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Electrical installation

Connection between MOVIMOT® and motor when mounted close to the motor

Compact Operating Instructions – MOVIMOT

MM..D with AS-Interface

MOVIMOT

inverter

Connection cable

Drive

MM../P2.A/..

Part number: 08184380

AC motors

with cable gland

Part number: 08187843 (

)

Part number: 08165262 (

)

AC motors

with ISU4 plug connector

size DR.63

Part number:08185336 (

)

Part number: 08178178 (

)

AC motors

with ISU4 plug connector

size DR.71 – 132

Part number: 05931142

AC motors

with ASB4 plug connector

27792307/EN – 07/2022

Содержание MM 03D-233-00

Страница 1: ...27792307_0722 Drive Technology Drive Automation System Integration Services Compact Operating Instructions Decentralized Drive Systems MOVIMOT MM D with AS Interface Edition 07 2022 27792307 EN...

Страница 2: ...SEW EURODRIVE Driving the world...

Страница 3: ...ion notes 18 4 2 Tools required 18 4 3 Installation requirements 18 4 4 Installation of MOVIMOT gearmotor 19 4 5 Mounting MOVIMOT inverter close to the motor 21 4 6 Tightening torques 22 5 Electrical...

Страница 4: ...n of the DIP switches S1 47 6 6 Description of the DIP switches S2 53 6 7 Startup procedure 56 6 8 Supplementary notes for installation close to the motor 63 7 Service 66 7 1 Status and error display...

Страница 5: ...n from SEW EURODRIVE is available for download in PDF format from the SEW EURODRIVE website www sew eurodrive com 1 2 Structure of the safety notes 1 2 1 Meaning of signal words The following table sh...

Страница 6: ...f embedded safety notes Embedded safety notes are directly integrated into the instructions just before the de scription of the dangerous action This is the formal structure of an embedded safety note...

Страница 7: ...e persons who work on the product pay attention to the following regula tions conditions documentation and information National and regional safety and accident prevention regulations Warning and safe...

Страница 8: ...the persons to carry out the required activities and work steps safely and in accordance with regulations 2 4 Designated use The product is intended for installation in electrical plants or machines...

Страница 9: ...eight of the motor without gear unit Tighten installed lifting eyebolts Mounted gear units have separate suspension attachments which must be used according to the gear unit operating instructions whe...

Страница 10: ...8 1 Required preventive measure Make sure that the product is correctly attached to the ground connection 2 8 2 Voltage test To ensure the insulation is in order perform voltage tests for the drives a...

Страница 11: ...off time 1 minute Observe the corresponding information signs on the product The fact that the operation LED and other display elements are no longer illuminated does not indicate that the product has...

Страница 12: ...nverter operation 3 IEC60034 Number of phases and applied rated and power standards 3 kW 1 5 S1 Rated power of the drive unit operating mode according to EN 60034 1 r min 1400 73 Rated speed of the dr...

Страница 13: ...type designation of the MOVIMOT drive RF47 DRN90L4BE2 MM15 MO AVSK RF Gear unit series 47 Gear unit size DRN Motor series DR2S DRS DRN 90L Motor size 4 Number of motor poles BE2 Additional motor featu...

Страница 14: ...00 18215033 Ausgang Output U I 3x380 500V AC T f 3 5A AC 50 60Hz 30 40 C Status 19 A 15 10 10 S P Motor 1 5kW 2HP 1757110 U I 3x0V Uin f 4A AC 2 120Hz 03 22 1030 IE2 2 1 S 2 8 kVA 1 36028798976891275...

Страница 15: ...MOVIMOT inverter provides information about the inverter type 2 inverter part number 3 and unit power 4 2 4 3 1 1 min 9007199712657547 3 2 4 AS Interface option nameplate The following figure shows an...

Страница 16: ...al nameplate The following figure provides an example of a general nameplate of the MOVIMOT inverter for mounting close to the motor Input Input Output to next Field Distributor Output to drive 3x200...

Страница 17: ...ture The year of manufacture is part of the serial number which is indicated on the system nameplate 01 1234567890 0001 21 Sales Organiza tion Order number 10 digit Sequence number of the quantity 4 d...

Страница 18: ...ly before you start working on the unit and secure it against unintentional reconnection to the voltage supply Secure the output shaft against rotation Wait for at least 1 minute before removing the M...

Страница 19: ...sive atmospheres Oils Acids Gases Vapors Radiation etc When the drive is installed in abrasive ambient conditions protect the output end oil seals against wear 4 4 Installation of MOVIMOT gearmotor In...

Страница 20: ...cover to prevent objects or fluids from entering motors in ver tical mounting positions Ensure sufficient clearance around the unit to allow for adequate cooling air sup ply Ensure that exhaust air w...

