BAG B (Continued)
Figure 22
9
Note:Use the Plastic Diff assembly for the Front of the
XXX-4 G+.
There is a short Thread-Cutting Screw included in the Wrench
bag. This Screw can be used to tap threads in the holes in the Main
Chassis and the bottom of the Diff Covers. Pre-tapping these holes
makes it easier to install the Screws during assembly.
q
1. Slide one 1/2" x 3/4" Bearing (118) over each of the Outdrive
Cups (19),(20) with the teflon seal facing away from the Diff Pulley
(42).
q
2. Pull the Belt (77) slightly out through the front of the Chassis
(46) and install a Diff assembly into the slots as indicated in Figure 22.
Pull the slack from the Belt through the rear of the Chassis.
The head of the Diff Adjustment Screw should
always be on
the drivers left side
of the Chassis.
q
3. Secure the Diff assembly by installing the front Diff Cover (62)
with two 4-40 x 1/2" Cap Head Screws (129) through the Diff Cover
into the two counter-bored holes in the Chassis.
q
4. Flip the Chassis over and install the two 4-40 x 3/8" Flat Head
Screws (134) through the bottom of the Chassis into the front Diff
cover as indicated in Figure 22.
134
134
Step B-3
Front Diff
Install:
Step B-4
Rear Diff Install:
129
20
42
62
129
77
46
134
SIDE WITH
DIFF NUT (27)
118
19
129
118
118
129
87
69
77
42
46
134
87
118
SIDE WITH
DIFF NUT (27)
Figure 23
Note: Use the Steel Diff assembly for the rear of the XXX-4 G+.
There is a short Thread-Cutting Screw included in the Wrench
bag. This Screw can be used to tap threads in the holes in the Main
Chassis and the bottom of the Diff Covers. Pre-tapping these holes
makes it easier to install the Screws during assembly.
q
1. Slide one 1/2" x 3/4" Bearing (118) over each of the Outdrive
Cups (87),(87) with the Teflon Seal facing away from the Diff Pulley
(42) on the remaining Differential.
q
2. Spread the Belt (77) apart and install the Diff assembly into the
slots of the Chassis (46) as indicated in Figure 23. Once the Diff
assembly is in place, pull the slack up through the center of the Chas-
sis from the top side.
Once again, the head of the Diff Adjustment Screw should be on
the drivers left side of the Chassis.
q
3. Secure the Diff assembly by installing the rear Diff Cover (69)
with two 4-40 x 1/2" Cap Head Screws (129) through the Diff Cover
into the counter-bored holes in the rear of the Chassis.
q
4. Flip the Chassis over and install the two 4-40 x 3/8" Flat Head
Screws (134) through the bottom of the Chassis into the rear Diff
Cover as indicated in Figure 23.
