10
PLANNED MAINTENANCE
—QUARTERLY INSPECTION
3. Inspect the door hanger trolley assemblies for
any loose or missing hardware. Tighten or
replace hardware as required. (See Figure 26)
Figure 26
Do not use a petroleum-based solvent or
abrasive cleaner to clean the rollers or track
they travel along, otherwise, damage/
premature wear to the rollers could result.
4. Clean all dirt and grit from the track using an all-
purpose household cleaner and a clean, soft
cloth.
Also clean all dirt and grit from the surface and
sides of each track roller to ensure they travel
smoothly. There are four roller wheels on the
trolley assembly at each end of each door panel.
NOTE: When cleaning the track and rollers, it may
be necessary for you to reposition the door
to gain access to the entire surface of the
track and all sides of each roller.
5. While manually moving the door back and forth
along the track, observe the bearings as each
roller travels along the track. The bearings
should allow the rollers to travel smoothly and
effortlessly without noise or binding.
6. If the trolley rollers are making noise or do not
move freely, inspect each roller assembly after
removing them from the head assembly. Be sure
the snap rings securing the rollers are all in
place. Verify that each wheel on the rollers are
not cracked, worn, or damaged. Clean or replace
roller assemblies as necessary.
Lubrication
1. Move the door to the fully closed position. Then
remove power to the control panel by placing the
fused disconnect in the OFF position.
The disconnect must be in the OFF position and
properly locked and tagged before performing the
following procedure.
2. Lubricate the following items as required:
a.
Gearbox:
The motor gearbox is filled with
synthetic oil, which does not need to be
changed but should be checked regularly for
proper oil level. The level can be checked at
the plug located on the lower section of the
gearbox.
Recommended oil for refill is as follows:
Mobil SHC 630 Synthetic Gear Oil
Fill the gearbox by removing the breather
toward the top of the gearbox and add oil
through the exposed hole. Add oil until it
starts draining from the check plug hole.
(See Figure 27)
Figure 27
b.
Drive Chain:
RYTEC recommends
lubrication of the drive chain, drive chain gear,
idler gear(s), and sprockets with high quality
heavy lubricating chain oil every six months.
RYTEC also recommends that the chain be
visually inspected for wear and proper tension
at the same interval.
Electric Brake Inspection
The motor brake assembly is designed to stop the
door panel travel at the locations indicated in the limit
inspection section. Check that the brake is operating
properly. If the limits are set properly and the door
drifts past the set limits
or isn’t holding the door
securely, etc., adjust the brake.
If adjustment to the motor brake is necessary, see
“MOTOR BRAKE ADJUSTMENT” on page 19.
¾-10NC bolt
¾-10NC
lock nut
¾-10NC drilled
& tapped rod
Snap Rings
Remove Plug to
Check Oil Level
Remove Breather
to Add Oil
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