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10 

PLANNED MAINTENANCE

—QUARTERLY INSPECTION 

3.  Inspect the door hanger trolley assemblies for 

any loose or missing hardware. Tighten or 
replace hardware as required. (See Figure 26) 

 

Figure 26 

 

Do  not  use  a  petroleum-based  solvent  or 
abrasive cleaner to clean the rollers or track 
they  travel  along,  otherwise,  damage/ 
premature wear to the rollers could result. 

4.  Clean all dirt and grit from the track using an all- 

purpose household cleaner and a clean, soft 
cloth. 
Also clean all dirt and grit from the surface and 
sides of each track roller to ensure they travel 
smoothly. There are four roller wheels on the 
trolley assembly at each end of each door panel.  

NOTE:  When cleaning the track and rollers, it may 

be necessary for you to reposition the door 
to gain access to the entire surface of the 
track and all sides of each roller.

 

5.  While manually moving the door back and forth 

along the track, observe the bearings as each 
roller travels along the track. The bearings 
should allow the rollers to travel smoothly and 
effortlessly without noise or binding. 

6.  If the trolley rollers are making noise or do not 

move freely, inspect each roller assembly after 
removing them from the head assembly. Be sure 
the snap rings securing the rollers are all in 
place. Verify that each wheel on the rollers are 
not cracked, worn, or damaged. Clean or replace 
roller assemblies as necessary.  

Lubrication  

1.  Move the door to the fully closed position. Then 

remove power to the control panel by placing the 
fused disconnect in the OFF position. 

 

The  disconnect  must  be  in  the  OFF  position  and 
properly locked and tagged before performing the 
following procedure.

  

2.  Lubricate the following items as required: 

a. 

Gearbox:

 The motor gearbox is filled with 

synthetic oil, which does not need to be 
changed but should be checked regularly for 
proper oil level. The level can be checked at 
the plug located on the lower section of the 
gearbox. 
 
Recommended oil for refill is as follows: 

  Mobil SHC 630 Synthetic Gear Oil 

  Fill the gearbox by removing the breather 

toward the top of the gearbox and add oil 
through the exposed hole. Add oil until it 
starts draining from the check plug hole. 
(See Figure 27)  

 

Figure 27 

b. 

Drive Chain:

 RYTEC recommends 

lubrication of the drive chain, drive chain gear, 
idler gear(s), and sprockets with high quality 
heavy lubricating chain oil every six months. 
RYTEC also recommends that the chain be 
visually inspected for wear and proper tension 
at the same interval.  

Electric Brake Inspection  

The motor brake assembly is designed to stop the 
door panel travel at the locations indicated in the limit 
inspection section. Check that the brake is operating 
properly. If the limits are set properly and the door 
drifts past the set limits 

or isn’t holding the door 

securely, etc., adjust the brake.  

If adjustment to the motor brake is necessary, see 
“MOTOR BRAKE ADJUSTMENT” on page 19. 

¾-10NC bolt 

¾-10NC 

lock nut 

¾-10NC drilled 

& tapped rod 

Snap Rings 

Remove Plug to 

Check Oil Level 

Remove Breather 

to Add Oil 

Содержание Turbo-Slide

Страница 1: ...ne 262 677 9046 Fax 262 677 2058 Rytec Website www rytecdoors com Rytec On line store www rytecparts com Rytec E mail helpdesk rytecdoors com Parts E mail parts rytecdoors com Revision AA 2017 09 13 R...

Страница 2: ......

Страница 3: ...their agents access to Buyer s premises for the purpose of repairing or replacing the Product or y return of the Product to the Seller f o b Seller s factory Original Buyer This Limited Warranty is ma...

Страница 4: ...all not be construed as an express warranty Any suggestions by the Seller or the Seller s agents regarding the use application or suitability of the Product shall not be construed as an express warran...

Страница 5: ...ion 5 Door Retention Inspection 6 Door Operation Inspection 6 Photo Eye Inspection 7 QUARTERLY INSPECTION 7 Electrical Inspection 7 CONTROL PANEL ENCODER AND MOTOR WIRING 7 UPPER JUNCTION BOX 7 Mounti...

Страница 6: ...BLY ALIGNMENT AND ADJUSTMENT 19 PARTS LIST 22 PARTS ORDERING INFORMATION 22 How to Order Parts 22 Substitute Parts 22 Return of Parts 22 DOOR SERIAL NUMBER 22 RYTEC TECHNCIAL KNOWLEDGE CENTER 23 RYTEC...

Страница 7: ...EMBLY BOM 37 TURBO SLIDE DOOR SWIVEL HANGER ASSEMBLY 38 TURBO SLIDE DOOR SWIVEL HANGER ASSEMBLY BOM 38 TURBO SLIDE DOOR TROLLEY ASSEMBLY 39 TURBO SLIDE DOOR TROLLEY ASSEMBLY BOM 39 TURBO SLIDE STAY RO...

Страница 8: ......

Страница 9: ...d to alert the reader to potentially hazardous situations or situations where additional information to successfully perform the procedure is presented WARNING is used to indicate the potential for pe...

