom door Hydroflexcontrol hydraulic lowering and lifting https tractormanualz com ...

Страница 14: ... if not avoided will result in death or serious injury WARNING Indicates a hazardous situation that if not avoided could result in death or serious injury CAUTION Indicates a hazardous situation that if not avoided could result in minor or moderate injury NOTICE Indicates information considered important but not hazard related 2 1 Safety Symbol Explanation This symbol is used in combination with a...

Страница 15: ... must pressurize the system to find a suspected leak use an object such as a piece of wood or cardboard rather than your hands When loosening a fitting where some residual pressure may exist slowly loosen the fitting until oil begins to leak Wait for leaking to stop before disconnecting the fitting Fluid injected under the skin must be removed immediately by a surgeon familiar with this type of in...

Страница 16: ...k Relieve pressure in the hydraulic system before searching for leaks disconnecting hoses or performing any other work on the system If you must pressurize the system to find a suspected leak use an object such as a piece of wood or cardboard rather than your hands When loosening a fitting where some residual pressure may exist slowly loosen the fitting until oil begins to leak Wait for leaking to...

Страница 17: ...unction of cardiac pacemakers can be interrupted by magnetic fields When working at the magnets of the knife holders Risk of injury by sharp edges never hit the inserted knives from down with a striking tool Magnets could be damaged Maintenance work may be carried out by trained persons only All maintenance and repair works that is not part of the operating instructions must be carried out by auth...

Страница 18: ... not permitted for crane suspension Tie down points Three points at the machine are indicated by this symbol Two points on the axle and one on the drawbar Tie down the machine for transport Other tie down points are not permitted Guard lever for cutting device knives To unlock the cutting device knives the lever must be turned down through about 90 https tractormanualz com ...

Страница 19: ...sitioned perpendicular to the flow direction the tailgate is secured against lowering Lubrication Once a day check lubrication and relubricate if necessary Lubrication Check lubrication and relubricate if necessary Necessary driveline speed 540 rpm Thread scheme for net wrapping https tractormanualz com ...

Страница 20: ...ructions given below Keep signs clean Use soap and water not mineral spirits abrasive cleaners or other similar cleaners that will damage the safety sign Replace any damaged or missing signs When attaching signs the temperature of the mounting surface must be at least 40 F 5 C The mounting surface must also be clean and dry When replacing a machine component with a sign attached replace sign also ...

Страница 21: ...amage injury or death are possible WARNING Ensure slow moving vehicle SMV sign is in good condition and properly displayed on the rear of machine Do not tow equipment at speeds over 20 mph 32 km h Obey all applicable laws concerning road use Use good judgment and drive carefully WARNING Use a tractor that is large enough and properly ballasted for sufficient steering and braking control Minimum tr...

Страница 22: ...operty damage and is a fire hazard Do not overfill baler WARNING Read this Operator s Manual and safety signs before operating machine WARNING Use Shutdown Procedure before servicing cleaning repairing or transporting machine WARNING Belts rollers and chains can cut off hand or arm WARNING Keep all shields in place when operating WARNING Falling from baler can result in death or serious injury htt...

Страница 23: ... or injury WARNING Stay away from rear of baler Warn others to stay away before raising tailgate WARNING A falling or closing tailgate can crush resulting in serious or death WARNING Engage lock before working under tailgate WARNING Chopper knives can cut fingers and hands WARNING Wear gloves and use suitable tool when handling chopper knives https tractormanualz com ...

Страница 24: ...death or serious injury Stay away from rotating driveline Stop engine and ensure PTO driveline is stopped before working on driveline Keep driveline shields in place at all times Ensure shields turn and telescope freely Wear Close fitting clothing and confine long hair 2 4 Personal Protective Equipment Wear required personal protective equipment Wear close fitting clothing and confine long hair Av...

Страница 25: ...actor and baler and the exhaust system of the tractor in proper condition The existing wiring must not be used for any other purposes than those installed in the factory or approved by the manufacturer Overloading the electrical lines leads to excessive heating Fire extinguisher option Refill A 2 5 gal 9 5 liter pressurized water fire extinguisher is recommended to be carried on the tractor or bal...

Страница 26: ... plastic fill tube from inside the cylinder Rinse inside of cylinder with clean water Inspect for and remove any corrosion or debris that may interfere with proper operation Add antifreeze powder part number 510507934 reinstall plastic fill tube and refill cylinder with 2 5 gal 9 5 liter of clean water Install valve handle assembly and hand tighten valve collar nut NOTICE Exceeding 100 125 in lb 1...

Страница 27: ...ved immediately by a surgeon familiar with this type of injury Pressurized fluid can penetrate body tissue and result in serious injury or death Leaks can be invisible Keep away from any suspected leak Relieve pressure in the hydraulic system before searching for leaks disconnecting hoses or performing any other work on the system If you must pressurize the system to find a suspected leak use an o...

Страница 28: ...e tailgate must in addition to the hydraulic safeguard be mechanically secured against lowering using suitable means This is necessary because even if the hydraulic system is shut off hydraulic pressure losses may still occur After completion of any maintenance and or assembly work reset the valve to its initial position and or remove the mechanical safeguard 2 7 Safety Devices 2 7 1 Tailgate Safe...

Страница 29: ...e tailgate Figure 4 Tailgate hydraulic valve 2 7 2 Net knife safeguard WARNING Risk of cutting During work in the vicinity of the net knife fit net knife safeguard When maintenance or assembly work is performed in the vicinity of the net knife the net knife must be mechanically secured to prevent unexpected movement insert and secure safety chain with spring clip Before operating remove net knife ...

Страница 30: ... Spring clip 2 7 3 Pick up Safeguard The pick up safeguard is a safety chain 2 see Figure 6 on page 2 18 that sets the height of the pick up and protects it from falling if the hydraulic pressure should drop during driving The chain prevents the pick up from falling into holes or ditches in rough field conditions https tractormanualz com ...

