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Maintenance and service

80

Ver.3 29.06.2007

4.17 Hydraulic drive transmission

Figure 4.26

Check the chain and lubricate it every 500 ha or once every season. See ”

4.7 Lubrication points”

. To gain access to the chain, first undo the protective cover. Move the cover aside to-

wards the centre of the machine.

Press on the chain to check its deflection. The deflection should be approx. 10 mm. If the chain
deflects more than this, loosen the mounting screws of the hydraulic motor and pull the motor
slightly forward until the chain deflection is correct.

4.18 Replacing the oil filter in the hydraulic unit

!

Cleanliness is imperative when servicing and performing maintenance on the hydraulic sys-
tem.

The oil filter should be replaced prior to each season and when the indicator (A) turns red when
the hydraulic system is operating.

NOTE!

Always relieve the system of its pressure prior to replacing the filter.

Use a 30 mm wide key, insert it at the bottom of the filter cover (B) to loosen the locking device
and remove the cover. Place the filter cover on a clean surface. Remove the old filter unit (C) by
carefully pulling it down.

Set the new filter unit by carefully pressing it up into place. Replace and secure the filter cover.

Figure 4.27

Figure 4.28

B

A

C

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Содержание Rapid RDA 400S

Страница 1: ...Ver 3 29 06 2007 900234 en Instructions Seed drill RAPID series RDA 400 450 S No 12 800 14 799...

Страница 2: ...2 Ver 3 29 06 2007...

Страница 3: ...tting the seed rate mechanical feed output 27 2 14 Seed box setting with hydraulic feed output 27 2 15 Calibration mechanical feed output 28 2 16 Calibration hydraulic feed output 30 2 17 Prior to fil...

Страница 4: ...Changing wheels 76 4 13 Changing the seals on the hydraulic rams 77 4 14 Changing the valve seals on the lifting ram 78 4 15 Repairing and replacing seed hoses 79 4 16 Replacing the fan revolution se...

Страница 5: ...or usage road transport maintenance and repair etc of the drill rests with the owner driver Local conditions affecting crop sequence soil type climate etc may require procedures different to those men...

Страница 6: ...rking area and folding area of the seed drill are unobstruct ed Never walk under a suspended section Always check that the automatic catches have en gaged in connection with transport and parking C Wa...

Страница 7: ...the box is shut off If the machine is parked and left resting only on the wheels and support leg the bout markers could start to slowly unfold due to internal overleakage in the hydraulic system Make...

Страница 8: ...g arms Prior to any service on the intermediate packer be sure to se cure it properly with trestles etc on firm level ground Be sure to set the master cylinder stopper in such a way that the drill res...

Страница 9: ...cturing Number Always state this number in connection with orders of spare parts service or warranty claims 1 5 2 CE plate Figure 1 5 C Working width D Transport width E Serial CE number F Weight tota...

Страница 10: ...win tyres or similar Aim for as low an inflation pressure as possible Any front end weights on the tractor should be removed Two two way hydraulic connectors are required If the seed drill is equipped...

Страница 11: ...connecting to a hitching hook while the B side is in tended for connecting an agricultural tow bar Be sure to replace the towing eyelet when it has been worn down The figure shows the minimum recomme...

Страница 12: ...versed If the tractor has an electric socket in the cab use this If there is no socket connection must be made using an extra cable preferably 6 mm2 Do not use a cigarette lighter socket as the curren...

Страница 13: ...s of the tractor We recommend use of category 3 pins Adjust the lifting arms until the lateral travel of the intermediate packer has been reduced to a minimum The intermediate packer is able to negoti...

Страница 14: ...ssure hose to the hydraulic motor while the thinner is the oil leakage hose The thickest of the hoses the 3 4 return hose should be connected to a separate no pressure return entry Lock the female qui...

Страница 15: ...ce work is completed insert and fasten the quick connectors in the hose holder s key shaped open ings Figure 2 10 Remove the protective cover A on the intermediate cable on the drill and connect the c...

Страница 16: ...ng the wing sections in and out must always be car ried out with the seed drill fully raised Also check that the tool bar is fully raised before folding out B Draw the wings together with the folding...

Страница 17: ...er the tool bar to its working position G Undo the safety cotter pins of the bout markers 2 6 2 Changing to transport position A Switch off the low lift function at the control box Raise the seed dril...

Страница 18: ...Instructions and settings 18 Ver 3 29 06 2007 2 7 Horizontal alignment Figure 2 18 A E C D B...

Страница 19: ...ker has a lock nut featuring a reinforcement sleeve C The measure D must never exceed 165 mm The measure E must never exceed 480 mm NOTE Be sure to sufficiently tighten the lock nut Ground parallelism...

