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TI120 Series Variable Frequency Drive

Fault Diagnosis and Countermeasures

- 137 -

Fault code

Failure

Display

Fault name

Cause

Countermeasure

Large load fluctuation

Check load

Er.Lu1

variable
frequency
drive
under-voltage

The input terminal voltage of
the variable frequency drive is
not within the range required
by the specification.

Adjust voltage to normal range

Momentary interruption

Reset fault

Abnormal bus voltage

Seek technical support

Abnormal rectifier bridge and
buffer resistance

Seek technical support

Abnormal driving plate

Seek technical support

Abnormal control plate

Seek technical support

Er.Cur

Current
detection fault

Abnormal connection between
control plate and driving plate

Check the cable and reset it

Abnormal control plate current
detection circuit

Seek technical support

Abnormal driving plate current
detection circuit

Seek technical support

Damaged current sensor

Seek technical support

Damaged switch power supply

Seek technical support

Er.CPU

System

interferenc

Serious external interference
signal

Seek technical support

Er.FAL

Module
protection fault

Output interphase short circuit
or short circuit to ground

Check motor wiring and output
impedance to ground

Over-voltage or over-current

Process according to the
over-voltage and over-current
method

Loose connection of control
plate

Reset the control plate connector

Direct connection of variable
frequency drive module

Seek technical support

Abnormal control plate

Seek technical support

Содержание T1120-4T200G/220L

Страница 1: ...THINK DRIVES THE WORLD TI120 Series VFD User Manual...

Страница 2: ...sed for controlling AC asynchronous motor and synchronous motor TI120 series adopt high performance vector control technology to realize low speed and high torque output and has good dynamic character...

Страница 3: ...the brake resistor V F separation function can realize the using requirements of variable frequency power source Perfect complete machine protection function short circuit protection to ground output...

Страница 4: ...are not within the scope of product quality assurance Our company will not bear any legal liability for personal safety accidents and property losses caused by violation operation of the products Def...

Страница 5: ...tall it in a place that can bear the weight of the variable frequency drive otherwise there is risk of equipment damage and personal injury when falling Please confirm that the installation environmen...

Страница 6: ...wired in strict accordance with the screen printing of variable frequency drive terminals it is forbidden to connect the three phase power supply to the output terminals U V and W otherwise there is a...

Страница 7: ...ncy drive can only be powered on otherwise there is a risk of equipment damage or electric shock After the variable frequency drive wiring is confirmed to be correct the power can only be turned on af...

Страница 8: ...ariable frequency drive output switch or contactor it must make sure that the variable frequency drive is in a no output state otherwise there is a risk of equipment damage Maintenance Danger Product...

Страница 9: ...cations 8 2 3 4 Wiring note of main circuit 9 2 3 5 Control unit 10 Chapter 3 Keyboard Operation and Trial Operation 18 3 1 Instructions of Operating Keyboard 18 3 1 1 Key function of operation keyboa...

Страница 10: ...ion dimensions 149 8 1 3 Overall dimensions of operating keyboard 152 8 2 Specifications of Optional Parts 153 8 2 1 Selection of peripheral devices 153 8 2 2 Selection table of brake resistor 154 App...

Страница 11: ...ries Variable Frequency Drive Product Information 1 Chapter 1 Product Information 1 1 Product Naming Figure 1 1 Product Naming 1 2 Description of Product Nameplate Figure 1 2 Description of Product Na...

Страница 12: ...eries Variable Frequency Drive System Installation and Wiring 2 Chapter 2 System Installation and Wiring 2 1 Peripheral system connection diagram Figure 2 1 Connected peripheral system configuration d...

Страница 13: ...rate If it is installed in a vibrating place it must ensure that the vibration is not more than 0 6g Pay special attention to keep away from punching machines and other equipment 4 The variable freque...

Страница 14: ...System Installation and Wiring 4 Figure 2 2 Installation direction and space requirements for power level with TI120 4T15GB and below Figure 2 3 Installation direction and space requirements for powe...

Страница 15: ...output 2 Open collector output 1 High speed pulse output DC 0 10V DC 0 20mA Switchable Double stranded shielded cable Shielded cable Circuit breaker Contactor three phase alternating current supply Mo...

Страница 16: ...function description R S T Three phase AC input terminal B1 B2 Connecting terminal of brake resistor B2 Positive and negative terminals of DC bus DC input terminal of external brake unit U V W variab...

Страница 17: ...minal marking Terminal name and function description R S T Three phase AC input terminal Positive and negative terminals of DC bus DC input terminal of external brake unit U V W variable frequency dri...

Страница 18: ...120 4T45G 55L M8 9 0 10 0 35 M8 9 0 10 0 16 TI120 4T55G M8 9 0 10 0 50 M8 9 0 10 0 25 TI120 4T75G 90L M10 17 6 22 5 60 M8 9 0 10 0 35 TI120 4T90G 110L M10 17 6 22 5 70 M8 9 0 10 0 35 TI120 4T110G 132L...