Страница 31: ...s WARNING Risk of cutting injury from moving parts Never operate the machine with open shields WARNING Risk of injury from swiveling shields After unlocking the shields swivel automatically up operated by pneumatic pressure Do not open the shields unless there is sufficient space for swiveling up https tractormanualz com ...

Страница 32: ..._00 504 604 PRO Baler Safety Messages 2 19 Figure 7 Shields When the on the left and right side are open some parts are easier to reach Open the cover 1 Turn the lever 1 see Figure 8 on page 2 20 https tractormanualz com ...

Страница 33: ...sages 504 604 PRO Baler 2 Use the lock 2 to open the cover The cover will turn up Close the cover 1 Push the cover down until first the lock and then the lever engage Figure 8 Open the side cover KEY 1 Lever 2 Lock https tractormanualz com ...

Страница 34: ...ways use the machine in accordance with the instructions contained in this Operator s Manual safety signs on the machine and other material provided by Vermeer Corporation Proper maintenance and repair are essential for safety and for efficient operation of the machine Do not use the machine if it is not in suitable operating condition https tractormanualz com ...

Страница 35: ...3 5 9 ft 1 00 1 80 m The baler produces a round bale in 5 steps 1 Pick up the loose crop material with the Pick Up unit 2 Cut if necessary and transport the material into the compressing chamber 3 Compress the material and form the bale 4 Tie the bale 5 Open the tailgate and eject the bale The steps 1 3 are continuous when the tractor drives The tractor must stop when the tying starts in step 4 Th...

Страница 36: ...ew of the Machine 504 604 PRO Baler Figure 9 General overview KEY 1 Controller 2 Tying unit 3 Bale chamber 4 Tailgate 5 Bale ejector 6 Feed channel floor 7 Cutting unit 8 Feed rotor 9 Pick up unit 10 Draw bar https tractormanualz com ...

Страница 37: ...user interfaces E Link Pro For more information about how to operate the user interface see the software description see page 5 7 The has a touch screen but can also be operated using the buttons on the side Each function button F1 F10 has the same function as the touch screen button next to it The active functions on the display are highlighted in red not selected or inactive functions are gray h...

Страница 38: ...vigation 2 Manual Automatic Push Manual automatic to switch between the manual and automatic bale wrap mode 7 Bale setup Push Bale setup to activate the page where bale settings can be made C Up Down Push Up or Down to navigate in menus Push Up or Down to increase or decrease values 3 Knives Push Knives to switch the function of the double acting valve in the tractor to lift lower the knives 8 Sta...

Страница 39: ...e advanced settings can be made Figure 10 E link Pro buttons 5 2 Setup the E link Pro Display Preparation 1 Make sure the E link pro is connected to the baler 2 Switch on the E link with the On Off button A see page 5 2 3 Push the toggle button F5 the configuration page appears Setup Country and Language 1 Push F8 see page 5 2 on a configuration page The page Regional Configuration appears 2 Push ...

Страница 40: ...To switch the sound On again push once more on the button in the upper right corner F1 8 Push the button F8 to confirm the setting and return to the page Display Sound Configuration Setup Date and Time 1 Push F7 see page 5 2 on a configuration page The page Date time configuration appears 2 Push the line Current date 3 Push the button or to increase or decrease the Month 4 Push OK to confirm the s...

Страница 41: ...on on a configuration page the page Virtual Terminal appears 2 Push the line System details please fill the displayed serial number in the registration section of this manual 3 Push the button to return to the configuration page Finish the Setup 1 Push the button in the low right corner if a reboot is necessary you must push the button the system will restart 2 If a reboot is not necessary push th...

Страница 42: ... and Adjustments 504 604 PRO Baler 5 3 Software Description Figure 11 E Link Pro Software KEY 1 Home page see page 5 7 2 Bale setup see page 5 12 3 Field statistics see page 5 14 4 Tasks see page 5 15 5 Advanced https tractormanualz com ...

Страница 43: ...Home Page E Link Pro Figure 12 Home page The home page of the E Link Pro display is divided into 6 sections Sections A and E have control buttons Sections B D and F give information Section C has a button to view the field name and other information https tractormanualz com ...

Страница 44: ...nced settings page B Information about the current bale 1 Bale size indicator Inch 2 Target bale size Inch 3 Bale size indicator graphic 4 Target bale size line In this picture the diameter of the target bale size is 68 173 cm and the currently formed diameter of the bale is 43 109 cm The picture of the size indicator changes colour when the bale gets bigger https tractormanualz com ...

Страница 45: ...n the target C Button Button to view the field name and other information D Information about the field Depending on the selection made in advanced settings the following information is shown Field name Name of the field you typed Field bales Number of bales made on this field Field hours Number of hours worked on this field Bales hr Speed of baling Total bales Total number of bales made with this...

Страница 46: ... mode you must push the start button to start the wrap process The selected mode is also visible on the display see F The buttons below are used to select the function of the double acting valve in the tractor Set the double acting valve in the tractor to insert extract the knives the number on the button indicates the number of knives Set the double acting valve in the tractor to lift lower the f...

Страница 47: ...en icon if knives are not inserted this icon is black 3 Hydroflex floor is not lowered black icon if the Hydroflex floor is lowered this icon is red 4 The bale is wrapped automatically 5 The wrapping process is not done 6 You must open the tailgate 7 The wrapping process is done 8 You must close the tailgate 9 The bale is ejected 10 The ramp is down https tractormanualz com ...

Страница 48: ...ically saved when you go to another page for example to the home page Setting Machine type Unit Min Max Default Advised Full bale size 504 PRO inch 35 63 49 604 PRO inch 35 71 53 The set diameter of the bale When the bale has this diameter the warning sound alerts you to stop the tractor and automatic wrapping starts When the wrapping is set to manual you must push the start button https tractorma...

Страница 49: ...e density Level 0 10 5 The level that indicates if the bale must be more dense or less dense Soft core On Off Off Selection for making bales with a soft core or not Crop type Straw Hay Silage The type of crop the bale is made from By selecting the crop type the settings of the baler will be adjusted automatically https tractormanualz com ...

