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Van Der Stahl FAS-402-CH Series, Руководство по эксплуатации

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65

FAS-402-CH/FAS-602-CH Series Operating Instructions Ver. 1.05E

    [ 0

x

 ]                   

                              MAINTENANCE
        X    

                                  

        Y    

                                  

(   indicates ON   indicates OFF)

X
Y

X5

X4

X3

X2

X1

X0

Y5

Y4

Y3

Y2

Y1

Y0

The state of a machine is found by display in the 
maintenance mode.
When the trouble occurs, we recommend to display the 
maintenance mode.
The position of black marked X and Y told operator the 
trouble pattern.
Please tell your dealer or our company the result.
(Ref. "8-4-11 Select the maintenance mode.”)
Each working of X0---, Y0--- is described in electric 
diagrams (“13 Electric diagram”) as IN(X) side and 
OUT(Y) side.

About the maintenance mode

Содержание FAS-402-CH Series

Страница 1: ...Printed April 2016 1st Edition 1 05E MICROCOMPUTER CONTROLLED TABLETOP NOZZLE TYPE C TYPE VACUUM SEALER OPERATING INSTRUCTIONS www vanderstahl com FAS 602 CH FAS 402 CH SERIES...

Страница 2: ...e operation please set up the suitable operation patterns for your application Otherwise you cannot operate the machine in the way other than the pre installed operation patterns You can set the opera...

Страница 3: ...his manual to easily identify the conditions of risks damages or some tips for the optimal use of your unit Caution Minor injuries or damages to the unit may occur when the instruction is ignored Warn...

Страница 4: ...t setting and operation procedures 19 8 1 Operate the machine with a pre installed operation pattern 20 8 1 1 Sample operating procedures seal only operation 21 8 1 2 Sample operating procedures manua...

Страница 5: ...zle 50 9 12 Replace a temperature sensor for FAS 402 CH FAS 402 CH 10D 51 9 13 Replace a temperature sensor for FAS 602 CH FAS 602 CH 10D 52 10 Specification 53 Safety measures 53 Appearance dimension...

Страница 6: ...Heating element width 5mm 10mm FAS 402 602 CH 5 pcs 5 pcs FAS 402 602 CH 10D 10 pcs These illustrations are not reduced equally 1 Machines body 1pc 2 Foot switch 1pc 3 Table 1pc 4 Accessories 5 Others...

Страница 7: ...n locations where there is a danger of injury to a person or damage to the machine Label location details are illustrated below Please check them before beginning operation Labels not readily apparent...

Страница 8: ...cur W2041 E KEEP HANDS AWAY CAUTION HOT W2125 CAUTION When the air cock is opened the seal part opens automatically Do not approach to avoid the danger W2035 E CAUTION When opening the cover for maint...

Страница 9: ...er than the specified voltage Warning Do not insert any metal objects into the sealing area Please do not place any metal objects into the sealing area during operation This could cause electrocution...

Страница 10: ...on there is a possibility of malfunction of the machine such as short circuit Do not operate the machine until the cause of the shut down is ascertained and the problem has been addressed Caution Be c...

Страница 11: ...let Heating temperature should be set at a minimum Set sealer so that an acceptable seal is completed at the lowest heating temperature Excessively high heating temperatures will damage the fluoro gla...

Страница 12: ...eplace the parts and be careful when doing so Dust in the sealing area Dust will prevent attainment of a smooth seal It could also cause damage to heating element and or other routine maintenance part...

Страница 13: ...which presses against the film and instantly heat seals the package Though this machine yields superior quality sealing it is not compatible with films thicker than that indicated in the diagram belo...

Страница 14: ...lamp turns on during heating cycle 12 Cooling lamp The cooling lamp turns on during cooling cycle 6 Major parts and function Control switch panel Frame cover Vacuum nozzle Table Air filter Foot switch...

Страница 15: ...e angle bar side using a bolt When fixed at the hole c table has tilting angle When fixed at the hole d table is in the horizontal position 3 Securely fix the table with bolts and wing nuts after adju...