Страница 20: ...igure 2 21 A hydraulic lock is used to lock the extending retracting ram automatically in the extended posi tion to keep the machine rigid This is to ensure even performance across the entire operatin...

Страница 21: ...le acting hydraulic take offs of the tractor is linked to the tool bar only When the drill is raised onto its wheels this same hydraulic take off is also linked to lowering of the wing sections Lever...

Страница 22: ...o the outermost positions Then verify the basic adjustment of the pre implements while hitched to the tractor and the drill folded out resting on the seed boxes on level ground If necessary adjust the...

Страница 23: ...Then verify the basic adjustment of the pre implement while hitched to the tractor and the drill folded out resting on the seed boxes on level ground If necessary adjust the piston rods A to achieve...

Страница 24: ...are pressed out to their end positions Then verify the basic adjustment of the pre implement while hitched to the tractor and the drill folded out resting on the seed coulters on level ground If neces...

Страница 25: ...Usually the upper hole should be used since it provides greater ground clearance when the machine is raised 2 Set the changeover valve to position B to enable adjustment of the packer wheels 3 Drive i...

Страница 26: ...bracket has markings that show the basic settings for different draw bar heights 1 Draw bar height 300 400 mm 2 Draw bar height 400 600 mm 3 Draw bar height 600 800 mm Intermediate packer Prior to dri...

Страница 27: ...ller a few turns and continue to reduce the scale setting When reducing the scale setting to values under 20 the roller should be rotated continuously The feed roller can be engaged increasingly witho...

Страница 28: ...e protective cover on the drive wheel transmission Put the high low gear in the correct position Adjust the seed rate See 2 13 Setting the seed rate mechanical feed output on page 27 and select a scal...

Страница 29: ...The scale is practically linear making a procentual increase or decrease possible Example We want a sowing rate of 220 kg ha wheat and set a scale reading of 50 The cali bration test gives a value of...

Страница 30: ...27 Figure 2 37 2 Use the enclosed bag for calibration Prior to calibration reset the scale with the bag empty Push the bag into the seed box from below through the spring loaded door Figure 2 38 3 Sw...

Страница 31: ...nd press to confirm 6 Mark the menu row with Enter the desired output volume in kg hectare Confirm with 7 Mark the menu row with Enter the desired increase decrease of the output vol ume as a percenta...

Страница 32: ...oll down to menu row 4 mark it using and enter the value in kg Confirm with The number of pulses per kilogram is automatically counted up on menu row 5 while menu row 6 will be marked To manually ente...

Страница 33: ...is full The scale value can be reduced in steps of 5 10 scale divisions even after the seed hopper has been filled Keep on the Control Station pressed for a few seconds and then continue to reduce the...

Страница 34: ...rt Reset 5 Remove the bag and fill it with the calibrated amount 6 Weigh the filled bag The scale now shows the net weight of the calibrated amount The scale is switched off automatically after approx...

Страница 35: ...ake sure there is nobody on the drill when feeding the seed Use of an extension handle on the knife blade is recommended Make sure there is nobody on the hopper Avoid contact with and inhalation of se...

Страница 36: ...of the drill are not designed for manual loading from small seed bags Filling should preferably be done using a loader and the bags placed on a pallet Lift the pallet diagonally from the front right...

Страница 37: ...seed drill is new or is used on a different surface to the previous one When sowing in heavy autumn soil for instance the drive wheels tend to slip more When carrying out measurement drive a distance...

Страница 38: ...tant pressure hydraulic system but no flow valve the fan speed is instead controlled with a check valve installed on the pressure line between the tractor and the sowing machine The check valve can be...

Страница 39: ...RDA 400 450 S Ver 3 29 06 2007 39...

Страница 40: ...Instructions and settings 40 Ver 3 29 06 2007 2 21 Control station Figure 2 54 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 19 21 22 23 24 25 26 27 28 29 4 3 30 31 32 1...

Страница 41: ...lamp next to the button lights when automatic operation is engaged Manual change of bout marker 12 Information Used to explain alarm conditions to check the trip meter average speed etc 13 Enter 14 E...

Страница 42: ...Instructions and settings 42 Ver 3 29 06 2007 Figure 2 55 1 2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 20 19 21 22 23 24 25 26 27 28 29 4 3 30 31 32 1...

Страница 43: ...n the display shows the speedometer the second one shows the area meter while the third row shows the fan rpm The fourth row shows the selected tramlining programme and the current sequence Alarms are...

Страница 44: ...e from the furrow e g to pass a post or well Press the button and lift the bout marker using the hy draulic lever Use to alternate between low lift and full lift The control box remembers the function...