Страница 50: ...s shown in the title bar Information of up to 20 fields can be stored The name of the field can be entered on this page Push the buttons up or down to select a field You can now use the field for baling edit the name of the field or delete the data Push to use the selected field Push to edit the name of the field 1 On the page that appears push the button and a keyboard appears on the display 2 Ty...

Страница 51: ...field Push to confirm 5 7 Tasks Page Figure 16 Tasks Depending on the available options on your baler like the tying system and knife groups this page shows entries for wizards to make changes Follow the instructions on the display The example below shows the wizard to change the knife group selection With this function you can change the number of knives used during baling https tractormanualz co...

Страница 52: ...icon Disengage starts blinking 3 Use the double acting valve in the tractor to disengage the knives The icon Engage starts blinking after the knives are lowered 4 Use the double acting valve in the tractor to lift the new selected knife group 5 When the text Status Engaged is shown you can push to return to the tasks page or to go to the home page https tractormanualz com ...

Страница 53: ...Adjustments 5 17 5 8 Advanced Menu Figure 17 Advanced menu structure KEY 1 Advanced user interface 2 Calibration see page 5 19 3 Diagnostics see page 5 22 4 Advanced Baler setup 5 Administrator Menu 6 Advanced baler setup 7 Tuning https tractormanualz com ...

Страница 54: ... 504 604 PRO Baler Figure 18 Advanced menu Push the button on the line you want to use 5 8 1 Advanced User Interface Figure 19 Advanced user interface On this page you can change the shown information on the home page as follows https tractormanualz com ...

Страница 55: ...ure 20 Info box setup 3 Use the arrow buttons arrow up or down to select the information box you want to change 4 Use the arrow buttons left or right to select the information you want to display on the home page 5 Push to return to the page Adv user interface or to go to the home page 5 8 2 Calibration Figure 21 Calibrate https tractormanualz com ...

Страница 56: ...he bale deviates from the set bale size Before you start the calibration you must know how much the deviation is See example below Calibrate as follows 1 Push the arrow button on the line Bale diameter 2 The display shows 3 Use the button or to set the correct offset 4 Push to return to the Calibration page or to go to the home page https tractormanualz com ...

Страница 57: ...l distance on both sides of the bale and calculate the average bale size A B C D 4 For example The set bale diameter 49 5 Inch but it is a bit too small 48 5 48 49 5 48 4 194 4 48 5 In this example the average bale size is 1 inch too small so the bale offset must be increased Push until the bale offset is 1 00 https tractormanualz com ...

Страница 58: ...nly for technicians Outputs displays the output signal only for technicians Error history Displays the last 10 error messages and the number of times they occurred Use the buttons up or down to select a message and push to view more information about the error message System information Displays the software version the model serial number and the total number of bales and hours Administration Thi...

Страница 59: ...504PRO_604PRO_o m2_00 504 604 PRO Baler Controls and Adjustments 5 23 5 8 4 Advanced Baler Setup 504 604 PRO Baler Figure 23 Advanced Baler Setup Model Setup https tractormanualz com ...

Страница 60: ...number of knives that are actually installed in the baler Depending on this setting you can select the number of knives on the page Tasks see page 5 15 Tuning Page 1 Change the settings by pushing or 2 Push to return to the Adv menu or to go to the home page The selection is automatically saved when you leave the page Setting Unit Min Max Near full alert inch Off 0 50 Number of inch before the set...

Страница 61: ...e of the normal bale Switch the soft core on or off on the page Bale set up see page 5 12 Net delay sec 0 0 5 0 Delay time for the net to start wrapping automatically after the bale size is reached Net clutch time sec 3 0 8 0 Active time for the net clutch Net roller delay sec 0 0 5 0 Delay time for the clutch to start https tractormanualz com ...

Страница 62: ...nife fit net knife safeguard see page 2 16 For your safety and the safety of others the shutdown procedure must be followed before dismounting from the tractor for servicing cleaning or inspecting the baler A variation of this shutdown procedure may be used if so instructed within this manual or the tractor manual or if an emergency requires it 6 2 Depressurize hydraulic system Fully lower tailgat...

Страница 63: ...504PRO_604PRO_o m2_00 6 2 Shutdown Procedures 504 604 PRO Baler Secure hydraulic operated parts pick up cutting device mechanically against unexpected movements https tractormanualz com ...

Страница 64: ...ng maintenance or repair work see page 6 1 WARNING Tailgate and ejected bale can crush Proceed with particular care when opening and closing the tailgate No persons may stay in the swiveling range of the tailgate and in the bale unloading area In case of locations on a slope Never eject a bale where it can roll A rolling bale can be destructive and result in serious injury or death Never try to st...

Страница 65: ... the crank handle clockwise Figure 25 Tongue jack KEY 1 Crank 2 Tongue jack holder 3 Safety bolt 4 Support foot Install the tongue jack 1 Make sure the baler is on a level ground the parking brake is activated and the wheel wedges are blocking the wheels 2 Remove the safety bolt 3 from the tongue jack holder 2 3 Manually slide the tongue jack out of the tongue jack holder up to a convenient length...

Страница 66: ...only by a jack or other lifting device 1 Place the baler on a clean and level floor on the tongue jack see page 7 1 and block the wheels 2 Lower the tongue jack until the baler is in a horizontal position the baler is horizontal when the platform is horizontal Make sure the tongue jack is vertical and the axle plates are in a horizontal position 3 Remove the bolts 1 see Figure 27 on page 7 6 and t...

Страница 67: ... bolt 8 until the draw bar head is in a horizontal position 12 Tighten the bolts 9 13 Connect the drawbar of the baler to the tractor CAUTION Observe the torques on the decal Whenever the safety nuts and bolts 9 have been loosened they must be replaced by new ones https tractormanualz com ...

