l
Remove the hexagonal flange bolt (M6x25 -
1 no.) from the starter motor and remove the
motor assembly starter along with a ‘O’ ring.
(Fig. 3.124)
8 mm spanner
Tightening torque 10 ± 2 Nm
Note:
While reassembling the motor assembly
starter, make sure the presence of ‘O’ ring.
l
Unfold washer primary driven gear. (Fig. 3.125)
Chisel / metal hammer
l
Using the special tool, hold the rotor assembly
and remove hexagonal nut (M16 LH).
(Fig. 3.126A & B)
N931 017 0
Magneto tool assembly
22 mm spanner
Tightening torque
60 ± 5 Nm
l
Take out washer primary drive gear.
Note:
While reassembling, replace the washer
with a new one.
l
Remove gear oil pump drive (A). (Fig. 3.127)
l
Remove gear primary drive (B). (Fig. 3.127)
Note:
While reassembling the primary drive
gear, assemble the primary gear in such a
way that its stepped side is facing towards
crankshaft bearing.
Fig. 3.124
Fig. 3.126A
Fig. 3.126B
Fig. 3.125
Fig. 3.127
TVS APACHE RTR 200
SERVICE MANUAL
SERVICING OF ENGINE
3-37
B
A