Страница 16: ...35 MPa How to Decrease the Air Pressure Pull up an air pressure adjustment knob and turn it counterclockwise At this point the air remaining inside the piping will not be released and air pressure rem...

Страница 17: ...unit Warning The power consumption varies depending on each model Check that the capacity of the outlet is larger than the power consumption of your machine and plug it directly to the outlet Using a...

Страница 18: ...ll stop completely Compressor and cooling fan will stop running Unplug the power outlet in the case of not using the machine for a while After use please clean up the parts such as dry filter Please r...

Страница 19: ...reading this chapter 8 3 Explanation of the terms This chapter explains the commonly used terms on the display or in this manual Please refer to the Explanation of terms if you are not sure about the...

Страница 20: ...rature 140 C 280 F CT Cooling Temperature 100 C 200 F Refer to 8 5 Operation procedures 8 5 1 Seal only 8 1 2 Sample operating procedures manual vacuum sealing operation Operation No 02 VAC SEAL manua...

Страница 21: ...is complete Please make sure that the seal is properly performed When not using the machine for a while please make sure the followings a Turn OFF the power switch b Turn OFF the circuit breaker c Unp...

Страница 22: ...acuum lamp turns off Operation No 02 VAC SEAL The seal parameters set at the time of factory shipment HT 140 C 280 F CT 100 C 200 F Refer to 8 5 Operation procedures 8 5 2 Manual vacuuming and sealing...

Страница 23: ...turns on Cooling is finished Cooling lamp turns off Sealing process is complete Pressure lever returns to the initial position and the nozzle comes forward automatically 11 Finish operation The sea li...

Страница 24: ...ration Operation No 06 VAC SEAL timer Operation setting Heating temperature 140 C 280 F Heating time 0 3 seconds Cooling temperature 100 C 200 F Vacuum time 12 0 sec 8 2 Register sample operation patt...

Страница 25: ...g buttons 4 Push the button 5 Select 1 Entry by pushing buttons 6 Push button The display will show the following 9 Use button to set the heating temperature to 140 C 280 F Please refer to 8 4 5 Set t...

Страница 26: ...VAC SEAL by pushing buttons 11 Set the vacuum timer to 12 0seconds Refer to 8 4 9 Set the vacuum time 3 Operation No 01 is displayed 2 Turn ON the power switch 1 Turn ON the circuit breaker 4 Push th...

Страница 27: ...current stops a cooling process is necessary during which the pressure is maintained The name impulse sealer is derived from the fact that the current and heat are delivered on impulse or instantaneo...

Страница 28: ...elete 4 Maintain ENT button Push to complete the setting UP DOWN arrow buttons Push to move to the setting display Push to increase or decrease the setting value RIGHT LEFT arrow buttons Push to move...

Страница 29: ...nt Push button one time 1 The following explains on condition circuit breaker and the power switch are ON 2 The numeric values on the control unit display is described as xx 3 The cursor position is d...

Страница 30: ...e 3 Change the registered operation pattern Place the cursor on 2 Change using buttons Push buttons Select the desired number you would like to change the parameters using the buttons and push to sele...

Страница 31: ...is displayed on the screen The following will be displayed Change the temperature of other than currently displayed operation patterns Refer to 8 4 2 Select a desired operation number After selecting...

Страница 32: ...increase decrease continuously Use this method when making wide range changes in the settings Setting range 40O C 100O F set heating temp The below menu display will be shown Change the registered op...

Страница 33: ...Put the cursor to 4 Maintain by pressing buttons Press and display changes to the one for selecting maintenance mode ON or OFF Initial state OFF as the following illustration 3 Put the cursor to ON by...

Страница 34: ...owing 8 5 1 Seal only 1 2 3 4 5 Circuit breaker ON Power button ON 3 a Select the already registered seal only operation Set the heating temperature Setting range 60 250 C 140 480 F Set the heating ti...

Страница 35: ...QJ LV QLVKHG KHDWLQJ ODPS LV WXUQHG RII FRROLQJ lamp is turned on 7 Set a pouch on the sealing position 3ODFH D SRXFK WR WKH VHDOLQJ DUHD ZKLOH FRQ UPLQJ WKH VHDO SRVLWLRQ Sealing process is comple Wh...