Страница 68: ... 604 PRO Baler Preparing the Equipment Baler 7 5 Figure 26 Adjust the drawbar KEY 1 Bolts 2 Bolts 3 Locking plate 4 Hole 5 Toothed flange 6 Pin 7 Pin 8 Bolt 9 Bolts 10 Strap A B C types of drawbar heads https tractormanualz com ...

Страница 69: ... Preparing the Equipment Baler 504 604 PRO Baler Figure 27 Torques 7 3 Tow Hitch Version Adjust drawbar per ASABE standards as shown Failure to adjust the drawbar properly may result in driveline damage https tractormanualz com ...

Страница 70: ...n 35 mm of Splines 6 Dimension A 7 9 11 8 in 20 30 cm Dimension B 13 0 19 7 in 33 56 cm Dimension C 13 8 in 35 cm 7 4 Driveline Baler Danger Entanglement in rotating driveline 4 can result in death or serious injury Stay away from rotating driveline 4 Stop engine and ensure driveline is stopped before working on driveline https tractormanualz com ...

Страница 71: ... is potential of the driveline slipping off the tractor power take off and causing injuries and or damages Ensure that the driveline is properly connected to the tractor NOTICE Ensure angle of driveline constant velocity joint never exceeds 80 see page 7 9 Damage to driveline and or tractor may result Follow the operating instructions of the driveline manufacturer as well as national relevant sign...

Страница 72: ...9 Protective tube and guard cone of the driveline and power take off protection must be fitted and be in proper condition Ensure before switching on the driveline that the selected speed of the tractor is in conformity with the permissible speed and direction of rotation of the machine 540 rpm Reduce engine speed to idle before switching off power take off 7 4 1 Driveline couple to tractor NOTICE ...

Страница 73: ...ure 33 on page 7 10 Connect anti rotation chain 7 if equipped to tractor see Figure 34 on page 7 11 Figure 32 Lift driveline Figure 33 Driveline couple to tractor NOTICE To prevent hose and cable damage route all hoses and wiring harnesses through hose run 2 When disconnected from tractor store all hoses and wiring harnesses in holder 1 see page 7 10 7 4 2 Driveline uncouple from tractor Disconnec...

Страница 74: ...d driveline remove any quick attach hitch and fully raise or lower 3 point lift Lock drawbar in center position Hitch baler to tractor using pin 3 support plate 4 and lock pin 5 Connect optional towing safety chain 7 rated at 10 000 lb 4540 kg as follows Route hook end 8 of chain through hole in tongue 6 through end loop 9 through intermediate support 2 and around drawbar support structure 1 as sh...

Страница 75: ...stem insert the 7 pin plug into the corresponding socket on the tractor Before traveling on the roads check that the lighting system functions correctly also at daylight 7 6 2 Control Electronics The machine will be delivered with Controller see Figure 36 on page 7 13 E LINK PRO display see Figure 37 on page 7 13 Monitor mounting system see Figure 38 on page 7 13 Battery connection wire harness E ...

Страница 76: ...504PRO_604PRO_o m2_00 504 604 PRO Baler Preparing the Equipment Baler 7 13 Figure 36 Controller Figure 37 E Link PRO display Figure 38 Monitor mounting system https tractormanualz com ...

Страница 77: ...convenient for the operator To connect the controller insert the 9 pin plug into the corresponding socket on the E LINK PRO tractor harness After connecting the plug supply voltage is available NOTICE When baler is not in use shut off the power of the E LINK PRO and disconnect the power supply plug This prevents tractor battery discharge https tractormanualz com ...

Страница 78: ...0 504 604 PRO Baler Preparing the Equipment Baler 7 15 7 7 Net Wrapping Figure 39 Open the top cover and secure the net knife KEY 1 Handle net knife carrier 2 Safety chain 3 Spring clip 4 Top cover https tractormanualz com ...

Страница 79: ...504PRO_604PRO_o m2_00 7 16 Preparing the Equipment Baler 504 604 PRO Baler Figure 40 Covers KEY 1 Side cover 2 Top cover 3 Bar https tractormanualz com ...

Страница 80: ...504PRO_604PRO_o m2_00 504 604 PRO Baler Preparing the Equipment Baler 7 17 Figure 41 Prepare for a Net Roll KEY 1 Crank handle 2 Safety chain on the net roll holder https tractormanualz com ...

Страница 81: ...ake sure the position of the spindles 1 and 2 see Figure 44 on page 7 21 point in the center of the sleeve and not in the net If necessary loosen the spindle with the crank handle and repeat step 4 7 Feed the net according to the picture from the net roll 1 see Figure 45 on page 7 22 via roll 2 3 and 4 to the rubber roll 5 and steel roll 6 8 Turn the rubber roll 5 by hand until the rolls grasp the...

Страница 82: ...504PRO_604PRO_o m2_00 504 604 PRO Baler Preparing the Equipment Baler 7 19 Figure 42 Insert the net roll KEY 1 Net roll 2 Safety chain 3 Net roll holder https tractormanualz com ...

Страница 83: ...PRO_604PRO_o m2_00 7 20 Preparing the Equipment Baler 504 604 PRO Baler Figure 43 Check distance core position KEY 1 Extruder bearing 2 Inner washer A Distance between 3 8 and 1 2 https tractormanualz com ...

Страница 84: ...504PRO_604PRO_o m2_00 504 604 PRO Baler Preparing the Equipment Baler 7 21 Figure 44 Check the position of the Spindles KEY 1 Spindle 2 Spindle https tractormanualz com ...

Страница 85: ...Steel roll 7 7 2 Adjust the Net Roll Holder Net rolls are available in several widths and net lengths Depending on the length of the net you want to use and the width of the net some adjustments must be made WARNING Before you do work near the net knife insert the net knife safeguard and secure the net knife 1 Open the top cover 4 see Figure 39 on page 7 15 https tractormanualz com ...

