TVS APACHE RTR 200
SERVICE MANUAL
CHASSIS
6-44
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Take out the ‘O’ ring from the master cylinder
assembly. (Fig. 6.127)
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Carefully lift the boot from the cylinder by using
a blunt tool. (Fig. 6.128A)
Note:
While removing the boot care should be
taken not to damage it.
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By firmly holding the master cylinder by hand
slightly press the push rod and remove circlip
from the master cylinder by using circlip plier
without damaging the cylinder. (Fig. 6.128B)
Circlip plier
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Slowly pull out piston along with P - cup, S - c u p
and spring. (Fig. 6.129)
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Clean the system thoroughly using fresh brake
fluid.
Caution:
Never use kerosene, petrol or other
solvents for cleaning the brake system.
Otherwise rubber parts get damaged.
INSPECTION
Inspect the following parts:
- Master cylinder for any scratches or other
damage.
- Piston and cup surface for scratches or
other damage.
- Piston boot and other components for wear
and damage.
- Master cylinder recuperation and feed port
for any blockage, if so clear the blockage
using compressed air.
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After completion of above inspection, replace
defective parts as required.
Fig. 6.127
Fig. 6.128A
Fig. 6.128B
Fig. 6.129