Страница 21: ...r close to the motor Mounting MOVIMOT inverter close to the motor The following figure shows the mounting dimensions for mounting the MOVIMOT in verter close to the motor A B M6 M6 9007199713018763 Si...

Страница 22: ...posite sequence 9007199713318923 4 6 2 Screw plugs Tighten the screw plugs of potentiometer f1 and connection X50 with 2 5 Nm 9007199713311371 4 6 3 Cable glands Observe the manufacturer s specificat...

Страница 23: ...4 6 5 Modular connection box Tighten the retaining screws of the connection box on the mounting plate to 3 3 Nm 322786187 4 6 6 Tightening torques for terminals Use the following tightening torques fo...

Страница 24: ...y of the MOVIMOT inverter must correspond to the data for the power supply system Install safety features F11 F12 F13 for line fuses at the beginning of the power supply cable behind the supply bus ju...

Страница 25: ...t least 8 mm 24 V AUX PWR terminals Adhere to the permitted cable cross sections for installation 24 V AUX PWR terminal 24V for MLK30A MLK31A Cable cross section 0 2 mm2 2 5 mm2 INFORMATION MOVIMOT wi...

Страница 26: ...end of the product If the use of a residual current device is not mandatory according to the standards SEW EURODRIVE recommends not using a residual current device 5 2 4 Line contactor NOTICE Damage t...

Страница 27: ...for all cross sections Assembly with solid connecting wire Permitted for cross sections up to max 2 5 mm2 1 M5 9007199577775243 2 5 mm M5 9007199577779339 1 Forked cable lug suitable for M5 PE screws...

Страница 28: ...oltages of 200 240 V or 380 500 V can also be oper ated at an altitude of 1000 3800 m above sea level Therefore observe the following basic conditions At heights above 1000 m above sea level the nomin...

Страница 29: ...inverse time circuit breakers For 500 V systems Suitable for group installation on a circuit capable of delivering not more than 18 000 rms symmetrical amperes when protected by 25 A maximum nonsemic...

Страница 30: ...higher than 40 C the output current should be derated 3 0 per C between 40 C and 60 C respectively 55 C Z 9 only Only use certified units with a limited output voltage Vmax DC 30 V and limited output...

Страница 31: ...terface AS Interface 24 V 1 YE 8 9 24V X5 2 X5 1 X6 1 2 X6 3 4 X6 6 X6 5 V0 V024 DI2 DI3 X02 36028798139859083 AVSK plug connector 1 X02 M12 plug connector male yellow 1 AS Interface AS Interface data...

Страница 32: ...4 2 DI2 1 2 3 BK YE BK V0 X02 X03 X01 X02 X03 X01 36028798141969035 AZSK plug connector 1 X01 M12 plug connector male black 1 24 V 24 V supply AUX PWR 2 N C Not connected 3 0 V Reference potential AU...

Страница 33: ...01 M12 plug connector male black 1 24 V 24 V supply AUX PWR 2 N C Not connected 3 0 V Reference potential AUX PWR 4 N C Not connected 2 X03 M12 plug connector female black 1 VO24 24 V voltage supply f...

Страница 34: ...45035998028123659 AZZK plug connector 1 X03 M12 plug connector female black 1 VO24 24 V voltage supply for sensors 2 N C Not connected 3 V0 0 V reference potential for sensors 4 DI3 DI3 sensor input 5...

Страница 35: ...K plug connector 1 X01 M12 plug connector female black 1 VO24 24 V voltage supply for sensors 2 N C Not connected 3 V0 0 V reference potential for sensors 4 DI2 DI2 sensor input 5 PE PE 2 X03 M12 plug...

Страница 36: ...VO24 3 1 4 2 DI2 1 2 3 BK BK BK V0 X02 X03 X01 X02 X03 X01 18014414036691211 AZFK plug connector 1 X01 M12 plug connector male black 1 24 V 24 V supply AUX PWR 2 N C Not connected 3 0 V Reference pote...

Страница 37: ...MOT inverter and the motor 5 9 1 Implementing the motor protection The implementation of the motor protection and the possible motor plug connectors depend on the selected connection option Connection...

Страница 38: ...A RO A APGX APGX APG4 Part number DR 71 DR 100 01867423 Part number DR 112 DR 132 18116620 AC motors with cable gland Part number 05930766 AC motors with ASB4 plug connector Part number 05932785 W Pa...

Страница 39: ...MOVIMOT inverter Connection cable Drive MM P2 A Part number 08184380 AC motors with cable gland Part number 08187843 W Part number 08165262 m AC motors with ISU4 plug connector size DR 63 Part number...