Страница 86: ...m remove the extension spindle 4 If you use a net roll smaller than 1 23 m make sure the extension spindle is installed 6 If by adding or removing the extension spindle the net roll is no longer positioned in the center you must position the net roll on both sides 1 Loosen the bolts 3 in the slotted holes of the position holders 1 and 2 and move the position holders until the net roll is positione...

Страница 87: ...ller 1 and rotates counterclockwise viewed from right to help feed netwrap onto bale Roller 3 stops rotating when netwrap feed clutch on right side of roller 1 disengages During bale ejection Cylinder 4 is connected to tailgate hydraulic circuit and extends to move netwrap roller 3 forward when tailgate raises see page 7 25 During bale formation Roller 3 remains in forward position This lets debri...

Страница 88: ...p cycle begins This allows cylinder 4 to retract by means of spring pressure moving roller 3 rearward see page 7 25 Roller 3 begins rotating when netwrap feed clutch engages NOTICE If tractor hydraulic valve operating tailgate circuit is not in float position cylinder 4 may not be able to retract and netwrap 2 will feed into rotor 5 as shown in left illustration In rearward position roller 3 direc...

Страница 89: ...wrap cycle and eject bale 7 7 4 Reset net knife The net knife is reset automatically whenever the tailgate is opened If with the baling chamber filled another net wrapping cycle is necessary without opening of the tailgate due to net roll change or a malfunction the net knife can be reset by hand For this pull the knife carrier against the spring tension to the front see Figure 50 on page 7 26 Fig...

Страница 90: ... was not completely executed for example because the net roll depleted during the wrapping process do the following 1 Pull the handle 1 of the net knife carrier to the front and attach the safety chain 2 and secure it with the clip 3 4 Push the bar 3 see Figure 40 on page 7 16 backwards and secure it with the cotter pin 5 Turn the crank handle 1 see Figure 41 on page 7 17 until the tension spindle...

Страница 91: ... hydraulic control for remote valve connected to the electric control valve on the baler fully lower open bottom door As bottom door lowers knives automatically disengage 3 Continue to engage tractor hydraulics for 5 seconds to ensure hydraulic accumulators are emptied Icons b and C should indicate 0 knives engaged and bottom door open https tractormanualz com ...

Страница 92: ...indicates knife circuit accumulators are fully charged to 580 psi 40 bar If knife circuit accumulators are not fully charged knives may gradually lower during operation reducing their effectiveness Note that if icon K appears but icons I do not indicate knives engaged it is likely that knives are blocked by debris and cannot push through to fully engaged position Refer to High Pressure Override pr...

Страница 93: ...mage Knives may not be able to lower out of the way if a foreign object is fed into the baler 7 8 3 Brittle Crop Material While baling brittle crop material it is recommended to move the cutting device into home position just before net wrapping process In this way the bale is finally net wrapped with long material and crop losses are minimized 7 8 4 Bale Appearance Optimization Depending on the b...

Страница 94: ... may occur Wear protective gloves and use a suitable tool while working with the knives If any maintenance or assembly work is carried out with the tailgate open the tailgate must be hydraulically secured against lowering for safety reasons For the following working steps refer to chapter Moving in and out the cutting device Move cutting device to cutting position Lower Hydroflexcontrol bottom doo...

Страница 95: ...ved knives can be stored and secured with a cotter pin on the maintenance platform see Figure 53 on page 7 33 If no cutting function is desired for a longer period of time removed knives must be replaced by blank knives see Figure 54 on page 7 33 1 Insert blank knives into the knife slots 2 Rotate blank knives downward into knife slots 3 Blank knives shown in final position Rotate knife axle lever...

Страница 96: ...vice Figure 54 Replacing blank knives 7 8 6 Regrinding the Cutting Device Knives To provide the best crop throughput it is recommended to regrind the cutting device knives at least after cutting of 500 bales Dependent on the working conditions sharpening may be necessary earlier https tractormanualz com ...

Страница 97: ...er see page 7 31 Regrind knives from the smooth side The temper of the knives must not be drawn when grinding NOTICE A flexible sander disc or flap disc is preferred when using a handheld grinder Figure 55 Magnet of the knife holder 7 9 Close up and Shutdown Procedure on the Field 1 Make sure that the bale chamber is empty 2 Reduce the engine speed to idle 3 Switch off the PTO shaft 4 Completely r...

Страница 98: ...nd right side of the baler in the drive position 2 10 Secure the guide wheels with the spring clip 3 11 Push in the bale ejector tubes 1 and secure with the cotter pin 12 Remove all crop material from the baler that could come loose during driving and cause problems on public roads You can now drive to the next field or drive to the parking area of the baler https tractormanualz com ...

Страница 99: ...us injury Use a tractor that is large enough for sufficient steering and braking control Do not tow equipment that does not have brakes at speeds over 20 mph 32 km h Do not tow with an underweight tractor Weights Maximum tractor weight 7200 lb 3266 kg Drawbar power More power is needed if terrain is not flat windrows are heavy or ground speed is high minimum 80 hp 60 kW recommended 100 hp 75 kW Po...

Страница 100: ... manually to prevent overheating of the hydraulic system Layout of controls varies with tractor model Consult your tractor operator s manual one single acting and one double acting 13 gpm 50 L min recommended 2600 psi 180 bar 3045 psi 210 bar General requirements Upright exhaust system Rollover protection structure ROPS and seat belt Minimum weight transport speed per ASABE standard Safety for Agr...

Страница 101: ...with an underweight tractor Max baler weight empty bale chamber 8400 lb 3810 kg Min tractor weight road transport 7200 lb 3266 kg see page 8 1 8 3 Preparing for Transport The bale chamber must be completely emptied acc to road traffic regulations Lift pick up to highest position and secure pick up with both chains left and right side of the pick up see Figure 57 on page 8 4 Close shut off valve 11...