Страница 45: ...up down of 99 Calibration only applies to hydraulic feed output Depress the button to call up the calibration menu See Figure 2 56 Proceed as explained in 2 16 Calibration hydraulic feed output on pag...

Страница 46: ...r ha speedometer average speed in km h and the total timer h It is not possible to reset the trip total area meter speedometer and the total timer The other meters can be reset by first selecting the...

Страница 47: ...dark background Use to confirm a selection and then select or change the value of the selected item Confirm the value selection with Menus 1 Language Select the desired language for alarm texts etc 2...

Страница 48: ...ally adjusts this value for the wheel circumference in menu 14 or the number of radar pulses per metre driven distance in menu 12 Select OK by pressing 16 Alarm delay Select the delay in seconds betwe...

Страница 49: ...n e g a name Use the dial to enter char acters and digits and advance using 25 Setting the display contrast Use the dial to set the contrast between 0 lighter and 100 darker This adjustment is only av...

Страница 50: ...e created on the PC desktop 4 Double click on the VaderstadControlStation icon and follow the on screen instructions 2 21 5 Mini remote Figure 2 57 Functional description 1 Filling the output system p...

Страница 51: ...d into place to close the outlet while opening a trap to allow seed to return to the hopper The flaps are controlled by a spring B on a motor driven disc C under the distributor head The electric moto...

Страница 52: ...ing track width on page 55 The various tramlining widths are set using the Control Station The selected tramlining pro gramme is shown at the lower left of the display while the current furrow in the...

Страница 53: ...RDA 400 450 S Ver 3 29 06 2007 53 Figure 2 60 Centre marking Figure 2 61 Side marking RDA 450 S 9 m RDA 400 S 12 m RDA 400 S 16 m RDA 400 S 20 m RDA 450 S 18 m RDA 450 S 18 m RDA 450 S 27 m...

Страница 54: ...ped by the second bout RDA 450 S 9 m 2 1 First bout half overlapped by the second bout RDA 450 S 18 m 4 2 First bout half overlapped by the second bout RDA 450 S 27 m 6 3 First bout half overlapped by...

Страница 55: ...left and the fore right one step inward Y For bigger changes in track width it may be necessary to move the hos es inside the hopper instead 2 22 2 Adjusting row shutoff Figure 2 63 Tramlining can be...

Страница 56: ...ting the pre emergence bout marker Figure 2 64 The pre emergence bout marker should be adjusted to the tramlining width Move the tines A laterally on the frame The angle of the bout marker discs can b...

Страница 57: ...n turning Figure 2 66 3 Check that the following harrow tines trail in the between the wheel tracks and in the actual wheel tracks respectively This indicates that the following harrow tines travel in...

Страница 58: ...malfunction of Autostep in the Control Box 2 26 Locking the lifting rams during service Never work beneath the drill during service or maintenance without first ensuring that it is safely supported o...

Страница 59: ...surface e g C 0 mm Please note that as the C measurement is reduced the seed coulters become more susceptible to impacts with stones Upon delivery the seed coulters are installed in position A This i...

Страница 60: ...depths it may be necessary to slightly loosen the nuts When new seed coulters are mounted it is necessary to check the width of the slot between the disc and the coulter The slot should be wider at th...

Страница 61: ...o verify that this distance is not less than 5 mm at any point Depending on the circumstances a larger distance C may be required for optimum results If the scraper does not operate satisfactorily the...

Страница 62: ...about an hour s time of operation 2 30 Track eradicators tines option Figure 2 77 Track eradicators can be mounted in the frame tubing at the front of the pre implements Track eradicators should only...

Страница 63: ...tion of the adjustable discs does not correspond to the wheel track of the tractor switch the position of the discs with the non adjustable discs on the pre implement 2 32 Wing packers option Figure 2...

Страница 64: ...h especially on e g silty soils Sowing too deep can give rise to weakened seed lings On fields with varying soil type sowing depth should be checked and adjusted continually to en sure that the correc...

Страница 65: ...t Repeat the procedure if there is any doubt about seed output from the machine Start from the tramlining position when all boxes except those shut for tramlining are supposed to output seed Then adva...

Страница 66: ...edge of the field 3 4 Engaging the drill Figure 3 4 The drill must always be moving when lowered to ground Keep the hydraulic lever in the pres surised piston i e lowering position until the bout mar...

Страница 67: ...eferably not be done in exactly the same direc tion as that intended for sowing but at a slight angle to it 3 7 Obstructions Switch off Autostep before the drill is raised to sow around a post well or...