Страница 40: ...DR motor Wire color hybrid cable designation U1 Black U1 V1 Black V1 W1 Black W1 4a Red 13 3a White 14 5a Blue 15 1b Black 1 2b Black 2 PE connection Green yellow shield end inner shield The following...

Страница 41: ...the MOVIMOT drive If a screw plug is not screwed into the diagnostic interface you must ensure that no moisture or dust can penetrate the MOVIMOT drive WARNING Risk of burns due to hot surfaces of the...

Страница 42: ...LS MotionStudio software or the DGB keypad to adjust the parameters to the application The startup in Expert mode depends on the AS Interface option of the MOVIMOT drive For startup observe the follow...

Страница 43: ...ct the inverter from the power Observe the minimum switch off time after disconnection from the supply system 1 minute WARNING Device malfunction due to incorrect device setting Severe or fatal injuri...

Страница 44: ...gs of the f1 setpoint potenti ometer or the X50 diagnostic interface are installed incorrectly or not at all Damage to the MOVIMOT inverter After setting the setpoint make sure the screw plug of the s...

Страница 45: ...s MOVIMOT MM D with AS Interface 45 6 4 3 Switch t1 Use switch t1 to set the acceleration of the MOVIMOT drive The ramp time is based on a setpoint step change of 1500 min 1 50 Hz 3 4 5 6 7 8 Switch t...

Страница 46: ...for setting the DIP switches must not exceed 5 N S2 S2 S1 9007199881389579 DIP switch S1 S1 1 2 3 4 5 6 7 8 Meaning Binary coding RS485 unit address Motor protection Motor performance level PWM frequ...

Страница 47: ...DI2 is no longer available for connecting ex ternal sensors 6 5 3 DIP switch S1 6 Lower motor power rating When activated the DIP switch S1 6 allows the MOVIMOT inverter to be as signed to a motor wi...

Страница 48: ...g of DIP switch S1 6 Power rating Motor type MOVIMOT inverter MM D 503 00 Motor in W connection Motor in m connection kW S1 6 OFF S1 6 ON S1 6 OFF S1 6 ON 0 25 DR2S63M4 DR63L4 DRE80S4 DRN71MS4 MM03D M...

Страница 49: ...1819 266 460 60 Setting of DIP switch S1 6 Power rating Motor type MOVIMOT inverter MM D 503 00 Motor in W connection Motor in m connection kW S1 6 OFF S1 6 ON S1 6 OFF S1 6 ON 0 25 DR2S63M4 DRN71MS4...

Страница 50: ...380 400 266 460 60 DRN 50 60 Purple white striped 28249747 220 230 50 380 400 266 460 60 Setting of DIP switch S1 6 Power rating Motor type MOVIMOT MM D 503 00 inverter kW Motor in W connection Motor...

Страница 51: ...60 DRN 380 60 Red white striped 28240227 220 380 60 Setting of DIP switch S1 6 Power rating Motor type MOVIMOT inverter MM D 503 00 Motor in W connection Motor in m connection kW S1 6 OFF S1 6 ON S1 6...

Страница 52: ...DRU71MJ4 MM03D MM05D MM05D MM07D 0 55 DRU80SJ4 MM05D MM07D MM07D MM11D 0 75 DRU80MJ4 MM07D MM11D MM11D MM15D 1 1 DRU90MJ4 MM11D MM15D MM15D MM22D 1 5 DRU90LJ4 MM15D MM22D MM22D MM30D 2 2 DRU100MJ4 MM2...

Страница 53: ...MJ4 DRU80SJ4 BE1 BE05 DRP90M4 DRU80MJ4 BE1 BE2 DRS80M4 DRE90M4 DRP90L4 DR2S80M4 DRN90S4 DRE80M4 DRN90S4 DRE80SJ4 DRU90MJ4 BE2 BE1 DRS90M4 DRE90L4 DR2S90S4 DRN90L4 DRE90M4 DRN90L4 DRE80MJ4 BE2 BE1 DRP1...

Страница 54: ...not en abled No unit error Brake applied 0 0 1 1 Unit not en abled No unit error Brake released for manual movement All states possible Unit not en abled Device fault Brake applied In order to be able...

Страница 55: ...e MOVIMOT inverter trips the speed monitoring fault The status LED of the MOVIMOT inverter signals the error by slowly flashing red error code 08 This error only occurs when the current limit has been...

Страница 56: ...on 4 Set the type of 24 V supply via the switch S5 2 59 5 Set DIP switches S1 1 S1 4 as follows 1 ON 6 7 8 5 4 3 2 1 ON 2 9007199592524939 6 Set the first speed at the setpoint potentiometer f1 active...