Страница 102: ...ne to the tractor and check function also at daylight Ensure slow moving vehicle SMV sign 1 is installed with orange and red reflective surfaces facing rearward as shown see Figure 59 on page 8 5 Install optional highway safety towing chain minimum 10 000 lb 4540 kg capacity Vermeer part number AK01332 Figure 57 Pick up Figure 58 Shut off valve https tractormanualz com ...

Страница 103: ...504PRO_604PRO_o m2_00 504 604 PRO Baler Transporting the Machine 8 5 Figure 59 Slow moving vehicle https tractormanualz com ...

Страница 104: ... operate the machine with defective or removed protective devices e g casing shields and guards Before opening the protections Switch off driveline switch off tractor engine remove ignition key and disconnect driveline from power take off Prior to entering the bale chamber close tailgate locking device see page 2 16 WARNING Never perform maintenance and repair works while machine is in operation F...

Страница 105: ...the machine and at all times while working with it Figure 60 Keep spectators away 9 2 Laying Swaths windrows The full performance of the machine and good bale formation can only be achieved when the swaths are prepared carefully Lay swath evenly The width of the swath should be Pick up width 7 4 ft 2 25 m optimum width of the swath approx 4 ft 1 22 m 9 3 Pick up Baler Several hydraulic functions c...

Страница 106: ...ize the power consumption and to avoid unnecessary heating of the valve coils NOTICE Keep the hydraulic control in float while baling 9 3 1 Pick up gauge wheels On the field adjust the pick up gauge wheels so that the tines are approximately 0 8 in 2 cm above the ground To adjust the pick up gauge wheels raise pick up refer to chapter see page 2 17 Pull out spring clip 1 and fit shackle 2 in the d...

Страница 107: ... Figure 63 Pick up gauge wheel 9 3 2 Wind guard The wind guard see figure on page 9 5 is mounted movable hanging above the pick up The vertical position of the wind guard 5 is adjusted to the size of the swath by means of the chain 6 see Figure 64 on page 9 5 To avoid that the pick up grasps the chain the upper end of the chain must always be fastened to the hook https tractormanualz com ...

Страница 108: ...r the circular path of the tines laterally and are therefore part of the safety equipment When using the baler both gauge wheels must always be attached 9 4 Driveline Speed Operate baler at power take off standard speed of 540 rpm In case of extremely short and brittle crop material a lower power take off speed 350 450 rpm can safely be used https tractormanualz com ...

Страница 109: ... correctly Secure the driveline safeguard against revolving by fitting the chain Ensure before engaging the driveline that no one is near baler 9 5 Driving Style To achieve optimal performance and well shaped round bales the entire width of the bale chamber must be evenly supplied with material by an appropriate driving style In case of small swaths i e the swath width is less than the bale chambe...

Страница 110: ...g push to go to the Tasks page Or on the home page of the E link Control push and select the line Field 6 Select the wrapping 7 Push to go to the home page Or on the E link push several times until the home page is displayed For more information see page 5 7 see page 5 12 see page 5 14 see page 5 15 see page 5 17 9 7 Operate Tailgate on Baler WARNING Tailgate and ejected bale can crush Proceed wit...

Страница 111: ...ccomplishes the following Ensures tailgate fully closes while minimizing wear on tractor hydraulic pump Allows sufficient time for locking hook 1 to engage locking bolt see Figure 66 on page 9 9 Allows the net knife reset cylinder to fully retract in preparation for the next wrapping cycle Allows operator to concentrate on other tasks i e tractor gear selection while tailgate closes Keep the hydra...

Страница 112: ...504PRO_604PRO_o m2_00 504 604 PRO Baler Operating the Machine Baler 9 9 Figure 66 Locking hook https tractormanualz com ...

Страница 113: ...e in the tractor to float 4 Drive rapidly at nominal speed hand throttle and according to the drive instructions 5 When the bale size indicator see table on page 5 8 indicates that the bale is at the target size you must stop the tractor 6 Wait until the bale is wrapped If automatic bale wrapping is active wrapping starts automatically If manual bale wrapping is active you must push the button to ...

Страница 114: ...g 5 Eject the bale 10 2 Eject a Bale DANGER Electrocution possible Keep baler at least 10 ft 3 m away from power lines WARNING Opening tailgate can crush resulting in death or serious injury Stay away from rear of baler Warn others to stay away before raising tailgate WARNING Never eject a bale where it can roll A rolling bale can be destructive and result in death or serious injury Never try to s...

Страница 115: ... 5 Start driving and pick up material for the next bale 10 3 Disconnect the Baler from the Tractor Park the baler 1 Make sure the ground under the baler wheels and tongue jack is firm and level 2 Make sure the baling chamber is empty and the tailgate is closed 3 Depressurize the hydraulic system see the procedure below Depressurize the hydraulic system 1 Start the tractor engine 2 Lower the pick u...

Страница 116: ...ots 4 Disconnect the PTO shaft and Place the drive shaft on a drive shaft support 5 Disconnect the baler 10 4 Stopping the Machine in the Field To work safely it is important to follow the Shutdown procedure see page 6 1 before doing maintenance troubleshooting or making adjustments 1 Park the tractor with the baler at a safe location on a solid level ground 2 Release the pressure of the hydraulic...

Страница 117: ...essure see page 11 3 Low tire pressure can cause internal tire damage Inflate to recommended pressure Replace any tires with cuts or bubbles Replace any damaged rims Do not weld or heat wheel assembly Heating will increase tire pressure Check tires and rims for damage see page 11 3 Check tires for correct pressure see Figure 67 on page 11 2 Check lug nuts bolts torque Check after first 10 hours of...

Страница 118: ...504PRO_604PRO_o m2_00 11 2 Maintenance Setting 504 604 PRO Baler Figure 67 Baler wheels Figure 68 Gauge wheel https tractormanualz com ...

Страница 119: ...rque to 244 ft lb 330 Nm see Figure 69 on page 11 3 After first 20 hours of operation Retighten all fastening screws drawbar screws and nuts also inside the machine Exception Do not change adjusting screws e g on the net brake At 50 hour intervals Check lug nuts bolts torque to 244 ft lb 330 Nm see Figure 69 on page 11 3 Figure 69 WARNING Falling off can seriously injure Never step onto the mainte...