Страница 68: ...full which it ought not to be the weight of the drill is considerable A full RDA 400 S around 6 000 kg and an RDA 450 S 7 000 kg so the supporting trestles must therefore be approved for weights great...

Страница 69: ...RDA 400 450 S Ver 3 29 06 2007 69 Figure 4 4...

Страница 70: ...Lay the parts on a clean surface not directly on the work bench Rinse off parts with e g a degreasing compound before fitting them Always grease the piston rods after cleaning them or if the drill is...

Страница 71: ...move the chain casing and check the tension in the chain and the condition of the chain Grease the chain every 200 ha 4 4 Locking device Figure 4 9 Do not lubricate the locking device Regularly inspec...

Страница 72: ...c A which controls the doors must be cleaned regularly Clean the hopper the rape brush the feed housing and other components at the end of the season Check also that no seed has fallen into the ejecto...

Страница 73: ...ed indoors The Control Box should be stored at room temperature during the winter and between seasons Highly finished metal parts of the drill e g the piston rods and wearing surfaces should be grease...

Страница 74: ...he drill Never direct water onto a bearing It is easy to spoil seals and ball bearings with a pressure washer since water can be forced into the bearing and cause rusting Lubricate at the end of each...

Страница 75: ...eed coulter NOTE The discs have sharp edges so wear gloves Adjust the coulter if necessary see 2 27 Adjusting the seed coulters on page 59 4 10 Changing disc bearings These consist of a ball bearing w...

Страница 76: ...a few washers and a nut not a lock nut Grease the threads of the washers and nut well and draw the bolt in using the nut Be sure to use enough washers so that the nut does not go beyond the thread on...

Страница 77: ...completely from the drill before changing the seals A Loosen and unscrew the piston rod guide A using the special tool B B Withdraw the piston rod and change the seals In the event of external leakage...

Страница 78: ...rst put the O ring in place in the groove Put the seal in hot water first and press it into a kidney shape to fit it NOTE The edge side of the seal should be turned to wards the piston Use a blunt obj...

Страница 79: ...apy water on the hoses when removing and refitting Twist the hose anticlockwise during removal and replacement so that the spiral reinforcement opens up the hose slightly Cut the spare hose to the sam...

Страница 80: ...chain deflection is correct 4 18 Replacing the oil filter in the hydraulic unit Cleanliness is imperative when servicing and performing maintenance on the hydraulic sys tem The oil filter should be re...

Страница 81: ...ll if it is suspended and only secured with the tractor s hydraulic lifting arms Prior to any service on the intermediate packer be sure to se cure it properly with trestles etc on firm level ground L...

Страница 82: ...wn and ground blue been connected properly Check whether the automatic fuse of the Control Station has tripped Check the settings on the Control Station Check whether both connectors of the intermedia...

Страница 83: ...tism may be present in the nut perform this inspection with the power switched on and off The bout marker valves A and B receive current when their indicator lamps on the Control Station light and the...

Страница 84: ...magnet See the figure This can easily be tested using a multimeter and a magnet 5 1 5 Inductive detector Figure 5 4 These sensors trigger when metal objects pass within a distance of 1 1 5 mm A functi...

Страница 85: ...ut marker valves when the wings of the drill are retracted This prevents a bout marker from being unintentionally unfolded in this position Disconnect to the switch connector from the Workstation and...

Страница 86: ...arker ram does not leak on the outside and inside For seal replacement see 4 13 Changing the seals on the hydraulic rams on page 77 If the bout marker unfolds when the machine is parked set the stoppe...

Страница 87: ...See Hy draulic electric valves under 5 1 3 Hydraulic elec tric valves on page 83 Switch off the Control Station and check whether the drill can be raised If it is still not possible to raise the mach...

Страница 88: ...inute A considerable pressure drop would indicate a prob lem with the tractor s hydraulic valve A small pressure drop would indicate an excessive flow of oil Usually the flow in the drain line should...

Страница 89: ...ecrease the value in case of too large an area or too high a speed Hydraulic output Has the Control Station been programmed with the correct number of pulses per metre See 2 21 3 Pro gramming on page...

Страница 90: ...he sowing depth too shallow Have the seed boxes been installed too low The discs afford better traction if the seed boxes are raised one notch Are discs excessively worn Does the soil surface contain...

Страница 91: ...n of the sensor The LED of the sensor should light when the toothed plate passes The distance between the sensor and the toothed plate should be 1 2 mm Adjust if necessary A lit LED however is not nec...

Страница 92: ...ve sensor 19 Seed fan high rpm Check whether the hydraulic oil flow from the tractor has been correctly set Check the alarm time limits that were programmed into the Control Station 22 Seed output val...

