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3

INSTALLATION:

1. Follow the instructions provided, do not 

alter its design in any way.

2. Place the equipment on level ground, not 

less than 6' (1.8m) from any structure 
or obstruction such as a fence, garage, 
house, overhanging branches, laundry 
lines or electrical wires. If the area 
where you will be installing your play-
set is not level, you must make it level.

3. Playsets must be anchored to the 

ground. Follow the anchoring instruc-
tions provided with your building kit. If 
soil conditions permit anchors to be 
pulled out easily, such as in sandy soil 
conditions, cementing is required.

4. Tighten all bolts securely to the intended 

member then cut off all protruding 
threaded ends of bolts with a hack saw 

flush to the end of the nut 

and 

remove sharp edges with a metal file.

WARNING: 

Children must not use the

playset until properly installed and proper
shock-absorbing surfacing material is in place.

OPERATION:

Observing and 

following statements and  warnings
reduces the likelihood of serious or
fatal injury.

1. On-site adult supervision is recommended

for children of all ages.

2. Only one child, for each single planned

seat or single planned activity should 
be allowed on this set at one time, with 
a maximum weight of 

105 pounds

for 

each child

.

WARNING:

You must teach children the

following:
A.

Not

to walk close to, in front of, behind, 

or between moving items.

B.

Not

to twist swing chains or ropes or loop

them over the top support bar since this may
reduce the strength of the chain or rope.

C.

Avoid

swinging empty seats.

D.

To Sit

in the center of the swings with 

their full weight on the seats.

E.

Not

to use the equipment in a manner 

other than intended.

F.

Not

to get off equipment while it is in motion.

G.

Not

to climb when equipment is wet.

H.

Not

to attach items to the playground 

equipment that are not specifically 
designed for use with the equipment 
such as, but not limited to, jump 
ropes, clothesline, pet leashes, cables 
and chain as they may cause a 
strangulation hazard.

I.

Remove

bike or other sports helmet 

before playing on the playground 
equipment.

3. Verify that suspended climbing ropes 

are secured at both ends and that they 
cannot be looped back on themselves.

4.  Dress children appropriately and do not 

allow them to wear inappropriate items,
such as but not limited to, loose fitting 
clothing, hood and neck draw strings,  
scarves, cord-connected items, capes,
and ponchos.  These items can cause
death by strangulation. Provide well- 
fitting and full enclosure footwear.   
Examples of inappropriate footwear 
are clogs, flip flops, and sandals. 

5. Verify that all suspended swinging 

components have at least 8" clear-
ance between the lowest point of 
component and top of shock-absorbing 
surfacing material.

WARNING:

Lawn swings are designed for

use by children two years of age and older.
Use by children under the age of two can
result in entrapment between the seat and
backrest. 

NEVER

place children in a rear-

ward facing position or with legs between
the seat and backrest because the child’s
body may pass through the opening
causing entrapment of the child’s head. 

DISPOSAL:

When the playset is to be retired from
service, disassemble and dispose of in
such a way that no unreasonable haz-
ards will exist. Follow your local disposal
requirements.

At the beginning of play season:

Date: ___________

n

Tighten all hardware.

n

Lubricate all metallic moving parts per 
manufacturer’s instructions.

n

Check all protective coverings on bolts, pipes, edges, 
and corners. Replace if they are loose, cracked, or missing.

n

Check all moving parts including swing seats, ropes, 
cables, and chains for wear, rust, or other 
deterioration. Replace as needed.

n

Check metal parts for rust. If found, sand and repaint 
using a nonlead-based paint meeting the 
requirements of 16 CRF 1303.

n

Check all wood members for deterioration and 
splinters. Sand down splinters and replace 
deteriorating wood members.

n

Reinstall any plastic parts, such as swing seats or 
any other items that were removed for the cold season.

n

Rake and check depth of loose fill protective 
surfacing materials to prevent compaction and to 
maintain appropriate depth. Replace as necessary.

Twice a month during play season:

Date: _________

n

Tighten all hardware.

n

Check all protective coverings on bolts, pipes, edges, 
and corners. Replace if they are loose, cracked, or missing.

n

Rake and check depth of loose fill protective 
surfacing materials to prevent compaction and to 
maintain appropriate depth. Replace as necessary.