Страница 120: ...nting surface must also be clean and dry When replacing a machine component with a sign attached replace sign also Replacement signs can be purchased from your Vermeer equipment dealer 11 4 Environment Disposal 11 4 1 Lubricants Dispose of lubricants properly and do not pollute the environment Observe the safety data sheets of the lubricants used Biologically degradable lubricants must be disposed...

Страница 121: ... 70 on page 11 6 points upwards 1 Make sure the baler is switched off according to the Shutdown Procedure for maintenance see page 6 1 2 Move tension arm rearward until lever 1 is pointing upward 12 00 position 3 Ensure bolt 2 and milled nut 3 are loose and adjustable 4 With lever 1 pointing upward turn milled nut 3 clockwise until friction is felt against brake plate 5 Tighten bolt 2 locking mill...

Страница 122: ...d nut 11 5 2 Adjust the Shock Absorbers On the left side of the baler the movements of the net tensioner 1 are damped by a shock absorber Two wing nuts push the friction linings against the net tensioner from both sides 1 Make sure the baler is switched off according to the Shutdown Procedure for maintenance see page 6 1 https tractormanualz com ...

Страница 123: ...ition and hold it 3 Tighten both wing nuts 1 and 2 finger tight 4 Move the net tensioner to the bottom end position if it is just possible to move it by hand the wing nuts are correctly tightened Otherwise tighten the wing nuts further Figure 71 Adjust the shock absorber KEY 1 Wing nut 2 Wing nut 3 Net tensioner https tractormanualz com ...

Страница 124: ...504PRO_604PRO_o m2_00 11 8 Maintenance Setting 504 604 PRO Baler 11 6 Components for E LINK PRO 11 6 1 Controller and Display https tractormanualz com ...

Страница 125: ...ate locking 27 pressure control valve 7 sensor bottom door 28 rotary encoder bale size 10 sensor net knife 29 rotary encoder left belt right belt 11 sensor net length 40 connection to tractor 19 tractor baler connection 41 tractor 20 magnet net wrapping unit 42 display E LINK PRO 50 red light on controller in operation red light flashes update via USB stick in process 51 green light flashes data t...

Страница 126: ...504PRO_604PRO_o m2_00 11 10 Maintenance Setting 504 604 PRO Baler 3 Sensor M30 1 18 in 30 mm Locking device right Locking device left Net knife https tractormanualz com ...

Страница 127: ...the basis of the service information provided by Vermeer Procedure 1 Make sure the PTO shaft is switched off tractor engine is stopped and the key is removed 2 Check the level in the oil reservoir 2 If necessary fill the oil container 11 7 2 Fill the Oil Container Requirements Oil SAE 30 motor oil or equivalent Procedure 1 Make sure the PTO shaft is switched off tractor engine is stopped and the k...

Страница 128: ...ling the oil container If necessary fill the oil container again Figure 73 Lubrication oil container and pump KEY 1 Cap 2 Oil container 3 Cap of the pump 4 Oil pump 5 Tubes NOTICE Change oil annually after the end of the season Remove vent 11 to access check fill hole Allow oil to drain into a suitable container Remove drain plug 12 https tractormanualz com ...

Страница 129: ...l must be between min and max mark If necessary Refill oil up to the max mark 11 8 Maintenance Procedures 11 8 1 Preventive Maintenance Schedule Maintenance After the First Hour Tighten the chains of the pick up bale chamber and feed rotor Tighten the bolts on the wheels Maintenance Every 10 Working Hours Examine the oil level of the chain Examine the Hydraulic hoses for damage and leaks Check the...

Страница 130: ... page 11 14 Maintenance at the End of the Season Tighten the Chains of the Pick up Bale Chamber and Feed Rotor Lubricate several parts of the baler see page 11 14 Maintenance at the Start of the Season Adjust the Disc Brake of the Net Tying Unit see page 11 5 Adjust the Shock Absorbers of the net tying system see page 11 6 After 6 years Replace the hydraulic hoses ask your certified technician to ...

Страница 131: ...ng 11 15 Lubricant Specifications A Multipurpose grease NLGI 2 extreme pressure grease e g VERMEER LC Ultra or SHELL Alvania EP2 Always apply 2 strokes with a manual grease gun B Chain Lubrication SAE 30 motor oil do not use waste oil https tractormanualz com ...

Страница 132: ...r part Lubricant Note 16 Only balers with cutting device XtraCut 17 grease knife lever A 500 bales after first use then once per season After every 500 bales or daily Position in figure Baler part Lubricant Note 1 Drive shaft A 3 Chain lubrication system B on the right side of the baler 4 Lubricant metering device roller lubrication and rotor lubrication A on both sides 11 Locking hook A on both s...

Страница 133: ...nt Note 6 Top belt roller A on both sides open and fix the tailgate 1 4 see page 11 23 7 Tension arm A on both sides 8 Joint between belt rocker and hydraulic cylinder A on both sides 9 Central belt rocker roller A on both sides open and fix the tailgate 1 4 see page 11 23 10 Bottom belt rocker roller A on both sides open and fix the tailgate 1 4 see page 11 23 At the end of the season annually in...

Страница 134: ...ime NOTICE Do not use a steam pressure higher than 100 bar 1450 psi and water with a temperature higher than 50 ºC NOTICE Keep the nozzle of the steam cleaner at least 7 9 20 cm from the surface and at an angle to prevent damage to the paint NOTICE Do not spray water directly onto the hydraulic system electrical system or bearings to prevent damage Procedure 1 Make sure the baler is switched off a...

Страница 135: ...lades NOTICE Sharp blades save driving power provide for a good cut quality and optimum crop throughput How often the knives must be regrinded depends on the type of crop and the amount of contamination Remove the Knives 1 Insert the cutting device to cutting position with the controller and double acting valve in the tractor 2 Swivel the feed channel floor halfway down with the controller and dou...