Страница 10: ...the door Left and right are determined when facing viewing the front side of the door This is the side that the door assembly is mounted on the same side the head assembly is on All views shown on thi...

Страница 11: ...tension the drive chain The door panel s are connected to the drive chain via the chain release mechanism and hang from trolleys The trolleys roll along tracks in the head assembly to move the door pa...

Страница 12: ...rd radio control etc the door will remain open until it is closed by a non automatic activator If the door was opened by an automatic activator floor loop motion detector etc the door will close autom...

Страница 13: ...nted to each Bi Parting panel leading edge and form a seal between the panels when the door is closed To adjust the door panel seals follow the procedures in the Adjustments section PLANNED MAINTENANC...

Страница 14: ...s remain in contact with the door retention system and seal properly IMPORTANT DO NOT continue to operate the door if it is not running properly This could further complicate any problem Refer to OPER...

Страница 15: ...The disconnect must be in the OFF position and properly locked and tagged before performing the following procedure 1 Inspect electrical connections to the power drive assembly and encoder assembly 2...

Страница 16: ...missing hardware as necessary See Figure 20 Figure 20 Door Retention Inspection 1 Check all mounting hardware associated with the stay roller door retention system Check that it is properly placed Im...

Страница 17: ...to the head assembly Tighten or replace any loose missing or damaged hardware Figure 23 Figure 24 IMPORTANT Excessive chain tension can result in accelerated chain wear Inadequate tension can cause th...

Страница 18: ...e door to the fully closed position Then remove power to the control panel by placing the fused disconnect in the OFF position The disconnect must be in the OFF position and properly locked and tagged...

Страница 19: ...spect the end seal around the perimeter of each panel The end seals must be securely adhered to the panels not cracked or damaged Repair as necessary See Figure 28 Figure 28 6 Inspect the floor sweep...

Страница 20: ...a petroleum based solvent to clean the rollers or the track they travel along otherwise damage to the rollers could result 1 Inspect the panels and seals for dirt and grime Clean as required using an...

Страница 21: ...return to service Chain Release Mechanism Inspection The Chain Release Mechanism Assembly allows door panel detachment reattachment to the drive chain When detached from the drive chain door panel s m...

Страница 22: ...his will vary with the door size environmental conditions etc The tensioner should have a gap between the housing and bottom of the banana chain glide See Figures 34 and 35 Figure 34 Figure 35 4 Once...

Страница 23: ...m of the trolley carriage and torqued to 15 Ft lbs Failure to do this will allow the trolley bolt to spin loosen which lowers the door and eventually causes the door to drag and excessive sweep seal w...

Страница 24: ...ers must be aligned See Figure 38 6 If any door seal adjustment is required on the top of the door loosen the screws securing the door panel to the swivel hanger plate at the top of the door opening T...

Страница 25: ...r opening face and head assembly The door panels must be level and aligned per DOOR PANEL ALIGNMENT AND ADJUSTMENT on page 14 and Top Head Door Bulb Seal Adjustment on page 16 DOOR PANEL FLOOR SWEEP S...

Страница 26: ...es are properly aligned Placing your hand in front of the receiver breaks the light path and should cause the yellow light to go out Removing your hand from the light path should cause the yellow ligh...

Страница 27: ...place and seal properly against the floor Make any necessary adjustments Figure 44 CHAIN RELEASE ASSEMBLY ALIGNMENT AND ADJUSTMENT The chain release assembly will occasionally need adjustment as the c...

Страница 28: ...attach the Manual Chain Release Cable around the 2 bolts on the Chain Release Assembly Bracket pivot arm as shown so it is taught Torque the bolts to approximately 4 ft lbs Test the Manual Chain Relea...

Страница 29: ...21 NOTES...

Страница 30: ...n of any parts unless they are accompanied by a Return Merchandise Authorization RMA form Before returning any parts you must first contact the Rytec Customer Support Department to obtain return autho...

Страница 31: ...k routinely ship the same day The account is strictly for the account holder All ship to bill to and ordering information is the responsibility of the account holder Currently over one hundred Rytec p...

Страница 32: ...PARTS LIST BI PARTING DOOR ASSEMBLY 24 BI PARTING DOOR ASSEMBLY Figure 48 1 2 3 4 6 7 8 9 10 Bi Parting Door 5...

Страница 33: ...7 Photo Eye Assembly Remote PE Receiver LH 6 1 0799368 Photo Eye Assembly Remote PE Emitter RH 7 1 P1091198 1A Bulb Seal Assembly Heated LH Drive Side P1091198 1B Bulb Seal Assembly Heated LH Non Driv...

Страница 34: ...PARTS LIST SINGLE SLIDE DOOR ASSEMBLY 26 SINGLE SLIDE DOOR ASSEMBLY Figure 49 1 2 3 4 6 5 8 7 9 10 Single Sliding Door...

Страница 35: ...or LH P1091170 0 Stay Roller Assembly Turbo Slide Shown 5 1 0799367 Photo Eye Assembly Remote PE Receiver LH 6 1 0799368 Photo Eye Assembly Remote PE Emitter RH 7 1 P1091198 2A Bulb Seal Assembly Heat...