Once a month during play season:

Date: _________

n

Lubricate all metallic moving parts per 
manufacturer’s instructions.

n

Check all moving parts including swing seats, ropes, 
cables, and chains for wear, rust, or other 
deterioration. Replace as needed.

At the end of each play season or when the 
temperature drops below 0º F:

Date: _________

n

Remove plastic swing seats and other items as specified
by the manufacturer and take indoors or do not use.

n

Rake and check depth of loose fill protective 
surfacing materials to prevent compaction and to 
maintain appropriate depth. Replace as necessary.

SAFETY

ANNUAL MAINTENANCE CHECKLIST

(Copy this section as needed and maintain for your records or visit www.playstarinc.com/maintenance)

Owner shall be responsible for maintaining the legibility of any warning labels.

If any of these conditions exist, call 1-888-752-9782 for ordering information.

Clean plastic components with warm water and a mild detergent such as dish soap.

Содержание VARSITY BRONZE

Страница 1: ...ly Instructions PS 7668 PS 7946 PS 8876 PS 7676 PS 7958 Featured Components purchase separately Featured Components purchase separately Featured Components purchase separately Featured Components purchase separately PS 8813 PS 7676 PS 7946 PS 8814 PS 8814 PS 8814 PS 7668 PS 7766 PS 8870 PS 7958 PS 8876 PS 8850 PS 7668 PS 7690 PS 8870 ...

Страница 2: ...g will also compact displace and settle and should be periodically refilled to maintain at least a 9 inch depth Use containment such as digging out around the perimeter and or lining the perimeter with landscape edging Don t forget to account for water drainage Check and maintain the depth of the loose fill surfacing material To maintain the right amount of loose fill materials mark the correct le...

Страница 3: ...r ance between the lowest point of component and top of shock absorbing surfacing material WARNING Lawn swings are designed for use by children two years of age and older Use by children under the age of two can result in entrapment between the seat and backrest NEVER place children in a rear ward facing position or with legs between the seat and backrest because the child s body may pass through ...

Страница 4: ...ors 7 Climbing Rocks 4 Discovery Telescope 1 Swing Hangers 4 Drill Template 1 Sturdy Frame Brkts Left hand 1 Right hand 2 Swing Seat 1 Quick Link Connectors 4 Gym Rings 2 Corner Brackets 12 Climbing Rope 1 2 Gym Ring Chains 2 Tarp Awning 1 Tarp Roof 1 x 4 hex bolt 1 x 3 hex bolts 27 x 3 lag screws 4 8 x 2 deck screws 275 8 x 1 deck screws 226 x 1 lag screws 9 x 2 hex bolts 15 x hex bolts 4 lock nu...

Страница 5: ...er is a natural product Imperfections such as sur face cracks knots and minor bowing are normal This will not affect the performance of your playset Thinner boards have a tendency to bow more than thicker boards However all minor bowing can be straightened when attaching the boards during the assembly process Note The 2 x 6 boards require some basic drilling that is best completed at each step of ...

Страница 6: ...n your completed playset BOARDS INCLUDED Note These boards require some basic drilling that is best completed at each step of assembly Follow assembly instructions and the guide on How to Use the Drill Template which is included in this kit found on pages 7 and 8 12 2 x 4 x 31 1 2 x 4 x 35 8 2 x 4 x 38 2 2 x 4 x 75 10 2 x 4 x 88 14 2 x 4 x 46 4 2 x 4 x 13 1 2 x 4 x 18 5 2 x 4 x 24 1 2 x 4 x 28 ...

Страница 7: ...th one edge only which will allow you to slide the template anywhere along the board PLEASE NOTE Letters represent pattern not position The rigid version of the template like the one shown here can be found inside one of the hardware boxes Actual Size Template TEMPLATE FOR DRILL HOLES Set the drill bit depth in the drill bit countersink tool to the thickness of the board Fig 1 Drill locations as m...

Страница 8: ... represent pattern not position Patterns can be created anywhere along the board by turning the template over arrow side up and sliding it to the desired position Use the shaded holes for that pattern D E 1 x 4 or 2 x 4 2 x 4 2 x 4 or 2 x 6 G 2 x 4 F G J and D E ...