Страница 19: ...wiring shall be used Do not connect the brake resistor directly to the DC bus and it may cause damage to the variable frequency drive or even fire disaster 3 Brake resistor terminals B1 B2 For models...

Страница 20: ...be damaged Do not share the grounding terminal with the N terminal of the neutral line of the power supply The impedance of the protective grounding conductor must meet the requirement of withstandin...

Страница 21: ...nalog input channel 1 0 10v input impedance 22k 0 20mA input impedance 500 The switch between 0 10V and 0 20mA analog input is realized through dial switch S300 and the factory default voltage is inpu...

Страница 22: ...A COM Open collector Output common terminal Internal isolation from GND Relay 1 output R1A R1B R1C Relay1 output R1B R1C Normally opened R1A R1C Normally closed Contact capacity 250VAC 3A 30VDC 3A Rel...

Страница 23: ...s are seriously disturbed filter capacitors or ferrite cores shall be installed on the analog signal source side 5 Put operating instructions for multi functional input out terminals Multi functional...

Страница 24: ...l grounding 24V Figure 2 7 Use of Internal Power Dry Contact When using external power supply the selection and wiring of the dial switch S700 are as shown in Figure 2 8 3 3V X7 HDI X1 PLC COM 7 1 ON...

Страница 25: ...4V External controller Shielded cable Proximal grounding Inverter Figure 2 9 NPN Wiring Mode of Open Collector Using Internal Power For the NPN wiring node of open collector using internal power suppl...

Страница 26: ...7 1 ON ON 3 3V 24V External controller Shielded cable Proximal grounding Inverter Figure 2 11 PNP Wiring Mode of Open Collector Using Internal Power For the PNP wiring node of open collector using in...

Страница 27: ...2 13 and 2 14 3 3V COM 24V 24V Y1 HDO Y2 3 3V COM 24V Y1 HDO Y2 24V 20 28V Figure 2 13 Use Internal Power Supply Figure 2 14 Use External Power Supply Wiring used when Y1 HDO and Y2 output terminals d...

Страница 28: ...eyboard Press Button Name Button Function PRG Programming key 1 Enter the lower menu or monitor menu 2 Parameter saving ESC Return key Enter the first menu key Return to the previous menu and enter th...

Страница 29: ...o shift right 2 The parameter editing value bit is selected to shift right 3 Switch of shutdown operation status display parameters 4 The fault state is switched to the parameter display state Start R...

Страница 30: ...equency indication On the current display parameter is frequency A Current indication On the current display parameter is current V Voltage indication On the current display parameter is voltage Hz A...

Страница 31: ...sed to start the self setting of the motor parameters See Figure 3 3 for the specific flow Starting Set motor nameplate parameters P63 00 P63 05 according to motor nameplate Whether it can be disconne...

Страница 32: ...s Function code Setting range Application description P01 00 running command given method 0 keyboard command mode Start and Stop of the variable frequency drive are controlled by operating the start a...

Страница 33: ...eater than or less than the set frequency so as to speed down or accelerate the operation P01 10 stop mode selection 0 slow down and stop The variable frequency drive receives the stop command and sta...

Страница 34: ...given HDI 9 Process PID A Simple PLC B Keyboard potentiometer C No given 2 Frequency auxiliary given setting mode Function code Main given mode of frequency Factory default 0 P00 03 Setting range 0 D...

Страница 35: ...operties P00 frequency given parameters P00 00 Digital setting of main frequency 0 00Hz upperlimit frequency 50 00Hz 0x0000 P00 01 Main frequency source selection 0 digital given P00 00 Up Down adjust...

Страница 36: ...given mode 0 frequency main given 1 main and auxiliary operation result of frequency 2 main given and auxiliary given switching of frequency 3 main given and main auxiliary operation result switching...

Страница 37: ...4 Jumping frequency 3 0 00Hz upper limit frequency 0 00Hz 0x000E P00 15 Jumping range 3 0 00Hz 30 00Hz 0 00Hz 0x000F P00 16 Jog frequency setting 0 00Hz upper limit frequency 5 00Hz 0x0010 P01 start a...

Страница 38: ...02 P01 03 Reverse control selection 0 allow reverse rotation 1 forbid reverse rotation 0 0x0103 P01 04 Forward Reve rse rotation dead zone time 0 0s 3600 0s 0 0s 0x0104 P01 05 Selection of starting mo...

Страница 39: ...ers P02 00 Acceleration time 1 0 1s 6000 0s Model determination 0x0200 P02 01 Deceleration time 1 0 1s 6000 0s Model determination 0x0201 P02 02 Acceleration time 2 0 1s 6000 0s Model determination 0x...

Страница 40: ...n time switching frequency 0 00Hz upper limit frequency 0 00Hz 0x020C P03 vector control parameter P03 00 Speed torque control selection Ones vector control selection 0 speed control 1 torque control...

