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Page 10

3.3 Standard delivery

The following parts are included in the delivery:

•

automatic Crockmeter with touchscreen

•

tool holder

•

reversible, double sided glass plate: printing blanket and glass surface

•

4 rubber feet

•

spirit level

•

power cable

•

3 mm and 2,5 mm Allen key

•

certificate of manufacturer

•

instruction manual

3.4 Options for crockmeter tests

Friction finger set A acc. to DIN 55654
1 friction finger holder
1 friction finger A
(22 mm x 22 mm / 0.87” x 0.87”)
1 set rubbing cloth clamp
1 set of 2 pieces elastic strap
10 pieces felt insert

Friction

finger set B with Ø 16 mm (0.63”)

for tests according to:

DIN 55654

AATCC test method 8

EN DIN 13523-11

EN ISO 105-X12

Volkswagen PV 3906

based on ASTM F1319

1 friction finger holder
1 friction finger B with Ø 16 mm

(0.63“)

1 rubbing cloth clamping ring

Friction finger set C
for tests according to:

DIN 55654

BMW AA-0134

1 friction finger holder
1 friction finger C
1 set rubbing cloth clamp
1 set of 2 pieces elastic strap

Содержание ZAA 2600.C

Страница 1: ...Proceq ZAA 2600 C Automatic Crockmeter Instruction Manual...

Страница 2: ......

Страница 3: ...mbly and starting up 15 5 1 Assembly 15 5 2 Startup 16 5 3 Shutdown 16 5 4 Disassembly for transport 17 6 Crockmeter tests 18 6 1 Preparation 18 6 2 Mounting the friction finger sets 18 6 2 1 Mounting...

Страница 4: ...lecting a layout 37 8 4 2 Editing the selected layout 37 8 4 3 View and edit all layouts 37 8 5 Motor settings 38 8 5 1 Manual speed 38 8 5 2 Speed mode 38 8 5 3 Acceleration mode 38 8 6 Reset 39 8 7...

Страница 5: ...us product development All changes resulting from technical progress modified construction or similar are reserved without obligation for Proceq SA to update Some of the images shown in this instructi...

Страница 6: ...he same time Fast change of the friction finger sets Storage of various crockmeter profile settings such as stroke length and number of cycles Up to 4 5 kg 9 92 lbs can be loaded Easy to use Compact d...

Страница 7: ...facturer The Proceq ZAA 2600 Automatic Crockmeter is constructed in accordance with the state of the art and is safe to operate However there is always risk when the instrument is handled improperly o...

Страница 8: ...A or your authorized Proceq agent failure to comply voids warranty Proceq SA refuses all warranty and liability claims for damages caused by usage of the Proceq ZAA 2600 in combination with non origin...

Страница 9: ...icial checking of the goods has to be done within the time limit set by the carrier which is normally 7 days However the period could vary depending on the courier Hence it is recommended to check the...

Страница 10: ...55654 1 friction finger holder 1 friction finger A 22 mm x 22 mm 0 87 x 0 87 1 set rubbing cloth clamp 1 set of 2 pieces elastic strap 10 pieces felt insert Friction finger set B with 16 mm 0 63 for t...

Страница 11: ...2 N The test weight is only achieved with a Proceq friction finger set Weight 50 g Weight 100 g Weight 500 g Felt cloth Cotton rubbing cloth acc to ASTM F1319 and ISO 105 F09 A guideline for selecting...

Страница 12: ...with rubber wheels ZST 2095 Mar Resistance Tester Adapter for scratch and mar resistance tests Holder for ZHT 2093 and ZST 2095 3 6 Options for Proceq ZAA 2600 C Modification set Application Modifica...

Страница 13: ...Page 13 4 Device overview 12 13 14 4 1 5 2 11 3 16 9 10 17 7 6 15 8 18...

Страница 14: ...ustment for tool holder 7 Friction finger set 8 Levelling feet 9 Power button 10 Emergency stop button 11 Touchscreen 12 Power supply 100 V 240 V 50 Hz 60 Hz 13 Delay action fuse 0 8 A 250 V 14 Main s...

Страница 15: ...another application Check if the four rubber feet are mounted Place the glass plate 3 with the required side facing up in the unit Remove the start stop 1 and the end stop 2 Loosen the fixing screws o...

Страница 16: ...It is recommended to hold and carry the Proceq ZAA 2600 on both sides of the housing Always remove the glass plate before lifting or tilting the device 5 2 Startup Connect the device to a power socke...

Страница 17: ...start stop 1 and the end stop 2 Loosen the fixing screws of the side panels 16 and remove the side panels 15 Remove the tool holder bridge 4 and the tool holder side parts 5 Remount the side panels 1...

Страница 18: ...same time depending on the friction material the sample surface the speed and the test load The highest possible test load is depending on the friction material the sample surface and the speed 6 2 M...

Страница 19: ...cloth smoothly 4 Slide on the weight and screw it in place If your friction finger set does not look like picture 3 meaning one corner of the rubbing cloth circled in red does not face the holder scre...

Страница 20: ...will only be reached if the knurled nut is mounted To avoid ejection of weights accidentally falling down they have to be screwed to the holder 2 Slide on the weight and screw it in place 1 Compress...

Страница 21: ...he rubbing cloth smoothly 4 Slide on the weight and screw it in place If your friction finger set does not look like picture 3 meaning one corner of the rubbing cloth circled in red does not face the...

Страница 22: ...solid even surface Level the apparatus using the included spirit level To do so place the spirit level on the sample tray and adjust the levelling feet 8 until the Proceq ZAA 2600 is levelled perfectl...