Страница 9: ...d drill through the small holes 1 deep into the boards 2 Attach the bracket with 8 x 1 deck screws 3 Again use the bracket as a drill guide Use a drill bit and drill through the large holes completely through the boards 4 Secure the bracket with hex bolts washers and lock nuts as shown Note You will use different length bolts to secure the corner brackets If you drilled through one board you will ...

Страница 10: ...2 8 x 2 deck screws On a flat work surface lay out two 2 x 4 x 75 boards 38 apart Measure and mark both boards at dimensions shown Attach three 2 x 4 x 38 boards as shown Make sure the assembly remains square while securing with 8 x 2 deck screws Attach four 2 x 4 x 38 boards as shown Make sure the assembly remains square while securing with 8 x 2 deck screws 2 x 4 x 38 2 x 4 x 38 2 x 4 x 38 2 x 4...

Страница 11: ... screws Stand tower frames on their sides as shown Attach six 2 x 4 x 46 boards at the dimensions shown Make sure the assembly remains square while securing with 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS 11 75 47 75 47 2 x 4 x 46 6 Pattern 90 B ...

Страница 12: ...nto the boards Attach with 8 x 1 deck screws Bracket 1 through 6 ONLY Use bracket as a drill guide and drill holes completely through the boards Secure with hex bolts 2 through one board and 3 through two boards washers and lock nuts Special Instructions for Brackets ONLY Use bracket as a drill guide and drill one hole completely through the board on the long side and one hole 1 deep into the boar...

Страница 13: ... x 35 boards Attach the front and back boards flush with the 2 x 4 x 38 boards and equally space the remaining boards Secure all boards with 8 x 1 deck screws Do not over tighten the screws Note Gap between boards must be less than or a finger entrapment could exist Items for STEP 6 15 1 x 4 x 35 boards 90 8 x 1 deck screws Caution Failure to pre drill and counter sink the boards may result in spl...

Страница 14: ... for STEP 7 2 2 x 4 x 88 boards 20 8 x 2 deck screws Attach two 2 x 4 x 88 boards at dimensions shown Secure with 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS 14 2 x 4 x 88 2 x 4 x 88 21 21 C F C F F F ...

Страница 15: ...TERNS 15 2 x 4 x 46 2 x 4 x 46 4 overhang each side 4 D D D D Attach two pre drilled 2 x 4 x 46 boards at the dimensions shown Center boards on tower there should be a 4 overhang on each end of the boards Make sure the top of the board is flush while securing with 8 x 2 deck screws D ...

Страница 16: ...x 24 boards as shown Secure with 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS Items for STEP 9 2 2 x 4 x 31 boards 8 8 x 2 deck screws Attach two pre drilled 2 x 4 x 31 boards at dimensions shown Center boards on tower there should an overhang on each end of the boards Make sure the top and bottom of board is flush while securing with 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS 2 x 4 x ...

Страница 17: ...ure boards are flush with each other If one board is longer than the other flush one end and let the other end hang over Secure with 8 x 2 deck screws Note Repeat two more times for the second and third swing post assemblies Mark Drill 3 Boards as shown flush one end 13 4 25 2 37 50 62 4 74 2 A D D D D D D A A 4 4 13 A D D 37 2 2 25 D D 4 4 62 50 74 D D D 2 2 74 A SEE PAGES 7 8 FOR HOLE PATTERNS ...

Страница 18: ... flush end of post as shown Slide bracket over and down until it stops against the top and side of the post as shown When correctly positioned the edge of the sturdy frame bracket will be parallel with the side of the post Use the bracket as a drill guide and drill two holes 1 deep into the posts Attach with two 8 x 1 deck screws Again use the bracket as a drill guide and drill two holes through t...

Страница 19: ...ts and lock nuts through the two lower holes of brackets as shown do not use flat washers Items for STEP 14 2 x hex bolts 2 lock nuts Place two x hex bolts and lock nuts through the two lower holes of bracket on single post as shown do not use flat washers Note These bolts are necessary to properly align the single post assembly to beam at a later step ...