Страница 41: ...ing time 0 0ms 1000 0ms 15 0ms 0x0307 P03 08 Drive torque selection channel Ones torque control selection channel Tens speed control selection channel 0 digital setting P03 09 1 analog input AI1 2 ana...

Страница 42: ...ion torque 200 0 200 0 150 0 0x030B P03 12 Limiting channel of torque control frequency Ones frequency forward limit channel Tens frequency reverse limit channel 0 digital setting P03 13 P03 14 1 anal...

Страница 43: ...nt 0 60000 2000 0x0310 P03 17 Adjustment integral gain of excitation current 0 60000 1000 0x0311 P03 18 Adjustment proportional gain of torque current 0 60000 2000 0x0312 P03 19 Adjustment integral ga...

Страница 44: ...F 2 1 2 power 3 1 4 power 4 1 6 power 5 1 8 power 6 2 0 power 7 separation V F 0 0x0400 P04 01 V F frequency value F0 0 00Hz P04 03 0 00Hz 0x0401 P04 02 V F voltage value V0 0 0 P04 04 0 0 0x0402 P04...

Страница 45: ...PID output 5 process PID output AI1 0 0x040D P04 14 V F separation mode voltage digital given 0 0 100 0 0 0 0x040E P04 15 V F separation mode voltage change time 0 00s 600 00s 0 01s 0x040F P10 switchi...

Страница 46: ...1 terminal function selection 0 0x1008 P10 09 AI2 terminal function selection 0 0x1009 P10 11 Terminal control operation mode selection 0 2 wire operation mode 1 1 2 wire operation mode 2 2 3 wire ope...

Страница 47: ...00 no output 01 variable frequency drive in operation 02 forward running of variable frequency drive 03 reverse running of variable frequency drive 04 ready to complete of variable frequency drive 05...

Страница 48: ...s 0x1107 P11 08 R1 output closing delay 0 0s 3600 0s 0 0s 0x1108 P11 09 R1 output disconnecting delay 0 0s 3600 0s 0 0s 0x1109 P11 10 R2 output closing delay 0 0s 3600 0s 0 0s 0x110A P11 11 R2 output...

Страница 49: ...0 00Hz P11 17 2 00Hz 0x1112 P11 19 Frequency arrival FAR detection width 0 00Hz maximum frequency 2 50Hz 0x1113 P11 20 Zero frequency signal detection value 0 00Hz maximum frequency 0 50Hz 0x1114 P11...

Страница 50: ...inimum input corresponding value of curve 1 100 0 100 0 0 0 0x1204 P12 05 Maximum input value of curve 2 Inflection point 2 input p12 07 10 00 v 10 00V 0x1205 P12 06 Maximum input corresponding value...

Страница 51: ...15 10 00 v 10 00V 0x120D P12 14 Maximum input corresponding value of curve 3 100 0 100 0 100 0 0x120E P12 15 Inflection point 2 input value of curve 3 Inflection point 1 input P12 17 maximum input P12...

Страница 52: ...x1219 P12 26 AI2 input filtering time 0 000s 10 000s 0 050s 0x121A P12 33 HDI maximum input frequency P12 35 100 00kHz 10 00kHz 0x1221 P12 34 HDI maximum corresponding value 100 0 100 0 100 0 0x1222 P...

Страница 53: ...10 000s 0 0s 0x1305 P13 06 AO2 output bias 100 0 100 0 0 0 0x1306 P13 07 AO2 output gain 2 000 2 000 1 000 0x1307 P13 08 AO2 output filtering time 0 000s 10 000s 0 0s 0x1308 P13 09 HDO maximum output...

Страница 54: ...2003 P20 04 Function code initialization 0 no operation 1 restore factory parameters no motor parameters 2 restore factory parameters including motor parameters 3 clear fault record information reserv...

Страница 55: ...power 13 output torque 14 output given 15 AI1 voltage 16 AI2 voltage 17 18 reserve 19 AO1 voltage 20 AO2 voltage 21 HDI input frequency 22 HDO output frequency 23 input terminal 24 output terminal 25...

Страница 56: ...atic control 1 power on direct operation 2 stop immediately after shutdown 0 0x3000 P30 01 Selection of motor overheating detection Ones motor over temperature protection 0 forbidden 1 action Tens sen...

Страница 57: ...r 1 detection level is relative to rated current of variable frequency drive Hundreds Overload pre alarm protection selection 0 overload protection shield 1 overload protection enabled P30 04 Detectio...

Страница 58: ...P30 08 Output load drop detection time of variable frequency drive 0 0s 3600 0s 1 0s 0x3008 P30 09 Selection of automatic reset times 0 100 0 no automatic reset function 0 0x3009 P30 10 Automatic res...

Страница 59: ...tion attribute 1 Ones EEPROM read write failure 0 continue to run 1 free parking Tens system interference fault 0 continue to run 1 free parking Hundreds contactor suction fault 0 continue to run 1 fr...

Страница 60: ...1 AI2 8 pulse given HDI 0 0x4000 P40 01 PID digital given 0 0 100 0 50 0 0x4001 P40 02 PID feedback mode selection 0 constant zero feedback input 1 analog input AI1 2 analog input AI2 3 reserve 4 Min...

