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TABLE OF CONTENTS

PAGE

INTRODUCTION ............................................................................................1

HOW TO USE MANUAL ................................................................................................ 1

DOOR SERIAL NUMBER .............................................................................................. 1

GENERAL ARRANGEMENT OF DOOR COMPONENTS ............................................. 2

OPERATION ..................................................................................................3

CONTROL PANEL ......................................................................................................... 3

POWER DRIVE SYSTEM .............................................................................................. 3

MANUAL OPERATION ................................................................................................. 3

PHOTO EYES ................................................................................................................ 4

DOOR PANEL RETENTION SYSTEM .......................................................................... 4

DEFROST SYSTEM (OPTIONAL SYSTEM) ................................................................. 4

Heat Tape Circuit ....................................................................................................................... 5

DOOR PANEL SEALING SYSTEM ............................................................................... 5

PLANNED MAINTENANCE ...........................................................................5

RECOMMENDED SCHEDULE ...................................................................................... 5

DAILY INSPECTION ..................................................................................................... 5

Visual Damage Inspection ........................................................................................................ 5

Door Retention Inspection ....................................................................................................... 6

Door Operation Inspection ....................................................................................................... 6

Photo Eye Inspection ................................................................................................................ 7

QUARTERLY INSPECTION .......................................................................................... 7

Electrical Inspection ................................................................................................................. 7

CONTROL PANEL, ENCODER, AND MOTOR WIRING ....................................................... 7

UPPER JUNCTION BOX ........................................................................................................ 7

Mounting Hardware Inspection ................................................................................................ 8

Door Retention Inspection ....................................................................................................... 8

Drive Chain Inspection ............................................................................................................. 9

Trolley Assembly Inspection.................................................................................................... 9

Lubrication ............................................................................................................................... 10

Electric Brake Inspection ....................................................................................................... 10

Insulated Door Panel and Door Seal Inspection ....................................................................... 11

BI-PARTING DOOR CENTER SEAL INSPECTION .................................................... 12

Cleaning Panels and Seals ..................................................................................................... 12

Control Panel and Activator Inspection ................................................................................ 12

Defrost System (Optional System) ........................................................................................ 12

HEAT TAPE INSPECTION ................................................................................................... 12

Wall Anchor Inspection .......................................................................................................... 13

Содержание Turbo-Slide

Страница 1: ...ne 262 677 9046 Fax 262 677 2058 Rytec Website www rytecdoors com Rytec On line store www rytecparts com Rytec E mail helpdesk rytecdoors com Parts E mail parts rytecdoors com Revision AA 2017 09 13 R...

Страница 2: ......

Страница 3: ...their agents access to Buyer s premises for the purpose of repairing or replacing the Product or y return of the Product to the Seller f o b Seller s factory Original Buyer This Limited Warranty is ma...

Страница 4: ...all not be construed as an express warranty Any suggestions by the Seller or the Seller s agents regarding the use application or suitability of the Product shall not be construed as an express warran...

Страница 5: ...ion 5 Door Retention Inspection 6 Door Operation Inspection 6 Photo Eye Inspection 7 QUARTERLY INSPECTION 7 Electrical Inspection 7 CONTROL PANEL ENCODER AND MOTOR WIRING 7 UPPER JUNCTION BOX 7 Mounti...

Страница 6: ...BLY ALIGNMENT AND ADJUSTMENT 19 PARTS LIST 22 PARTS ORDERING INFORMATION 22 How to Order Parts 22 Substitute Parts 22 Return of Parts 22 DOOR SERIAL NUMBER 22 RYTEC TECHNCIAL KNOWLEDGE CENTER 23 RYTEC...

Страница 7: ...EMBLY BOM 37 TURBO SLIDE DOOR SWIVEL HANGER ASSEMBLY 38 TURBO SLIDE DOOR SWIVEL HANGER ASSEMBLY BOM 38 TURBO SLIDE DOOR TROLLEY ASSEMBLY 39 TURBO SLIDE DOOR TROLLEY ASSEMBLY BOM 39 TURBO SLIDE STAY RO...

Страница 8: ......

Страница 9: ...d to alert the reader to potentially hazardous situations or situations where additional information to successfully perform the procedure is presented WARNING is used to indicate the potential for pe...

Страница 10: ...the door Left and right are determined when facing viewing the front side of the door This is the side that the door assembly is mounted on the same side the head assembly is on All views shown on thi...

Страница 11: ...tension the drive chain The door panel s are connected to the drive chain via the chain release mechanism and hang from trolleys The trolleys roll along tracks in the head assembly to move the door pa...

Страница 12: ...rd radio control etc the door will remain open until it is closed by a non automatic activator If the door was opened by an automatic activator floor loop motion detector etc the door will close autom...