Страница 20: ...crews Position assembly as shown Align the posts so that the outermost points measure 84 as shown Attach 2 x 4 x 46 board at dimension shown Secure with 8 x 2 deck screws 41 41 84 2 x 4 x 46 A A Note Brackets are facing down SEE PAGES 7 8 FOR HOLE PATTERNS ...

Страница 21: ...that the short side is against the 2 x 4 x 46 board Use the bracket as a drill guide and drill holes 1 deep into the board Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill holes completely through the boards Secure with hex bolts washers and lock nuts NOTE If you are bolting through one board use a x 2 hex bolt If you are bolting through two boards use a x 3 hex bolt ...

Страница 22: ...the A Frame assembly approximately 92 apart Use remaining unused boards to elevate approximately 3 Place 2 x 6 x 88 and 2 x 6 x 35 beam boards under brackets as shown Hold beam tight against bracket Beam should rest on x hex bolts and top of post when in proper position Be sure A Frame is square 90 with beam Use brackets as a drill guide and drill holes 1 deep into the beam and attach with 8 x 1 d...

Страница 23: ... x 6 x 88 and 2 x 6 x 35 beam boards at the dimension shown See Pages 7 8 How To Use Your Drill Template For Drill Holes for details Attach the drilled 2 x 6 x 88 and 2 x 6 x 35 board on top of the existing assembly as shown Make sure boards are flush with bottom board Secure boards together with 8 x 2 screws Note If your boards are a different length flush the end with the single post SEE PAGE 7 ...

Страница 24: ...two adults Single post must be supported to keep the bracket from bending Complete and rotate back to original position Lift swing beam assembly and support with saw horses From the bottom side of beam use the six holes in bottom board as a drill guide and drill holes back through both boards On the A Frame end attach three x 3 hex bolts washers and lock nuts On the single post end only attach two...

Страница 25: ...e installation instructions that are supplied with the Air Rider Drill a hole 2 deep in the center of the bottom board at each swing hanger location Screw swing hangers into beam by hand a long screwdriver will help Tighten swing hanger until loop is tight against adjoining board and swing hanger is positioned as shown Drill another hole 2 deep in adjoining board through swing hanger loop and secu...

Страница 26: ...ge as shown Fig 1 Drill a hole completely through the board On the open hole of the beam assembly use a 1 spade bit and counterbore approximately deep to ensure that the threads of the bolt are at least flush to the end of the nut when installed Fig 2 Lift beam to an upright position and attach to tower using one x 4 hex bolt washers and lock nut as shown Fig 2 26 7 1 Fig 1 Counterbore Fig 2 ...

Страница 27: ...ach two 2 x 4 x 24 boards as shown The back of the boards must be flush with the 2 x 4 x 88 boards and the top must be flush with the bottom of the 2 x 4 x 46 board Make sure boards are level while securing with 8 x 2 deck screws 2 x 4 x 46 2 x 4 x 88 2 x 4 x 88 2 x 4 x 24 2 x 4 x 24 8 A D A 27 ...

Страница 28: ...EE PAGES 7 8 FOR HOLE PATTERNS Position 2 x 6 x 12 board 1 down from top of 2 x 4 x 24 and tight against 2 x 4 x 88 as shown Secure with 8 x 2 deck screws Back View 2 x 4 x 46 6 2 x 4 x 24 2 x 4 x 88 2 x 6 x 12 Tight 1 28 2 x 4 x 24 2 x 4 x 88 G 2 x 4 x 88 G 4 ...

Страница 29: ... 7 8 FOR HOLE PATTERNS Attach one 2 x 4 x 31 board at dimensions shown Center board on tower there should be an overhang on each end of the board Make sure the top and bottom of board is flush while securing with 8 x 2 deck screws 29 2 x 4 x 31 1 overhang D D D Flush ...

Страница 30: ... SEE PAGES 7 8 FOR HOLE PATTERNS 30 Attach thirteen pre drilled and counter sank 1 x 4 x 29 boards on the outside of tower at the approximate dimension shown Equally space boards and secure with 8 x 1 deck screws Do not over tighten the screws Note Gap between boards must not exceed 3 or a head entrapment could exist 1 x 4 x 29 13 Pattern 1 A ...