Страница 61: ...Ones output frequency 0 it must be consistent with the set running direction 1 it can be opposite to the set running direction Tens integral mode 0 when the integral reaches the upper and lower limits...

Страница 62: ...PID reverse output cutoff frequency 0 00Hz upper limit frequency 0 00Hz 0x4016 P40 23 PID shutdown operation selection 0 no calculation during shutdown 1 operation during shutdown 0 0x4017 P40 24 PID...

Страница 63: ...ode is determined by P40 29 and P40 30 parameter settings 1 Pressure sleep wake up method Sleep wake up mode is determined by P40 32 and P40 34 parameter settings 0 0x401F P40 32 Sleep pressure detect...

Страница 64: ...cy 0 00Hz 0x4102 P41 03 Multistage frequency digital given 4 Lower limit frequency upper limit frequency 0 00Hz 0x4103 P41 04 Multistage frequency digital given 5 Lower limit frequency upper limit fre...

Страница 65: ...z 0x410B P41 12 Multistage frequency digital given 13 Lower limit frequency upper limit frequency 0 00Hz 0x410C P41 13 Multistage frequency digital given 14 Lower limit frequency upper limit frequency...

Страница 66: ...terruption time Hundreds simple PLC power down memory 0 power down reset 1 power down storage Thousands simple PLC time unit 0 second s 1 minute min P42 01 Setting of PLC stage 1 Ones operation direct...

Страница 67: ...time in stage 4 0 0s min 3276 7s min 0 0s min 0x4208 P42 09 Setting of PLC stage 5 refers to the setting mode of stage 1 00 0x4209 P42 10 Running time in stage 5 0 0s min 3276 7s min 0 0s min 0x420A P...

Страница 68: ...n 0x4216 P42 23 Setting of PLC stage 12 refers to the setting mode of stage 1 00 0x4217 P42 24 Running time in stage 12 0 0s min 3276 7s min 0 0s min 0x4218 P42 25 Setting of PLC stage 13 refers to th...

Страница 69: ...valid 1 action Thousands counting stopping and clearing 0 invalid 1 action 0000 0x4302 P43 03 Setting length 0m 65535m 0m 0x4303 P43 04 Number of pulses per meter 0 1 6553 5 1000 0 0x4304 P43 05 Linea...

Страница 70: ...x4407 P44 08 Holding time of brake off frequency 0 0s 10 0s 0 5s 0x4408 P44 09 brake off delay time 0 0s 10 0s 0 0s 0x4409 P44 10 Stop delay time 0 0s 10 0s 0 5s 0x440A P44 11 Start direction control...

Страница 71: ...31 0x5001 P50 02 Data format Ones Terminal port data format Tens Keyboard port data format 0 1 8 1 N format RTU 1 1 8 1 E format RTU 2 1 8 1 O format RTU 3 1 7 1 N format ASCII 4 1 7 1 E format ASCII...

Страница 72: ...2 this machine is a slave machine Hundreds operation address of terminal port communication Thousands communication operation address of extended port 0 P00 00 1 P40 01 0000 0x5006 P50 07 Interval ti...

Страница 73: ...idden 1 action 0 0x6004 P60 05 Energy consumption brake selection 0 forbidden 1 action 0 0x6005 P60 06 Energy consumption brake action voltage 650V 750V 720V 0x6006 P60 07 Over voltage stall regulatio...

Страница 74: ...r selection 0 Incremental encoder 1 1 Incremental encoder 2 2 Sine encoder 0 0x6100 P61 01 Encoder 1 resolution 1 10000 1024 0x6101 P61 02 Electrical angle offset 1 0 00 359 99 0 00 0x6102 P61 03 Enco...

Страница 75: ...ion 0 0x6108 P61 09 The numerator of the electronic gear ratio 2 1 65535 1000 0x6109 P61 10 Denominator of electronic gear ratio 2 1 65535 1000 0x610A P61 11 The number of pole pairs of resolver 1 32...

Страница 76: ...al inductance of asynchronous motor 0 01mH 650 00mH Model determination 0x6203 P62 04 No load current of asynchronous motor 0 1A P63 02 Model determination 0x6204 P62 05 Saturation coefficient of asyn...

Страница 77: ...03 Rated frequency of motor 10 00Hz 300 00Hz 50 00Hz 0x6303 P63 04 Rated speed of motor 1 63535 rpm 1500rpm 0x6304 P63 05 Pole number 2 80 4 0x6305 P63 07 Self tuning of motor parameter 0 no request 1...

Страница 78: ...0x8109 U00 10 Output current 0 0A 6000 0A Actual value 0x810A U00 11 Output power 0 0kW 6000 0kW Actual value 0x810B U00 12 Output torque 300 0 300 0 Actual value 0x810C U00 13 Given torque 300 0 300...