Страница 13: ...nted to each Bi Parting panel leading edge and form a seal between the panels when the door is closed To adjust the door panel seals follow the procedures in the Adjustments section PLANNED MAINTENANC...

Страница 14: ...s remain in contact with the door retention system and seal properly IMPORTANT DO NOT continue to operate the door if it is not running properly This could further complicate any problem Refer to OPER...

Страница 15: ...The disconnect must be in the OFF position and properly locked and tagged before performing the following procedure 1 Inspect electrical connections to the power drive assembly and encoder assembly 2...

Страница 16: ...missing hardware as necessary See Figure 20 Figure 20 Door Retention Inspection 1 Check all mounting hardware associated with the stay roller door retention system Check that it is properly placed Im...

Страница 17: ...to the head assembly Tighten or replace any loose missing or damaged hardware Figure 23 Figure 24 IMPORTANT Excessive chain tension can result in accelerated chain wear Inadequate tension can cause th...

Страница 18: ...e door to the fully closed position Then remove power to the control panel by placing the fused disconnect in the OFF position The disconnect must be in the OFF position and properly locked and tagged...

Страница 19: ...spect the end seal around the perimeter of each panel The end seals must be securely adhered to the panels not cracked or damaged Repair as necessary See Figure 28 Figure 28 6 Inspect the floor sweep...

Страница 20: ...a petroleum based solvent to clean the rollers or the track they travel along otherwise damage to the rollers could result 1 Inspect the panels and seals for dirt and grime Clean as required using an...

Страница 21: ...return to service Chain Release Mechanism Inspection The Chain Release Mechanism Assembly allows door panel detachment reattachment to the drive chain When detached from the drive chain door panel s m...

Страница 22: ...his will vary with the door size environmental conditions etc The tensioner should have a gap between the housing and bottom of the banana chain glide See Figures 34 and 35 Figure 34 Figure 35 4 Once...

Страница 23: ...m of the trolley carriage and torqued to 15 Ft lbs Failure to do this will allow the trolley bolt to spin loosen which lowers the door and eventually causes the door to drag and excessive sweep seal w...

Страница 24: ...ers must be aligned See Figure 38 6 If any door seal adjustment is required on the top of the door loosen the screws securing the door panel to the swivel hanger plate at the top of the door opening T...

Страница 25: ...r opening face and head assembly The door panels must be level and aligned per DOOR PANEL ALIGNMENT AND ADJUSTMENT on page 14 and Top Head Door Bulb Seal Adjustment on page 16 DOOR PANEL FLOOR SWEEP S...

Страница 26: ...es are properly aligned Placing your hand in front of the receiver breaks the light path and should cause the yellow light to go out Removing your hand from the light path should cause the yellow ligh...

Страница 27: ...place and seal properly against the floor Make any necessary adjustments Figure 44 CHAIN RELEASE ASSEMBLY ALIGNMENT AND ADJUSTMENT The chain release assembly will occasionally need adjustment as the c...

Страница 28: ...attach the Manual Chain Release Cable around the 2 bolts on the Chain Release Assembly Bracket pivot arm as shown so it is taught Torque the bolts to approximately 4 ft lbs Test the Manual Chain Relea...

Страница 29: ...21 NOTES...

Страница 30: ...n of any parts unless they are accompanied by a Return Merchandise Authorization RMA form Before returning any parts you must first contact the Rytec Customer Support Department to obtain return autho...

Страница 31: ...k routinely ship the same day The account is strictly for the account holder All ship to bill to and ordering information is the responsibility of the account holder Currently over one hundred Rytec p...

Страница 32: ...PARTS LIST BI PARTING DOOR ASSEMBLY 24 BI PARTING DOOR ASSEMBLY Figure 48 1 2 3 4 6 7 8 9 10 Bi Parting Door 5...

Страница 33: ...7 Photo Eye Assembly Remote PE Receiver LH 6 1 0799368 Photo Eye Assembly Remote PE Emitter RH 7 1 P1091198 1A Bulb Seal Assembly Heated LH Drive Side P1091198 1B Bulb Seal Assembly Heated LH Non Driv...

Страница 34: ...PARTS LIST SINGLE SLIDE DOOR ASSEMBLY 26 SINGLE SLIDE DOOR ASSEMBLY Figure 49 1 2 3 4 6 5 8 7 9 10 Single Sliding Door...

Страница 35: ...or LH P1091170 0 Stay Roller Assembly Turbo Slide Shown 5 1 0799367 Photo Eye Assembly Remote PE Receiver LH 6 1 0799368 Photo Eye Assembly Remote PE Emitter RH 7 1 P1091198 2A Bulb Seal Assembly Heat...

Страница 36: ...TING DOOR HEAD ASSEMBLY 28 BI PARTING DOOR HEAD ASSEMBLY Figure 50 2 7 3 4 6 1 8 9 12 Bi Parting Door Head Assembly 5 10 11 13 16 Detail A Detail B Detail C See Detail A 17 15 18 See Detail C 14 16 Se...