Страница 31: ...ost as shown Attach with 8 x 2 deck screws Attach corner brackets Position brackets so that the short sides are against the 2 x 4 x 31 board See Page 9 for details Use the bracket as a drill guide and drill holes 1 deep into the board Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill holes completely through the boards Secure with hex bolts washers and lock nuts NOTE I...

Страница 32: ... x 88 Make sure board is level with 2 x 4 x 31 as shown Attach with 8 x 2 deck screws Position 2 x 4 x 24 board approximately 14 up from bottom of tower flush with back of 2 x 4 x 88 Make sure board is level with 2 x 4 x 38 as shown Attach with 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS 2 x 4 x 38 2 x 4 x 31 2 x 4 x 88 28 14 A A Level Level 2 x 4 x 24 2 x 4 x 13 ...

Страница 33: ...gle so that the front corner is aligned with the top outside corner of the 2 x 4 x 13 board and the back edge is resting on the ground as shown Secure with 8 x 1 deck screws Measure and mark the top of the 2 x 4 x 31 support board at 13 as shown Measure and mark the top of the 2 x 4 x 38 support board at 24 as shown These measurements will be used on the next two pages 13 24 2 x 4 x 31 2 x 4 x 38 ...

Страница 34: ...ck 2 x 4 x 31 board tight against the 2 x 4 x 88 boards as shown Center with equal overhang on support boards Attach with 8 x 2 deck screws Position the front 2 x 4 x 31 board with mark made in Step 28 and flush with the end of the 2 x 4 x 13 support board Center with equal overhang on support boards Attach with 8 x 2 deck screws Position the middle 2 x 4 x 31 board between front and back boards C...

Страница 35: ... 4 x 88 2 x 4 x 31 2 Pattern 2 x 4 x 24 Position the front 2 x 4 x 31 board with the mark made in Step 28 and flush with the end of 2 x 4 x 24 support board Center with equal overhang on support boards Attach with 8 x 2 deck screws Position the back 2 x 4 x 31 with a 1 gap between the boards as shown Center with equal overhang on support boards Attach with 8 x 2 deck screws 1 1 gap D D D ...

Страница 36: ... Attach the tarp roof Position end of tarp 1 from the bottom edge of the board as shown and centered side to side Pre drill holes 1 deep into the board Secure with three 14 x 1 pan head screws through grommets Pull tarp tight and repeat to secure other end 1 ...

Страница 37: ... back 2 x 4 x 31 board as shown and centered side to side Pre drill holes 1 deep into the board Secure with three 14 x 1 pan head screws through grommets Pull tarp tight and repeat to secure lower end 37 Attach this end first Beneath View Attach this end first 2 x 4 x 31 Edge flush with back of board ...

Страница 38: ... shown and secure with x 3 hex bolt washers and lock nut removed in previous step Make sure brace is square to beam Using the brace as a template drill a hole com pletely through the beam Items for Step 35 1 3 hex bolt 2 washers 1 lock nut Secure the Sturdy Frame Brace to the beam with x 3 hex bolt washers and lock nut NOTE It is easiest to remove this bolt by continuing to rotate in a countercloc...

Страница 39: ...From this point skip to the section specific of your design option STOP 39 GO TO PAGE 65 GO TO PAGE 65 GO TO PAGE 40 GO TO PAGE 52 ...

Страница 40: ...shers and lock nut See detail of screw placement STARTER DESIGN OPTION ONLY Items for STEP 36 2 2 x 4 x 46 boards 2 x 3 hex bolts 4 washers 2 lock nuts 4 8 x 2 deck screws SEE PAGE 7 AND 8 FOR HOLE PATTERNS 2 x 4 x 38 2 x 4 x 38 Back edge resting on ground 2 x 4 x 46 2 x 4 x 46 Flush 40 Detail of Screw Placement Predrill Dia for 8 x 2 deck screws Dia for x 3 hex bolts 1 2 1 3 2 x 4 x 4 6 2 x 4 x 4...

