SECTION 8 — MAINTENANCE AND INSPECTION
SSC-500 Hydraulic Press Solid-State Control
Rockford Systems, LLC
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Call: 1-800-922-7533
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This control system can never cure nor overcome a misadjusted, worn, broken or malfunctioning part or mechanical failure. Inspect all parts for
adjustment, excessive wear, looseness or breakage. Do not operate this machine until all parts are adjusted, repaired or replaced.
Visual inspections and examinations of the entire machine must be made at least once per shift by qualified personnel.
Machines must always be inspected and tested on a weekly basis to determine the condition of the mechanical, hydraulic, and electrical system.
Necessary maintenance and repair must be done before the machine is operated again, and the employer must maintain records of both the
inspections and the maintenance work performed.
After any maintenance, always operate the machine numerous times in all modes before allowing the operator
to start production. Always make sure all point-of-operation safeguarding is in place, adjusted and operating
properly for the job and the operator.
ANSI Regulations for Inspections
ANSI B11.2 - 1995 Inspection and Maintenance
7.3
The employer shall have the responsibility to establish and follow a systematic program of periodic and regular inspection of production systems
utilizing presses to ensure that all their parts, auxiliary equipment, and safeguarding are in safe operating condition and adjustment.
E7.3
The employer should consider the manufacturer’s instructions and recommendations in determining maintenance programs.
The employer should determine the period between inspections based on their use and the manufacturer’s recommendations.
ANSI Regulations for Operator Training
ANSI B11.2 - 1995 Instructions to Operators
10.2
The employer shall instruct operators in the proper care and use of the press production system.
E10.2
The instructions should include but not be limited to:
1. A description of the assigned task;
2. The function of controls to be encountered in performing the assigned task;
3. The hazards associated with the assigned task;
4. The designated method of feeding;
5. The designated method of safeguarding;
6. The methods of function-testing or otherwise assuring the proper function of safeguarding means.
Operators should be instructed to report inconsistent or unpredictable performance of the press production system.
Electrical Controls
Switch the main power disconnect to the “Off” position and lockout before inspecting or maintaining electrical controls. Make a periodic inspection of
the control box and electrical machine components for loose or broken wires. Relays and switches must be examined for burned or worn contacts.
Look for loose or broken conduit and cable fittings. The control box and other components must be kept closed and locked. Keys must be removed
to prevent someone from opening and tampering with the control box, and to prevent exposure to the dirt, chips and oil present in most plants.