Страница 79: ...t1 forward reverse rotation Bit2 DC braking Bit3 parameter identification Tens 0 constant speed 1 acceleration 2 deceleration Actual value 0x8118 U00 25 Heatsink temperature 0 0 120 0 Actual value 0x8...

Страница 80: ...h value 0m 65535m Actual value 0x8124 U00 37 Running length value 0m 65535m Actual value 0x8125 U00 38 Operating linear speed 0m s 65535m s Actual value 0x8126 U00 39 AI1 sampling value 10 00V 10 00V...

Страница 81: ...mption 0 0kW h 999 9kW h Actual value 0x8131 U01 Fault Record Data U01 00 Last fault code 1 over current in acceleration 2 over current in deceleration 3 over current in constant speed 4 over voltage...

Страница 82: ...d 21 variable frequency drive short circuit to ground 22 EEPROM read write failure 23 communication overtime fault 24 reaching power on time 25 reaching running time 26 PID given loss 27 PID feedback...

Страница 83: ...01 08 Machine running status of the last fault 0x00 0x2F Actual value 0x8208 U01 09 Radiator temperature of the last fault 0 0 120 0 Actual value 0x8209 U01 10 Cumulative running time of the last faul...

Страница 84: ...status at previous fault 0x00 0x2F Actual value 0x8213 U01 20 Radiator temperature at previous fault 0 0 120 0 Actual value 0x8214 U01 21 Cumulative running time at previous fault 0 0h 6553 5h Actual...

Страница 85: ...1C U01 29 Output terminal status during the first two faults 0x00 0x7F Actual value 0x821D U01 30 achine operating status during the first two faults 0x00 0x2F Actual value 0x821E U01 31 Radiator temp...

Страница 86: ...oftware series of variable frequency drive 120 represents TI120 series Actual value 0x8303 U02 04 Functional version of variable frequency drive 1 00 99 99 Actual value 0x8304 U02 05 Performance versi...

Страница 87: ...of the analog input AI1 AI2 given as the frequency setting source the output frequency is limited by the upper and lower limits 6 Sub AI1 AI2 Using AI1 AI2 as the frequency setting source the output f...

Страница 88: ...output frequency is limited by the upper and lower limits 6 Sub AI1 AI2 Using AI1 AI2 as the frequency setting source the output frequency is limited by the upper and lower limits 7 Add AI1 AI2 Using...

Страница 89: ...rminal is invalid the frequency main setting is used as the frequency setting source otherwise the main and auxiliary operation result is used as the frequency setting source 4 auxiliary given and mai...

Страница 90: ...00 10 Jumping frequency 1 range 0 00Hz upper limit frequency Factory default 0 00Hz P00 11 Jumping range 1 range 0 00Hz 30 00Hz Factory default 0 00Hz P00 12 Jumping frequency 2 range 0 00Hz upper lim...

Страница 91: ...ward reverse and inching 0 keyboard command mode The run command is controlled by the Start and Stop buttons on the keyboard panel The MON light on the keyboard is on 1 terminal command mode The run c...

Страница 92: ...tating direction of the motor when the keyboard controls the run command Terminal control and communication control are not affected by this parameter 0 positive direction 1 reverse direction P01 03 R...

Страница 93: ...uitable for starting large inertia loads rotating motors and other equipment P01 06 Starting frequency setting range 0 00Hz upper limit frequency Factory default 0 50Hz P01 07 Hold time of start frequ...

Страница 94: ...al inertia P01 11 Starting frequency of stop DC brake range 0 00Hz upper limit frequency Factory default 0 50Hz P01 12 Stop DC brake current range 0 0 100 0 Factory default 50 0 P01 13 Stop DC braking...

Страница 95: ...Setting deceleration time Time Output frequency Figure 5 3 Schematic diagram of acceleration and deceleration time 4 groups of acceleration and deceleration time are selected through the switching va...

Страница 96: ...ime Output frequency Time Figure 5 4 Schematic diagram of the acceleration and deceleration time switching of the broken line P03 vector control parameter P03 00 Speed torque control selection range 0...

Страница 97: ...ory default 15 0ms Increasing the proportional gain and reducing the integration time can speed up the dynamic response of the speed loop but too large proportional gain or too small integration time...

Страница 98: ...e upper limit value of the driving torque in the speed control mode The percentage of the setting value of P03 09 is relative to the rated torque of the variable frequency drive P03 10 Generation torq...

Страница 99: ...hall continue to accelerate In order to prevent run away accidents the maximum speed of the motor under torque control must be limited P03 15 Limiting bias of torque control frequency range 0 00Hz max...

Страница 100: ...ated frequency When running in a weak magnetic area the acceleration time is too long and the value of P03 22 can be appropriately reduced P03 23 Power limit coefficient in power generation range 0 0...

Страница 101: ...ge value V1 range P04 02 P04 06 Factory default 0 0 P04 05 V F frequency value F2 range P04 03 P04 07 Factory default 0 00Hz P04 06 V F voltage value V2 range P04 04 P04 08 Factory default 0 0 P04 07...