Страница 41: ... as shown Secure each end of the board from behind with two 8 x 2 deck screws Items for STEP 37 1 2 x 4 x 35 board 4 8 x 2 deck screws SEE PAGE 7 AND 8 FOR HOLE PATTERNS 41 2 x 4 x 38 2 x 4 x 35 2 x 4 x 4 6 2 x 4 x 4 6 3 A A 2 x 4 x 35 A Note Drill Secure from behind ...

Страница 42: ...13 as shown Secure to 2 x 4 x 35 board from behind with two 8 x 2 deck screws Items for STEP 38 1 2 x 4 x 46 board 2 8 x 2 deck screws SEE PAGE 7 AND 8 FOR HOLE PATTERNS 42 13 D 2 x 4 x 4 6 2 x 4 x 35 Note Drill Secure from behind ...

Страница 43: ...late as shown Repeat for all three dimensions Then repeat markings on the inside of the left 2 x 4 x 46 board rotating the template so the markings are a mirror image of each other Drill using a drill bit at the marked locations Items for STEP 39 1 Printed Template 12 24 36 Flush with this edge Mark the top edge the two top holes 43 T o p U s e f o r R i g h t S i d e M a r k i n g T o p U s e f o...

Страница 44: ...THIS PAGE INTENTIONALLY LEFT BLANK 44 ...

Страница 45: ...3 board are flush with front side of 2 x 4 x 46 boards Pre drill pilot holes into the 2 x 4 x 13 board using the previously pre drilled holes as guides Secure with 8 x 2 deck screws Repeat for all steps Items for STEP 40 3 2 x 4 x 13 boards 12 8 x 2 deck screws 45 2 x 4 x 13 3 2 x 4 x 46 Align with marks Flush with edges ...

Страница 46: ...x 4 x 46 boards with 8 x 2 deck screws Note Gap between boards must not exceed 3 or a head entrapment could exist Items for STEP 41 1 2 x 4 x 18 board 4 8 x 2 deck screws SEE PAGE 7 AND 8 FOR HOLE PATTERNS 2 x 4 x 35 2 x 4 x 18 2 x 4 x 4 6 2 x 4 x 4 6 D A 46 Note Drill Secure from behind D A ...

Страница 47: ...t approximately 8 from each other as shown Secure to 2 x 4 x 35 board from behind with 8 x 2 deck screws Items for STEP 42 1 2 x 4 x 46 board 2 8 x 2 deck screws SEE PAGE 7 AND 8 FOR HOLE PATTERNS 47 2 x 4 x 35 2 x 4 x 4 6 8 approximately D Note Drill Secure from behind ...

Страница 48: ... screws SEE PAGES 7 8 FOR HOLE PATTERNS Attach two pre drilled and counter sank 1 x 4 x 21 boards as shown Secure each board with 8 x 1 deck screws Do not over tighten the screws 48 2 x 4 x 4 6 2 x 4 x 4 6 2 x 4 x 4 6 1 x 4 x 21 D A A 2 x 4 x 38 Tight 1 ...

Страница 49: ...eep boards tight to each other Secure with 8 x 1 deck screws Do not over tighten the screws Note If the last board doesn t fit or if there is a gap because of the boards being too big or too small remove the bottom board and adjust Hole placement for Climbing Rope Drill a hole centered vertically in the boards as shown Install rope per instructions on Page 71 49 1 x 4 x 21 12 Climbing Rope Holes A...

Страница 50: ... 31 boards 12 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS Position 2 x 4 x 31 boards flush with the side top and bottom of mounting boards as shown Secure with 8 x 2 deck screws 50 I I I I 2 x 4 x 31 2 x 4 x 31 Flush Flush ...

Страница 51: ...ed out easily such as in sandy soil conditions cementing is required If your ground is too hard to screw in the anchors you can remove the earth with a shovel Install the anchors and compact the earth as you replace it Anchors must be placed below the level of the shock absorbing surfacing material to prevent tripping or injury resulting from a fall Reminder Be sure to install proper shock absorbi...

Страница 52: ...TEP 36 2 2 x 4 x 31 boards 12 8 x 2 deck screws SEE PAGES 7 8 FOR HOLE PATTERNS Position 2 x 4 x 31 boards flush with the side top and bottom of mounting boards as shown Secure with 8 x 2 deck screws 52 I I I I 2 x 4 x 31 2 x 4 x 31 26 6 6 ...