Страница 37: ...150 0 Assy Door Swivel Hanger Turbo Slide 9 4 P1091160 0 Door Trolley Assembly Turbo Slide 10 1 P1091107 0 Single Slide Chain Tensioner Turbo Slide 11 2 P1091108 0 F71 R End Cap Turbo Slide 12 A R Con...

Страница 38: ...SLIDE DOOR HEAD ASSEMBLY 30 SINGLE SLIDE DOOR HEAD ASSEMBLY Figure 51 2 6 3 4 9 1 7 8 11 Single Slide Door Head Assembly 5 10 12 Detail A Detail B Detail C See Detail A 16 14 17 See Detail C 13 15 See...

Страница 39: ...Hanger Turbo Slide 8 2 P1091160 0 Door Trolley Assembly Turbo Slide 9 1 P1091107 0 Single Slide Chain Tensioner Turbo Slide 10 2 P1091108 0 F71 R End Cap Turbo Slide 11 A R Consult Factory 5 16 18 x C...

Страница 40: ...PARTS LIST BI PARTING DOOR PANEL ASSEMBLY 32 BI PARTING DOOR PANEL ASSEMBLY Figure 52 7 4 5 6 2 Bi Parting Door Panel Assembly 3 3 1...

Страница 41: ...bo Slide Constructed of items 3 5 6 7 3 1 P1091111 0 Bi Parting Door Panel Turbo Slide 4 1 P1091114 0 Assy Seal Bi Part Groove Section Turbo Slide 5 1 P1091115 0 Assy Seal Bi Part Tongue Section Turbo...

Страница 42: ...pens to Right Turbo Slide 1 1 P1091113 0 Door Panel 1 Way Turbo Slide 2 1 P1091196 0A Panel Bottom Seal 1 Way R17 Turbo Slide P1091196 0B Panel Bottom Seal 1 Way R25 Turbo Slide 3 A R P1091118 0 Manua...

Страница 43: ...wn 2 1 P1091121 0 Motor Mount Plate Turbo Slide 3 1 P1091122 0 Idler Assembly Turbo Slide 4 1 P1091123 0 Drive Sprocket Motor Turbo Slide 5 2 Consult Factory 5 16 18 x 1 25 Hex Bolt 6 2 P1091202 0 HSF...

Страница 44: ...ket Weldment Turbo Slide 2 1 P1091132 0 Pivot Arm Turbo Slide 3 1 P1091133 0 Door Bracket Turbo Slide 4 1 P1091134 0 Extension Spring Turbo Slide 5 1 P1091135 0 Cable Chain Release Turbo Slide 6 2 Con...

Страница 45: ...Drive Turbo Slide 1 1 P1091141 0 Spring Hanger Turbo Slide 2 1 P1091142 0 Idler Sprocket Turbo Slide 3 1 P1091143 0 Tensioner L Bracket Turbo Slide 4 1 Consult Factory 13 x 1 75 Long Round Head Squar...

Страница 46: ...BO SLIDE DOOR SWIVEL HANGER ASSEMBLY BOM ITEM QTY PART DESCRIPTION 1 P1091150 0 Assy Door Swivel Hanger 1 1 P1091151 0 Weldment Door Swivel Hanger Bracket Baseplate Turbo Slide 2 1 P1091152 0 Trolley...

Страница 47: ...DOOR TROLLEY ASSEMBLY BOM ITEM QTY PART DESCRIPTION 1 P1091160 0 Door Trolley Assembly Turbo Slide 1 1 P1091161 0 Trolley Carriage Plate 2 4 P1091163 0 72mm 82a Wheel ABEC 7 Bearings 3 2 P1091162 0 5...

Страница 48: ...TURBO SLIDE STAY ROLLER ASSEMBLY BOM ITEM QTY PART DESCRIPTION 1 P1091170 0 Stay Roller Assembly 1 1 P1091171 0 Stay Roller Base 2 1 P1091172 0 Stay Roller Wheel 3 1 Consult Factory 10 x 4 50 Long He...

Страница 49: ...091181 0 Weldment Swing Arm Base Turbo Slide 2 1 P1091182 0 Swing Arm Plate Turbo Slide 3 2 Consult Factory 7 8 Hex Double Female 4 3 P1091206 0 FHSCS 1 4 20 x 5 8 5 1 P1091203 0 Nut 1 4 20 Hex Flange...

Страница 50: ...l Assembly Side LH Shown RH is Opposite Hand P1091199 0 Bulb Seal Assembly Top 1 A R P1091239 OA Heat Tape Drive Side not shown P1091239 OB Heat Tape Non Drive Side not shown 2 1 REF Bulb Seal 1 Side...

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