Страница 102: ...ferent loads multiple variable frequency drives can automatically distribute the load in proportion by adjusting this parameter This function is only applicable to scalar control mode P04 11 V F oscil...

Страница 103: ...tting the voltage output change time when V F is separated This parameter indicates the time when the output voltage rises from 0 to the rated voltage of the motor or decreases from the rated voltage...

Страница 104: ...t in P02 08 8 external stop When the external stop terminal function is valid the variable frequency drive stops according to the setting stop mode 9 operation forbidden When the run prohibited termin...

Страница 105: ...t from P41 00 to P41 14 the specific use method is as described in the Table Table 5 2 Multi band frequency setting frequency setting multi stage frequency terminal 1 multi stage frequency terminal 2...

Страница 106: ...l control When the terminal function is valid the run command is switched to terminal control 25 command switch to communication control When the terminal function is valid the run command is switched...

Страница 107: ...ion in counting process and count the input signal please refer to the parameter description of P43 00 P43 01 34 count clearing Clear the counting value of the count input function 35 length counting...

Страница 108: ...uspending When the terminal function is valid the PLC running status is memorized and the output frequency of the variable frequency drive is 0 after the terminal function is invalid the PLC resumes o...

Страница 109: ...N RISE OFF ON Reverse running RISE ON RISE ON ON Stop OFF OFF Stop OFF OFF Xi FWD Xi REV COM H120 SB1 SB3 SB2 Xi Three wire operation Figure 5 12 Schematic diagram of the three wire mode Note RISE mea...

Страница 110: ...in turn from the low position 0 level valid Indicate to detect the level signal of the input terminal 1 edge valid Indicate to detect the edge trigger signal of the input terminal P11 switching value...

Страница 111: ...When the output frequency reaches the lower limit frequency P00 09 a valid signal is output 12 torque limiting action during speed control In speed control mode when the output torque reaches the limi...

Страница 112: ...l is output Accumulated running time power down memory 30 reaching the setting count value 31 reaching the specified count value Please refer to P43 00 P43 01 description 32 reaching the setting lengt...

Страница 113: ...ive P11 14 FDT1 upper level limit range P11 15 maximum frequency Factory default 2 50Hz P11 15 FDT1 lower level limit range 0 00Hz P11 14 Factory default 2 00Hz Determine whether the variable frequenc...

Страница 114: ...nal detection value range 0 00Hz maximum frequency Factory default 0 50Hz P11 21 Zero frequency return range range 0 00Hz maximum frequency Factory default 0 00Hz P11 22 Zero current detection level r...

Страница 115: ...current input is selected 2mA current input is equivalent to 1V voltage input that is 20mA corresponds to 10V Analog input AI2 can only receive 0 10V voltage input P12 01 Maximum input of curve 1 rang...

Страница 116: ...int 2 input value of curve 2 range P12 09 P12 05 Factory default 0 00V P12 08 Input corresponding value of inflection point 2 of curve 2 range 100 0 100 0 Factory default 0 0 P12 09 Input value of inf...

Страница 117: ...0 100 0 Factory default 100 0 P12 15 Inflection point 2 input value of curve 3 range P12 17 P12 13 Factory default 0 00V P12 16 Input corresponding value of inflection point 2 of curve 3 range 100 0 1...

Страница 118: ...value Figure 5 18 Schematic Diagram of AI Gain and Offset Settings P12 23 P12 26 analog inputs filtering time the AI1 AI2 input signals are filtered so that the input signal is smooth without distorti...

Страница 119: ...0 10V voltage signal The analog output and pulse output function definition and output range are as shown in the following table Function setting Output selection Analog output range High speed pulse...

Страница 120: ...nds to 10V 20mA 2 times of rated torque of the motor corresponds to P13 09 P13 03 AO1 output bias range 100 0 100 0 Factory default 0 0 P13 04 AO1 output gain range 2 000 2 000 Factory default 1 000 P...

Страница 121: ...is short and the pulse frequency changes quickly P20 Operating Keyboard Setting Parameters P20 00 Password setting range 00000 65535 Factory default 00000 Password setting when it is set to non zero a...

Страница 122: ...unction code does not include the motor parameters 3 parameter downloading including motor parameters The parameters saved in the keyboard are downloaded to the main control board of the variable freq...

Страница 123: ...t and Protection Parameters P30 00 Cooling fan control range 0 2 Factory default 0 0 Automatic control When the temperature of the radiator is detected to be greater than 42 C the cooling fan starts t...

Страница 124: ...load fault 1 detection level is relative to rated current of variable frequency drive P30 04 sets the parameter percentage relative to the rated current of the variable frequency drive if it reaches t...

Страница 125: ...drop detection time of variable frequency drive range 0 0s 3600 0s Factory default 1 0s P30 07 is used for setting the percentage of the current value of the load loss detection The percentage is rela...

Страница 126: ...drive has a fault It is not recommended to modify this parameter 0 reset of fault record in case of power failure 1 storage of fault record in case of power failure P30 14 Fault protection action attr...