Страница 36: ...TING DOOR HEAD ASSEMBLY 28 BI PARTING DOOR HEAD ASSEMBLY Figure 50 2 7 3 4 6 1 8 9 12 Bi Parting Door Head Assembly 5 10 11 13 16 Detail A Detail B Detail C See Detail A 17 15 18 See Detail C 14 16 Se...

Страница 37: ...150 0 Assy Door Swivel Hanger Turbo Slide 9 4 P1091160 0 Door Trolley Assembly Turbo Slide 10 1 P1091107 0 Single Slide Chain Tensioner Turbo Slide 11 2 P1091108 0 F71 R End Cap Turbo Slide 12 A R Con...

Страница 38: ...SLIDE DOOR HEAD ASSEMBLY 30 SINGLE SLIDE DOOR HEAD ASSEMBLY Figure 51 2 6 3 4 9 1 7 8 11 Single Slide Door Head Assembly 5 10 12 Detail A Detail B Detail C See Detail A 16 14 17 See Detail C 13 15 See...

Страница 39: ...Hanger Turbo Slide 8 2 P1091160 0 Door Trolley Assembly Turbo Slide 9 1 P1091107 0 Single Slide Chain Tensioner Turbo Slide 10 2 P1091108 0 F71 R End Cap Turbo Slide 11 A R Consult Factory 5 16 18 x C...

Страница 40: ...PARTS LIST BI PARTING DOOR PANEL ASSEMBLY 32 BI PARTING DOOR PANEL ASSEMBLY Figure 52 7 4 5 6 2 Bi Parting Door Panel Assembly 3 3 1...

Страница 41: ...bo Slide Constructed of items 3 5 6 7 3 1 P1091111 0 Bi Parting Door Panel Turbo Slide 4 1 P1091114 0 Assy Seal Bi Part Groove Section Turbo Slide 5 1 P1091115 0 Assy Seal Bi Part Tongue Section Turbo...

Страница 42: ...pens to Right Turbo Slide 1 1 P1091113 0 Door Panel 1 Way Turbo Slide 2 1 P1091196 0A Panel Bottom Seal 1 Way R17 Turbo Slide P1091196 0B Panel Bottom Seal 1 Way R25 Turbo Slide 3 A R P1091118 0 Manua...

Страница 43: ...wn 2 1 P1091121 0 Motor Mount Plate Turbo Slide 3 1 P1091122 0 Idler Assembly Turbo Slide 4 1 P1091123 0 Drive Sprocket Motor Turbo Slide 5 2 Consult Factory 5 16 18 x 1 25 Hex Bolt 6 2 P1091202 0 HSF...

Страница 44: ...ket Weldment Turbo Slide 2 1 P1091132 0 Pivot Arm Turbo Slide 3 1 P1091133 0 Door Bracket Turbo Slide 4 1 P1091134 0 Extension Spring Turbo Slide 5 1 P1091135 0 Cable Chain Release Turbo Slide 6 2 Con...

Страница 45: ...Drive Turbo Slide 1 1 P1091141 0 Spring Hanger Turbo Slide 2 1 P1091142 0 Idler Sprocket Turbo Slide 3 1 P1091143 0 Tensioner L Bracket Turbo Slide 4 1 Consult Factory 13 x 1 75 Long Round Head Squar...

Страница 46: ...BO SLIDE DOOR SWIVEL HANGER ASSEMBLY BOM ITEM QTY PART DESCRIPTION 1 P1091150 0 Assy Door Swivel Hanger 1 1 P1091151 0 Weldment Door Swivel Hanger Bracket Baseplate Turbo Slide 2 1 P1091152 0 Trolley...

Страница 47: ...DOOR TROLLEY ASSEMBLY BOM ITEM QTY PART DESCRIPTION 1 P1091160 0 Door Trolley Assembly Turbo Slide 1 1 P1091161 0 Trolley Carriage Plate 2 4 P1091163 0 72mm 82a Wheel ABEC 7 Bearings 3 2 P1091162 0 5...

Страница 48: ...TURBO SLIDE STAY ROLLER ASSEMBLY BOM ITEM QTY PART DESCRIPTION 1 P1091170 0 Stay Roller Assembly 1 1 P1091171 0 Stay Roller Base 2 1 P1091172 0 Stay Roller Wheel 3 1 Consult Factory 10 x 4 50 Long He...

Страница 49: ...091181 0 Weldment Swing Arm Base Turbo Slide 2 1 P1091182 0 Swing Arm Plate Turbo Slide 3 2 Consult Factory 7 8 Hex Double Female 4 3 P1091206 0 FHSCS 1 4 20 x 5 8 5 1 P1091203 0 Nut 1 4 20 Hex Flange...

Страница 50: ...l Assembly Side LH Shown RH is Opposite Hand P1091199 0 Bulb Seal Assembly Top 1 A R P1091239 OA Heat Tape Drive Side not shown P1091239 OB Heat Tape Non Drive Side not shown 2 1 REF Bulb Seal 1 Side...

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