Страница 136: ...t excessive heating of the blades will prolong the life of the knives 1 Grind the knives from the smooth side only Do not heat the metal enough to change its color while grinding This can affect temper and hardness Install the Knives 1 Go inside the baler and push the knives diagonally down onto the knife axle 2 Swivel the lever of the knife axle up 3 Release the tailgate with the hydraulic shut o...

Страница 137: ...feed channel floor halfway down with the controller and double acting valve in the tractor Do not swivel completely down because the knives must still project from the feed channel floor 3 Open the tail gate with the single acting valve in the tractor 4 Make sure the PTO shaft is switched off stop the tractor engine and remove the key 5 Secure the tailgate with the hydraulic shutoff valve 1 see Fi...

Страница 138: ...wn onto the knife axle 2 Swivel the lever of the knife axle up 3 Release the tailgate with the hydraulic shutoff valve 1 see Figure 75 on page 11 20 4 Close the tailgate with the single acting valve in the tractor 5 Swivel the feed channel floor up with the controller and double acting valve in the tractor 6 Retract the cutting device with the controller and double acting valve in the tractor http...

Страница 139: ...he tractor 5 Shut off the tractor and remove the key 6 Close the tailgate a bit and make sure it is still 1 4 open 7 Secure the tailgate with the hydraulic shut off valve 1 see Figure 4 on page 2 16 Lubricate 1 Lubricate the rollers and parts according to the lubrication chart see page 11 14 Lubrication chart Tighten the Belts 1 Release the tailgate with the shutoff valve 2 Unlock the rocker arm 3...

Страница 140: ...re 2 Hook 11 10 Adjusting the Scraper Plate Correct adjustment of the two scraper plates 1 reduces the effect of jamming the two pick up augers and optimizes the crop flow see Figure 78 on page 11 25 Adjust the scraper to auger clearance using the screws 2 0 0 1 in 1 2 mm https tractormanualz com ...

Страница 141: ...Baler Maintenance Setting 11 25 Figure 78 Auger scraper 11 11 Tensioning the Hydroflexcontrol Adjust the distance between top and bottom disc of the HYDROFLEX rubber spring 2 in 50 mm see Figure 79 on page 11 26 https tractormanualz com ...

Страница 142: ...504PRO_604PRO_o m2_00 11 26 Maintenance Setting 504 604 PRO Baler Figure 79 Hydroflex rubber spring https tractormanualz com ...

Страница 143: ...igure 80 on page 12 1 Open access cover of the guard cone 2 see Figure 81 on page 12 2 Rotate gearbox shaft manually as needed to loosen and remove tapered pin 3 from clutch see Figure 82 on page 12 3 Replace access cover of the guard cone 2 see Figure 81 on page 12 2 Slide driveline off of gearbox shaft to remove and stow in towing vehicle Figure 80 Anti rotation chain https tractormanualz com ...

Страница 144: ...t see Figure 80 on page 12 1 Open access cover 2 of the guard cone see Figure 81 on page 12 2 Rotate gearbox shaft manually as needed to install tapered pin 3 to clutch see Figure 82 on page 12 3 Replace access cover of the guard cone 2 see Figure 81 on page 12 2 Connect anti rotation chain 1 to baler see Figure 80 on page 12 1 https tractormanualz com ...

Страница 145: ...rd cone on the machine side Slide the clutch onto the connecting shaft so that the location hole 2 points towards the maintenance hole Position the location hole for the tapered pin above the ring groove 3 of the connecting shaft Turn tapered pin into location hole and tighten firmly approx 74 ft lb approx 100 Nm while moving the hub slightly back and forth in longitudinal direction Check tight an...

Страница 146: ...504PRO_604PRO_o m2_00 12 4 Assembly Procedures 504 604 PRO Baler Figure 83 Grease Figure 84 Cut out clutch installation https tractormanualz com ...

Страница 147: ...cm center net roll tube inside diameter center net roll tube width net on roll width net roll outside diameter min 2 95 in max 3 03 in min 75 mm max 77 mm min 49 2 in max 52 0 in min 1250 mm max 1320 mm min 48 4 in max 51 2 in min 1230 mm max 1300 mm max 11 8 in max 300 mm Net stock maximum load of net wrapping material 2 net rolls Pick up Pick up width 89 in 2 25 m Rake width distance first tine ...

Страница 148: ...e wheels 96 with 14L tires 107 with 21 5 tires 111 with 21 5 tires Height with closed tailgate Height with open tailgate 8 ft 9 2 7 m 13 ft 7 4 1 m Maximum speed 20 mph 32 km h Weights Max baler weight empty bale chamber Max baler weight max size bale in bale chamber Maximum baler hitch weight 8400 lb 3810 kg 10800 lb 4899 kg 1235 lb 560 kg Data are for approximate specifications and are not bindi...

Страница 149: ...504PRO_604PRO_o m2_00 504 604 PRO Baler Technical Data 13 3 Figure 85 Baler dimensions https tractormanualz com ...

Страница 150: ...INTENTIONALLY BLANK 504PRO_604PRO_o m2_00 Technical Data 504 604 PRO Baler https tractormanualz com ...

Страница 151: ...on 11 11 D Depressurize 10 3 Disposal 11 4 Drawbar 7 3 E E link pro 5 1 Eject a Bale 10 2 F Field statistics page 5 14 L Lubrication chart 11 14 N Net tying 7 27 P Pick up Safeguard 2 17 PTO shaft 7 9 R Revision number 14 1 S Safety signs 2 7 Serial number iii side covers 2 19 https tractormanualz com ...

Страница 152: ...604PRO_o m2_00 504 604 PRO Baler Revision History 14 1 14 REVISION HISTORY Revision Date Page s Description o m2_00 08 16 All Second edition Operator s and maintenance Manual released https tractormanualz com ...

Страница 153: ...https tractormanualz com ...

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