Страница 127: ...shorter the integral time the stronger the integral action and the faster the system response Differential control Td it is mainly used for reflecting the change rate of deviation A correction amount...

Страница 128: ...ally switch according to input bias When the deviation between the target quantity and the feedback quantity is greater than the setting value of P40 10 it is switched to P40 06 P40 08 when it is less...

Страница 129: ...Set PID given feedback and output filtering time Increasing the filtering time can improve the anti interference ability of the system but it will bring about a decrease in the system response P40 16...

Страница 130: ...cting whether to continue the operation of PID adjustment when the variable frequency drive stops P40 24 PID given missing detection value range 0 0 100 0 Factory default 0 0 P40 25 PID given loss det...

Страница 131: ...e frequency drive will be output at zero frequency Rouse Sleep A c c e l e r a t i o n D e c e l e r a t i o n P40 29 P40 30 Output frequency Setting frequency Sleep Rouse Figure 5 22 Schematic Diagra...

Страница 132: ...08 Factory default 0 00Hz P41 02 Multistage frequency digital given 3 range P00 09 P00 08 Factory default 0 00Hz P41 03 Multistage frequency digital given 4 range P00 09 P00 08 Factory default 0 00Hz...

Страница 133: ...4 For the specific setting method refer to the content of the switching value input terminal P40 15 Setting method of multistage frequency 1 range 0 9 Factory default 0 0 given by P41 00 1 analog inp...

Страница 134: ...ariable frequency drive finishes one cycle of operation it keeps the run frequency of the last stage and continues to run until the stop command is given 2 continuous cycle After the variable frequenc...

Страница 135: ...function code and the run frequency of PLC stage 2 is set by P41 01 function code in turn the run frequency of PLC stage 15 is set by function code P41 14 P42 03 Setting of PLC stage 2 range 0x00 0x1...

Страница 136: ...x00 0x13 Factory default 00 P42 30 Running time in stage 15 range 0 0 3276 7 Factory default 0 0 The setting method of PLC stage 2 PLC stage 15 is the same as PLC stage 1 please refer to the setting i...

Страница 137: ...brake output is opened at the same time 2 horizontal movement device It is used for horizontal movement mechanism of trolley Tens reserve P44 01 Upward brake opening frequency range 0 00Hz 10 00Hz Fac...

Страница 138: ...holding time ends and after the time of P44 10 the variable frequency drive completes the stop P44 11 Start direction control selection range 0 1 Factory default 0 0 The brake opening torque is consis...

Страница 139: ...ormat ASCII P50 03 Local response delay range 0 000s 60 000s Factory default 0 000s Delay time for answering host communication P50 04 Overtime detection time range 0 0s 600 0s Factory default 0 0s It...

Страница 140: ...creased but the motor loss is reduced the motor temperature rise is small and the noise is small Low carrier frequency the temperature rise of the variable frequency drive is reduced the output curren...

Страница 141: ...a percentage relative to the rated bus voltage of the variable frequency drive P60 09 Under voltage stall regulation selection range 0 1 Factory default 1 0 forbidden 1 action The undervoltage stall...

Страница 142: ...range 0 10000 Factory default 1024 When PG vector control is selected the resolution of the motor speed feedback encoder must be set correctly otherwise the motor cannot run normally P61 02 Electrica...

Страница 143: ...ronous motor range 0 00 100 00 Factory default Model determination The above group of parameters is characteristic parameters of asynchronous motors which are automatically defaulted as Factory defaul...

Страница 144: ...rns to 0 after completing identification Motor static identification can identify all motor parameters successfully to ensure the performance of vector control 2 motor rotation identification It is su...

Страница 145: ...I120 Series Variable Frequency Drive Detailed parameter introduction 135 PG card it is suitable for high precision speed control or torque control One variable frequency drive can only drive one motor...

Страница 146: ...interphase short circuit or short circuit to ground Check motor wiring and output impedance to ground V F curve is not suitable at scalar control Correct set of V F curve 2 Er oc2 Over current during...

Страница 147: ...normal connection between control plate and driving plate Check the cable and reset it Abnormal control plate current detection circuit Seek technical support Abnormal driving plate current detection...

Страница 148: ...nal fault through logic state inversion IO function Reset 14 Er oH1 variable frequency drive overheating High environment temperature Reduce environment temperature Damaged fan Replace fan Air duct bl...

Страница 149: ...urrent setting Reduce DC braking current 18 Er ILF variable frequency drive input Phase loss Abnormal three phase input power supply Check and eliminate problems in peripheral circuits Abnormal drivin...

Страница 150: ...setting Large interference on site Check peripheral equipment or seek services 24 Er tPA Reaching power on time Accumulative power on time reaches the setting value Seek technical support 25 Er trA R...

Страница 151: ...k encoder quality and power supply Encoder wiring disconnected Repair disconnection Abnormal function code setting Confirm the relevant function code settings of variable frequency drive encoder Corre...