Страница 36: ...lect the already registered seal only operation Set the heating temperature Setting range 60 250 C 140 480 F Set the heating time Setting range 0 0 2 0seconds Set the cooling temperature Setting range...

Страница 37: ...I FRROLQJ ODPS turns on RROLQJ LV QLVKHG RROLQJ ODPS WXUQV RII When not using the machine for a while unplug the power outlet Refer to 7 13 Turn OFF the circuit breaker and power switch and 7 14 Inspe...

Страница 38: ...breaker ON Power button ON 3 a Select the already registered seal only operation Set the vacuum time Setting range 0 1 99 9seconds Set the heating temperature Setting range 60 250 C 140 480 F E 5HJLV...

Страница 39: ...KHDWLQJ LV QLVKHG KHDWLQJ ODPS WXUQV RII FRROLQJ ODPS turns on RROLQJ LV QLVKHG RROLQJ ODPS WXUQV RII When not using the machine for a while unplug the power outlet Refer to 7 13 Turn OFF the circuit...

Страница 40: ...t breaker ON Power button ON 3 a Select the already registered seal only operation Set the vacuum degree Setting range 10 100kPa Set the heating temperature Setting range 60 250 C 140 480 F E 5HJLVWHU...

Страница 41: ...HDWLQJ LV QLVKHG KHDWLQJ ODPS WXUQV RII FRROLQJ ODPS turns on RROLQJ LV QLVKHG RROLQJ ODPS WXUQV RII When not using the machine for a while unplug the power outlet Refer to 7 13 Turn OFF the circuit b...

Страница 42: ...sheet 2 sheets per set or 5M roll 3ODVWLF QXW ZKLWH 5 pcs per set Center dry tape 5M roll 110V specification 220V specification 1 Single side heating type 2 Double side heating type 9 Replacing the r...

Страница 43: ...and sponge holder 2 Remove the fluoro glass sheet holder and sponge holder Then remove the damaged fluoro glass sheet from the fluoro glass sheet roll bar 3 Attach the new fluoro glass sheet using th...

Страница 44: ...e other side of the tape to the opposite side of the sponge holder Adhere to the pressure lever Replace when When the fluoro glass sheet breaks burns or when the seal becomes messy etc Essential tools...

Страница 45: ...he electrode groove Make sure that the heating element stays in place with the electrode as you securely tighten the screw to keep the heating element in place After tightening the securing screw retu...

Страница 46: ...des The glass tape and Sarcon sheet are sold individually or included in the maintenance parts kit 9 5 Replace glass tape 19mm pressure lever 25mm seal receiving plate and Sarcon sheet Caution If the...

Страница 47: ...e rubber become uneven Essential tools Industrial alcohol Ethanol 1 Remove the center dry tape heating element and glass tape according to the each instruction 2 Remove the damaged silicone rubber Usi...

Страница 48: ...adheres to the sides of the pressure lever 5 Cut the new 19mm width glass tape 2cm longer than the silicone rubber length Adhere it over 50mm width glass tape as shown in the right illustration 6 Fol...

Страница 49: ...ential tools Phillips screwdriver 1 Remove the cover on the left side of frame using a Philips screwdriver 3 Remove the microswitch cover Remove the wiring with a Phillips screwdriver and replace to t...

Страница 50: ...bolt on the of nozzle supporter by the spanner 1 Take off the frame cover 2 Remove the elbow from the nozzle Push the open ring to horizontal direction with nozzle then lock will be canceled 4 Extrac...

Страница 51: ...e on the right 6 Firmly secure the temperature sensor fixing plate the A 2 side while lightly pulling the sensor toward the temperature sensor module so that there is no slacking between the temperatu...

Страница 52: ...right Caution Make sure that there is no slacking between Screw A 1 and Screw A 2 6 Firmly secure the temperature sensor fixing plate the A 2 side while lightly pulling the sensor toward the temperat...

