l
Remove hexagonal flange bolts (M6x55 -
5 nos. (A), M6x40 - 4 nos. (B), M6x75 - 4 nos (C)
and M6x95 - 1 no. (D) from the crankcase
mounting. (Fig. 3.140)
8 mm spanner
Tightening torque
10 ± 2 Nm
Note:
While reassembling, insert all the bolts
first and check equal height of bolts from
their respective seating surfaces.
l
Using special tool, separate the crankcase
assemblies by pulling the crankcase complete
L. (Fig. 3.141)
M131 011 0
Puller assembly
17 mm spanner
8 mm spanner
l
Take out the tubular dowel (2 nos.).
l
Take out shim (15x27x0.5) (A) and retainer
spring (B) from the balancer shaft. (Fig. 3.142)
l
Take out the thrust washer (A) from the drive
shaft assembly. (Fig. 3.143)
l
Take out the bearing kick starter driven gear (B)
along with thrust washer and shim from the
counter (clutch) shaft assembly. (Fig. 3.143)
Fig. 3.140
Fig. 3.141
Fig. 3.142
Fig. 3.143
TVS APACHE RTR 200
SERVICE MANUAL
SERVICING OF ENGINE
3-41
A
A
A
B
B
B
B
C
C
C
C
D
A
A
A
A
B
B