Страница 23: ...ke sure that the tool holder bridge 4 is mounted horizontally It must not be tilted Fix the friction finger set onto the tool holder bridge 4 and fasten it with the screw The holder has to bear on the...

Страница 24: ...ter 8 1 8 Setting the stroke length on page 33 Set the right stroke length The testing head has to remain on the sample over the whole stroke length Check the correct fit of the friction finger set be...

Страница 25: ...ons for scratch and mar resistance tests on page 12 7 2 Mounting the scratching and mar resistance sets The assembly and operation of ZHT 2093 and ZST 2095 are identical For further information on ope...

Страница 26: ...the adapter Screw the head onto the grip and fasten it Turn the head clockwise until the wheels point in the direction of movement in relation to the grip 7 3 Carry out scratch and mar resistance test...

Страница 27: ...l To do so place the spirit level on the sample tray and adjust the levelling feet 8 until the Proceq ZAA 2600 is levelled perfectly The glass plate must be firmly in place Place the sample For very t...

Страница 28: ...f the tool holder bridge 4 with its height adjustment 6 The scratching tool has to bear on the wheels and must not be at the telescopic stop Make sure that the tool holder bridge 4 is mounted horizont...

Страница 29: ...ontally The holder has to be vertical when fixing it If necessary adjust the position of the scratching set above the sample by lifting the adapter and moving it on the tool holder bridge 4 Press the...

Страница 30: ...The testing head has to remain on the sample over the whole stroke length Check the correct fit of the scratching set before starting the procedure Do not lean over the unit during operation in order...

Страница 31: ...1 1 Manual moving The tool holder 18 can be moved using the Manual forward and Manual back buttons If one of these buttons is pressed the tool holder 18 starts to move slowly If the button is held fo...

Страница 32: ...8 Go to the menu on the touchscreen Choose setup and set the machine mode to Crock Scrub 8 1 4 Scratch and mar resistance tests The scratching procedure starts when tapping the symbol Applicator in mo...

Страница 33: ...can also be changed by using the and buttons The preset stroke length will automatically be saved in the currently selected layout 8 1 9 Position The Position field shows the current position of the t...

Страница 34: ...deactivated by tapping the lock button If the button is in the armed setting all functions are active If the button is in the locked setting the functions Crock Manual forward and Manual back are loc...

Страница 35: ...of length mm cm inch Speed unit mm s cm s inch s Enable sound Sound volume Device name Device serial number Software version Meter counter Device version Microstep Parameter Acceleration Parameter Mo...

Страница 36: ...ode Acceleration mode Unit of length mm cm inch Speed unit mm s cm s inch s Enable sound Sound volume Device name Device serial number Software version Meter counter Device version Microstep Parameter...

Страница 37: ...oose Selected layout in the menu The parameters Name Speed and Length can be adjusted by tapping the values entering the desired adjustment and confirming it with OK Return to the main screen by tappi...

Страница 38: ...required otherwise it is recommended to use the Normal speed mode for the procedures 8 5 3 Acceleration mode There are three different acceleration modes Normal The normal mode is appropriate for mos...

Страница 39: ...ring a procedure the resistance is probably too high A possible solution could be to increase the acceleration mode Select Setup and Motor Settings then Acceleration mode and tap Elevated in the menu...

Страница 40: ...d or the stroke length has to be reduced Alternatively the acceleration mode or speed mode of the motor can be adjusted too For this see chapter 8 5 Motor settings on page 38 8 7 4 The motor is overhe...

Страница 41: ...h OK 8 7 6 Emergency stop function Pressing the Emergency Stop button 10 immediately stops the motor The power supply of the motor is interrupted so that the tool holder 18 can be moved by hand The to...

Страница 42: ...s unplug the power cable before assembling and or converting the unit Push the start stop 1 and the end stop 2 to the centre of the device and remove them afterwards Loosen the fixing screws of the si...

Страница 43: ...le before assembling and or converting the unit Check that the four rubber feet are mounted Place the glass plate 3 in the unit with the required side facing up Remove the start stop 1 and the end sto...

Страница 44: ...start stop 1 and the end stop 2 Move the start stop 1 backwards and the end stop 2 forward as far as possible Fasten their screws To protect persons and the apparatus proper care must be taken when l...

Страница 45: ...claims are void 12 2 Cleaning In order to ensure a perfect function the Proceq ZAA 2600 should be kept as clean as possible Remove eventual stains caused by friction media coating materials or adhesiv...

Страница 46: ...components could be impaired For lubricating proceed as follows Remove the glass plate 3 see chapter 11 Turning the glass plate on page 45 Loosen the fixing screws of the side panels 16 and remove th...

Страница 47: ...microfuse 14 only by an equivalent fuse of the same type with the same specification Observe that the inscription at the connection caps of the fuse corresponds to one of the following designations T...

Страница 48: ...Width of the testing lanes 300 mm 11 81 Max dimensions sample plate 550 x 300 x 72 mm 21 65 x 11 81 x 2 83 Power supply 115 VAC 230 VAC 10 50 Hz 60 Hz Power consumption 108 W Fuse power supply 0 8A 2...

Страница 49: ...Page 49 General Excess voltage category II Degree of soiling 2 Protection class 1 Altitude up to 2 000 m above sea level For indoor use only...

Страница 50: ...e 9 Device Delivery 9 Description 6 Overview 13 Standard delivery 10 Startup 16 Switching off 16 Turning on 16 Disassembly for transport 17 E Emergency stop function 41 End switch 39 Exclusion of liab...

Страница 51: ...Reset 39 Double stroke counter 39 S Safety information 6 Scratch and mar resistance tests 25 32 Carry out 27 Preparation 25 Select layout 32 Setting Cycle speed 33 Stroke length 33 Shipment 9 Shutdow...

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