Страница 53: ...s label can be found on the machine body Note 2 Please put the plug in your country style Note 3 Set the cooling temperature lower than the heating temperature If the cooling temperature LV VHW WRR FO...

Страница 54: ...U 100kpa 50kpa 10kpa ENT MENU Unit mm Unit mm FAS 402 CH FAS 402 CH 10D FAS 602 CH FAS 602 CH 10D Appearance dimensions drawing Circuit breaker Circuit breaker Air regulator Duct flange for the concen...

Страница 55: ...Cooling fan Fan UT120C9 Average life 3 000hours FRQVHFXWLYH RSHUDWLRQ Sealing transformer 6 7UDQVIRUPHU 9 9 9 6 7UDQVIRUPHU 9 9 6 7UDQVIRUPHU 9 9 FAS 602 CH 10D Transformer VG 602 10D 9 Out of rating...

Страница 56: ...r is changed replace with new one Sarcon sheet If it is not damaged or color is changed replace with new one Vacuum tube section Verify that there is no any foreign object in joint and horse Checking...

Страница 57: ...ag and the degree showed on the gauge are different So clean the filter element once every week Pull down the release lever turn the cup 45 right or left and pull it down 12 2 Clean the air filter 12...

Страница 58: ...VS TC 5V GND AD2 AD3 GND 24v AD SOL Y5 SOL Y1 SOL Y2 SOL Y3 SOL Y4 Printer COM NO 2A 2B 1A 1B 110V 0V 105V Lever Down Lever Hold in middle Lever Hold in lower Vacuum Valve Nozzle forward foot Switch L...

Страница 59: ...COM NO 2A 2B 1A 1B 220V 0V 105V Lever Down Lever Hold in middle Lever Hold in lower Vacuum Valve Nozzle forward foot Switch Lever Upper position Lever sponge Lever lower position Nozzle Back Position...

Страница 60: ...DZ M9BVS CDM2BZ25 75AZ H7BS LS X4 A B A A A B R1 R R R1 R2 P P R2 digital vacuum gauge Sealing section Nozzle Nozzle cylinder Air regulator 100 PL12 02 Exhaust duct SOL Y5 200E1 21 R PL8 02 Air source...

Страница 61: ...d Replace the glass tape Set heating temperature is too high Set the heating temperature at PLQLPXP WR PDNH D VXI FLHQW VHDO Set cooling temperature is too high Adjust the cooling temperature lower He...

Страница 62: ...electrode contacts with the heating element using the sandpaper V WKH EODFN RU EOXH ZLUH IURP the transformer to the electrode disconnected 6HFXUHO LQVWDOO WKH EODFN RU EOXH wire from the transformer...

Страница 63: ...wo lamps are turned on GXULQJ KHDWLQJ Are two red and daylight color lamps turned off during heating 5HIHU WR WKH LOOXVWUDWLRQ When the lamps are OFF please check if the SSR 03 lamp of the lower illus...

Страница 64: ...y be damaged If SSR 03 lamp is turned off SSR 03 may be damaged Contact Van der Stahl Scientific Over heating If the temperature does not reach to the setting within 3 5 seconds at heating this messag...

Страница 65: ...play in the maintenance mode When the trouble occurs we recommend to display the maintenance mode The position of black marked X and Y told operator the trouble pattern Please tell your dealer or our...

Страница 66: ...tions Ver 1 05E 16 Exploded view of the maintenance mode Sealing section Inside of the frame cover Sealing plate Electrode Sponge rubber Sponge rubber holder lower Sponge rubber holder upper Fuse SSR...

Страница 67: ...perating Instructions Ver 1 05E Nozzle unit section Inside of the bottom plate Air unit section Vacuum solenoid valve Air pump Nozzle Nozzle cylinder Cylinder small Cylinder big Transformer Auto trans...

Страница 68: ...APR 2016 1st Edition FAS 402 602 CH Series Operating Instructions Ver 1 05E Represented by 1652 Plum Lane Redlands CA 92374 800 550 3854 www vanderstahl com...

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