Страница 57: ...option are set to address 0 by default You have the following options for assigning the AS Interface address of the MOVIMOT drive with AS Interface option MLK3 A address 1 31 Addresses are assigned a...

Страница 58: ...connector on MOVIMOT see the following figure 4 2 1 3 1 2 3 4 AS Interface 0V24 1 AS Interface 24V 1 1127256715 1 Do not connect pin 2 and 4 for the address assignment NOTICE The hand held programming...

Страница 59: ...witch S5 1 is located on the connection board 1 1 18014399700786699 Size 1 Size 2 1 Switch S5 Use switch S5 to set the type of 24 V supply 24 V voltage supply Switch S5 1 0 1 S5 MOVIMOT and sensor sup...

Страница 60: ...1 In the event of an edge change 0 1 only effective in case of an error INFORMATION To enable the drive AS Interface bit DO3 Reset controller enable must be set 6 7 4 MOVIMOT data AS Interface master...

Страница 61: ...by the scaling The following table lists the possible setpoint frequencies for setpoint potentiometer f1 100 Hz 3000 min 1 and f1 50 Hz 1500 min 1 Parameter bits Factor Setpoint frequency Hz P3 P2 P1...

Страница 62: ...p CCW opera tion stop Inverter off 0 0 x x x Flashing yellow Inverter off 1 0 x x x Yellow Stop no supply system 0 1 x x x Flashing yellow Stop 1 1 x 0 0 Yellow CW rotation with f1 1 1 0 1 0 Green CCW...

Страница 63: ...For brakemotors Do not install brake rectifiers inside the terminal box of the motor 6 8 2 Motor with Option MI Make sure a drive ID module suitable for the energy efficiency class of the motor is pl...

Страница 64: ...ose to the motor input DI2 is no longer available for connecting ex ternal sensors 6 8 5 Motor protection INFORMATION This chapter only applies to the following designs MM AZSK MM AND3 AZSK MM AZZK MM...

Страница 65: ...esistor must be connected to the MOVIMOT BW1 BW2 X1 13 X1 14 X1 15 For brakemotors without BEM option no braking resistor may be connected to the MOVIMOT For brakemotors with BEM option and external b...

Страница 66: ...ctions MOVIMOT MM D with AS Interface 66 7 Service 7 1 Status and error display The following figure shows the positions of the status and AS Interface LEDs on the MOVIMOT drive 2 1 9007200399453707 1...

Страница 67: ...tion is OK Communication established Red Steady light Not ready Communication is interrupted or slave address set to 0 MLK31A LED Color State Meaning Operating state Possible cause Off Not ready Suppl...

Страница 68: ...t manual mode without unit en able 24 V power supply and line voltage OK Stop manual mode to activate automatic mode Ready for opera tion Prioritized fixed setpoint control Terminals R and L are suppl...

Страница 69: ...shing pause Fault 01 Overcurrent in output stage Fault 11 Overtemperature in output stage Red 4x flashing pause Fault 84 Motor overload Red 5x flashing pause Fault 4 Brake chopper fault Fault 89 Brake...

Страница 70: ...ables and line voltage for interruption 24 V supply not present motor stops without error code 24 V supply voltage not present Check 24 V supply voltage for interruption Check 24 V supply voltage Perm...

Страница 71: ...d deviation due to operation at the current limit Reduce the load on the drive Reset the fault1 09 Startup Improper drive ID module for MOVIMOT with 230 V supply For MOVIMOT with 230 V supply not all...

Страница 72: ...ion has been re established Check the number of slaves connected to the RS485 master If the timeout interval of the MOVIMOT inverter is set to 1 s you can con nect a maximum of 8 MOVIMOT inverters sla...

Страница 73: ...s signaled just after the first enable signal Check the combination of motor and MOVIMOT inverter Reset the fault1 The temperature monitor ing in the motor TH wind ing thermostat has tripped when usin...

Страница 74: ...he DBG keypad or the MOVITOOLS MotionStudio software Switching the 24 V voltage supply off and on during the copying process Before acknowledging the error load the fac tory setting or the complete da...

Страница 75: ...r as well and pull it out carefully Insert this drive ID module into the new MOVIMOT inverter Make sure that the drive ID module locks in place 6 Place the new MOVIMOT inverter onto the connection box...

Страница 76: ...ials are hazardous to health and the environment These materials must be collected and disposed of separately Oil and grease Collect used oil and grease separately according to type Ensure that the us...

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Страница 80: ...SEW EURODRIVE Driving the world SEW EURODRIVE GmbH Co KG Ernst Blickle Str 42 76646 BRUCHSAL GERMANY Tel 49 7251 75 0 Fax 49 7251 75 1970 sew sew eurodrive com www sew eurodrive com...

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