Страница 93: ...of the hydraulic valves etc may cease to work 30 Voltage error Workstation 2 Workstation 2 receives a lower voltage than 11 V In spect the connections and connectors of the interme diate cable The fu...

Страница 94: ...able Always perform seed calibration The information in the sowing table should be used only as a guideline For small seed output amounts new seed calibrations should be performed regu larly Check the...

Страница 95: ...415 450 485 rtor Peas Erbsen Pois 0 80 35 75 110 150 185 225 260 295 335 370 410 445 485 520 B nor Beans Bohnen F ves 0 85 35 75 110 145 185 220 255 290 330 365 400 440 475 510 Havre Oats Hafer Avoine...

Страница 96: ...A 400 800 S No 12 000 Solrosor Sunflowers Sonnenblume Tournesol 0 49 5 10 15 20 30 50 70 Lin Flax Flachs Lin 0 76 10 20 30 60 85 100 Kg l Hydr Scale 15 15 15 15 30 30 30 Se instruktionsbok See instruc...

Страница 97: ...RDA 400 450 S Ver 3 29 06 2007 97 6 2 Calibration Results Table 6 1 Crop kg dm High low gear Scale reading 10 20 30 40 50 60 70 80 90 100 110 120 130 140...

Страница 98: ...ystem CB1 System Agrilla System Crossboard C7 Master and slave system CB1 System Agrilla System Crossboard C8 Master and slave system CB1 System Agrilla System Crossboard C9 Hydraulic ram folding B10...

Страница 99: ...RDA 400 450 S Ver 3 29 06 2007 99 6 3 1 Hydraulic diagram System Disc RDA 400 450S Figure 6 2 444640 6 3 2 Fenix fl kt standard Figure 6 3 A Hydraulic motor B Valve block C Tractor B A C...

Страница 100: ...100 Ver 3 29 06 2007 6 3 3 Hydraulic feed output Figur 6 4 429874 A Fan B Seed box C Hydraulic motors D Oil filter E 3 port pressure compensating flow valve F Damping valve G 2 way cock H Tractor A B...

Страница 101: ...ard seed output roller WS1 5 Fan revolution counter WS1 6 Speedometer drive wheel radar WS1 7 Seed feed unit revolutions WS1 8 Mini remote WS1 9 Wing folding boundary switch WS1 10 Low lift switch WS1...

Страница 102: ...Matter detected Matter not detected WS1 1 1 Black 1 Matter detected Soil LED lights Max 1 V Min 8 V 2 White 2 Matter not detected Soil Min 8 V Max 1 V 3 Brown 3 12 V 4 Blue 4 0 V Table 6 5 Workstatio...

Страница 103: ...re 6 8 Table 6 6 Workstation connection Terminal A Cable colour Terminal B Function WS1 17 1 Black 1 Tramlining off 12 V 2 Brown 2 Tramlining on 12 V 3 3 4 Blue 4 0 V Table 6 7 Workstation connection...

Страница 104: ...Table 6 8 Workstation connection Ter minal A Cable colour Ter minal B Function WS1 12 WS1 14 WS1 15 WS1 19 WS1 20 WS1 21 1 2 Brown 1 12 V supply to valve red lamp lights 3 4 Blue 2 0 V Table 6 9 Work...

Страница 105: ...1 6 4 9 Terminator plug Figure 6 12 Table 6 10 Pole Cable colour Function 1 Blue 0 V 2 Yellow CAN LO communication 3 Brown 12 V Green CAN HI communication Table 6 11 Pole Function 1 0 V 2 Terminator r...

Страница 106: ...e 6 14 Tabell 6 12 Pole Cable colour Function 1 Green 360 pulses per turn pulse ground signal 2 Red 12 V 3 Black 0 V Tabell 6 13 Workstation connection Pole A Cable colour Pole B Function Cable col ou...

Страница 107: ...WS1 8 1 Black Seed output by depressing push button B contact between terminal 1 and terminal 4 on WS1 8 4 Blue 0 V Table 6 15 Workstation connection Pole Cable colour Function WS1 23 1 Brown Seed ou...

Страница 108: ...ransport height with hopper extension m 3 5 3 5 Filling height m 2 6 2 6 Filling height with hopper extension m 3 0 3 0 Hopper capacity litres 2500 2500 Seed hopper volume with hopper extension litres...

Страница 109: ......

Страница 110: ...590 21 V DERSTAD S 590 21 V DERSTAD SWEDEN Telefon 0142 820 00 Telephone 46 142 820 00 Telefax 0142 820 10 Telefax 46 142 820 10 www vaderstad com...

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