Rockford Systems, LLC
2
Call: 1-800-922-7533
TABLE OF CONTENTS
SSC-500 Hydraulic Press Solid-State Control
SECTION 1—IN GENERAL ..................................................3 - 9
SE CTION 2—INTRODUCTION .........................................10 - 14
SE CTION 3—INSTALLATION OF SSC-500 CONTROL SYSTEM
COMPONENTS ............................................................14 - 24
Literature Packetr ......................................................14 - 15
Control Box ...............................................................15 - 18
P alm Button Assembly ...............................................18 - 20
Foot Switch (Optional) ........................................................20
Supervisory Control Station ................................................21
Presence Sensing Device ...................................................21
Main Power Disconnect Switch ..........................................22
Motor Starter ....................................................................22
Custom or Special Control Box ...........................................22
Flywheel and Gear Covers ..................................................22
Collateral Equipment ..........................................................22
Point-of-Operation Safeguards ...........................................22
Other Installation Considerations .................................23 - 24
SECTION 4—PROGRAMMING ........................................24 - 33
Setup of Control System .......................................................24
Initial Setup Procedure ........................................................24
Programming Overview .........................................................25
Clear Stroke ......................................................................26
Clear Batch .......................................................................27
Batch Preset .....................................................................27
Bottom Dwell ....................................................................28
Decompress Timerl ...........................................................28
Anti-tiedown ms ................................................................29
Single Return Mode ...........................................................28
Asing tmr sec ....................................................................29
PSDI Timer........................................................................30
Asing Mode.......................................................................30
Asing Timer ......................................................................31
User Inputs ...............................................................31 - 32
Options edit ......................................................................33
SECTION 5—PSDI ....................................................................34
SECTION 6—OPERATING CONSIDERATIONS ..............................35
SECTION 7—FAULT MESSAGES ....................................36 - 37
SECTION 8—MAINTENANCE & INSPECTION ..................... 38 - 39
SECTION 9—METHODS OF SAFEGUARDING ......................40 - 41
© 2019 Rockford Systems, LLC All rights reserved. Not to be reproduced in whole or in part without written permission. Litho in U.S.A.
SE CTION 10—LAYOUT SKETCH ...............................................42
SE CTION 11—RETURN AUTHORIZATION FORM ......................43
SE CTION 12—ORDER FORM ....................................................44
FIGURES, PHOTOS, AND TABLES
Figure 2.1
Block Diagram ........................................................12
Figure 4.1
Initial Setup Procedure Flowchart .............................24
Figure 4.2
Initial Information on Display ....................................24
Figure 4.3
Main Program Menu Flowchart ................................25
Figure 4.4
Clear Stroke Flowchart ............................................26
Figure 4.5
Clear Batch Flowchart .............................................26
Figure 4.6
Batch Preset Flowchart ............................................27
Figure 4.7
Bottom Dwell Flowchart ...........................................27
Figure 4.8
Anti-tiedown Flowchart ............................................28
Figure 4.9
Asingle Mode Flowchart ..........................................28
Figure 4.10
Asingle Tmr Flowchart ...........................................29
Figure 4.11
User Input Fault Messages Chart ............................29
Figure 4.12
Input # 1 - 4 Flowchart .........................................30
Figure 4.10
Speed Change Flowchart .......................................31
Photo 1.1
Inside view of Control box ...........................................8
Photo 1.2
Control box with danger labels ....................................9
Photo 3.1
Standard control box with keypad/display .....................15
Photo 3.2
Inside view of standard control box ...........................15
Photo 3.3
Top view of control module with cover.......................16
Photo 3.4
Top view of control module without cover ....................16
Photo 3.5
Operator interface keypad .........................................17
Photo 3.6
Back side of keypad/display ......................................18
Photo 3.7
Palm button assembly ..............................................18
Photo 3.8
Red emergency stop palm button ..............................19
Photo 3.9
Yellow emergency return inch up ..............................20
Photo 3.10
Prior-action pushbutton stations ..............................20
Photo 3.11
Foot switch ............................................................20
Photo 3.12
Supervisory control station ......................................21
Photo 7.1
Main EPROM ...........................................................36
Table 3.1
Depth Penetration Factor ..........................................21
Table 4.1
Quick Reference Table ..............................................25
Table 6.1
Fatal Fault Messages .......................................33 - 34
Table 6.2
General Fault Messages ...........................................34