Страница 152: ...ncy drive is working normally 5 Whether the variable frequency drive is overheated Daily cleaning 1 The variable frequency drive shall always be kept clean 2 It shall remove dust on the surface of the...

Страница 153: ...current A 4 6 6 3 11 4 16 7 21 9 32 2 41 3 49 5 59 0 57 0 69 0 89 0 106 139 0 164 196 Output Rated output current A 3 8 5 1 9 0 13 0 17 0 24 0 32 0 37 0 45 0 60 0 75 0 90 0 110 150 180 210 Output Vol...

Страница 154: ...630 710 Adapted motor power kW 132 160 185 200 220 250 280 315 355 400 450 500 560 630 710 Input Rated input current A 240 287 326 365 410 441 495 565 617 687 782 835 920 1050 1180 Output Rated outpu...

Страница 155: ...n range of frequency 5 Power supply capacit y kVA 220 263 304 334 375 404 453 517 565 629 716 769 861 969 1092 1 the more rigorous selection method is that the rated output current of the variable fr...

Страница 156: ...0 Direct current brake time 0 0 30 0s realize quick brake without direct current brake initial waiting time Inching control Inching frequency range 0 00Hz 50 00Hz Inching acceleration and deceleration...

Страница 157: ...eleration and shutdown can be realized Run Running instructions Keyboard command terminal command communication command can be switched in a variety of ways Main speed command 12 kinds of main speed c...

Страница 158: ...load protection At 150 rated current stop the machine after 60 seconds of operation Overheat protection Overheating protection of drive IGBT module Phase break protection hree phase input phase break...

Страница 159: ...Specification and Model Selection 149 8 1 2 Appearance and installation dimensions Figure 8 1 Installation Dimension Diagram of TI120 4T5 5GB and Below Power Level Figure 8 2 Installation Dimension D...

Страница 160: ...requency Drive Specification and Model Selection 150 Figure 8 3 Installation Dimension Diagram of TI120 4T55G TI120 4T75G Figure 8 4 Installation Dimension Diagram of TI120 4T18 5GB TI120 4T45G and TI...

Страница 161: ...ion Dimensions VFD model Appearance and installation dimensions mm W H D W1 W2 H1 Installation Aperture TI120 4T1 5G 2 2LB 81 237 173 67 5 57 224 5 4 5 TI120 4T2 2G 3 7LB TI120 4T3 7G 5 5LB TI120 4T5...

Страница 162: ...T90G 110L 295 852 338 5 200 200 810 12 TI120 4T110G 132L TI120 4T132G 160L TI120 4T160G 185L 335 1070 418 265 265 1046 5 14 TI120 4T185G 200L TI120 4T200G 220L TI120 4T220G 250L 339 1113 546 5 265 175...

Страница 163: ...0 4T7 5G 11LB 32 32 TI120 4T11G 15LB 50 50 TI120 4T15G 18 5LB 63 50 TI120 4T18 5G 22LB 80 65 TI120 4T22G 30LB 100 80 TI120 4T30G 37LB 125 95 TI120 4T37G 45L 160 125 TI120 4T45G 55L 200 150 TI120 4T55G...

Страница 164: ...0 TI120 4T7 5G 11LB 1600W 75 40 TI120 4T11G 15LB 2000W 50 25 TI120 4T15G 18 5LB 2000W 40 25 TI120 4T18 5G 22LB 4800W 32 20 TI120 4T22G 30LB 4800W 27 2 20 TI120 4T30G 37LB 6000W 20 14 TI120 4T37G 45L B...

Страница 165: ...ification and Model Selection 155 which is easy to damage the brake unit The higher the power is the better the braking performance is please increase the power of braking resistor if the braking last...

Страница 166: ...obtained by high and low byte exchange The exception code indicates the specific cause of the error The RTU data frame format is as follows Start at least 3 5 idle characters Slave address Function co...

Страница 167: ...ites a single register parameter Frame data content Data length bytes Scope Request Slave address 1 0 247 Function code 1 0x06 Register address 2 0x0000 0xFFFF Register content 2 0x0000 0xFFFF Checksu...

Страница 168: ...ntrol command word 0x8000 Control command word bit Meaning Control command word bit Meaning bit0 0 no operation 1 valid running command bit5 0 invalid fault shutdown 1 valid fault shutdown bit1 0 forw...

Страница 169: ...te forward Premises Function code Register address Register content Checksum Request 0x01 0x06 0x8000 0x0001 0x61CA Response 0x01 0x06 0x8000 0x0001 0x61CA 8 CRC16 function unsigned int crc16 unsigned...

Страница 170: ...TI120 Series Variable Frequency Drive Appendix A 160 The master is pc Inverter Inverter Inverter RS 485 RS 485 Inverter The master is pc...

Страница 171: ...All copyrights are prohibited and any unauthorized copy and plagiarism are prohibited THINKVERT TECHNOLOGY LIMITED Address Guangming Industiral Park No 21 Dongcheng Street Dongguan P R China TEL 0769...

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