Fig. 6.31
Fig. 6.32
l
Assemble the spring pad in the caliper body
and fix back the boot-B and bush boot pin.
l
Apply little grease on the pin bolts of bracket
complete front and assemble the bracket into
the caliper body while ensuring the proper
seating of both boots in the pin bolt grooves.
l
Assemble the pad inner and pad outer. Locate
the pin hangers properly into the holes of pad
inner and pad outer and assemble it. Fix back
plug pin and bleeder screw.
l
Remount the caliper assembly into the fork leg
and reconnect the brake hose along with
gaskets. Bleed the system thoroughly.
DISC PLATE SERVICING
Inspection (with disc mounted on wheels)
l
Face out of the disc plate should not be more
than the limit specified below. Measure disc
plate face out on the largest periphery of the
disc plate with a dial indicator. (Fig. 6.31)
l
If the face out exceeds the limits, check
whether the cause lies in the front wheel
bearing or the disc plate itself. Replace
defective parts.
Magnetic stand
Dial gauge (0.01)
Standard
0.05 mm
Service limit
0.10 mm
Note:
Wipe out disc plate surface with a dry soft
cloth before inspection.
l
Measure thickness of the disc plate at the
worn-out portion as shown. (Fig. 6.32)
l
If the thickness measured is less than the
limits, replace the disc plate (refer page no. 6-1
for disc plate removal procedure).
Micrometer
Standard
4.5 mm
Service limit
4.0 mm
TVS APACHE RTR 200
SERVICE MANUAL
CHASSIS
6-12