Страница 53: ...oards Purchased Separately 2 x 4 x 46 one 1 board Included in Playset Kit This design option requires Two 2 additional 2 x 4 x 8 boards not included with this kit and One 1 2 x 4 x 46 board included in this kit All other components called for in the following instructions are included in the Climbing Bar Kit PS 7766 53 2 boards 1 board 75 44 Cut boards at lengths shown ...

Страница 54: ...is flush with the corner of the board as shown Use the bracket as a drill guide and drill two holes 1 deep into the board Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill three holes completely through the board in the locations shown Note When correctly positioned this edge of bracket will be parallel with this edge of the board flush at corner only flush at corner o...

Страница 55: ...etely through the board Use the hole in the 2 x 4 x 75 board as a drill guide and drill a hole completely through both boards drill flush at corner only Attach 2 x 4 x 46 board Lay the assembly from the previous step on the board Slide assembly until the stops on the underside of bracket are tight against the board and the corner of the 2 x 4 x 75 board is flush with the end of the 2 x 4 x 46 boar...

Страница 56: ... assembly with hex bolts washers and lock nuts as shown NOTE If you are bolting through one board use a x 2 hex bolt If you are bolting through two boards use a x 3 hex bolt NOTE All bolts are inserted from the underside No washers are needed against the bracket no washer no washer ...

Страница 57: ...acket is flush with the corner of the board as shown Use the bracket as a drill guide and drill two holes 1 deep into the board Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill three holes completely through the board in the locations shown 2 x 4 x 75 Note When correctly positioned this edge of bracket will be parallel with this edge of the board flush at corner only ...

Страница 58: ...etely through the board Use the hole in the 2 x 4 x 75 board as a drill guide and drill a hole completely through both boards drill flush at corner only Attach 2 x 4 x 46 board Lay the assembly from the previous step on the board Slide assembly until the stops on the underside of bracket are tight against the board and the corner of the 2 x 4 x 75 board is flush with the end of the 2 x 4 x 46 boar...

Страница 59: ...mbly with hex bolts washers and lock nuts as shown as shown NOTE If you are bolting through one board use a x 2 hex bolt If you are bolting through two boards use a x 3 hex bolt NOTE All bolts are inserted from the underside No washers are needed against the bracket no washer no washer ...

Страница 60: ...oards at the dimension shown Center the 2 x 4 x 18 board behind the holes Secure with 8 x 2 deck screws Attach climbing bars at dimensions shown Use the bar as a drill guide and drill holes 1 deep into the boards Attach with 14 x 1 pan head screws 42 D D 2 x 4 x 7 5 2 x 4 x 7 5 2 x 4 x 18 SEE PAGE 7 AND 8 FOR HOLE PATTERNS 31 20 9 ...

Страница 61: ...2 x 4 x 18 2 x 4 x 44 SEE PAGE 7 AND 8 FOR HOLE PATTERNS Items for step 45 14 1 x 4 x 21 boards 84 8 x 1 deck screws Position fourteen 1 x 4 x 21 as shown Start at the top position first 1 x 4 x 21 board so that the edge is flush with 2 x 4 x 18 Keep boards tight to each other and secure with 8 x 1 deck screws 2 x 4 x 18 Flush 1 x 4 x 21 14 D 10 D A A SEE PAGE 7 AND 8 FOR HOLE PATTERNS ...

Страница 62: ... x 4 x 46 board and the short side is flush with the end of the board Use the bracket as a drill guide and drill holes 1 deep into the boards Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill holes completely through the boards Secure with x 2 hex bolts washers and lock nuts Note Corner brackets must be flush with end of boards 2 x 4 x 46 2 x 4 x 46 ...

Страница 63: ...ft Climbing Bar Assembly into an upright position at the 75 dimension shown Use the bracket as a drill guide and drill holes 1 deep into the boards Attach with 8 x 1 deck screws Again use the bracket as a drill guide and drill holes completely through the boards Secure with x 3 hex bolts washers and lock nuts 2 x 4 x 88 2 x 4 x 88 ...

Страница 64: ...d out easily such as in sandy soil conditions cementing is required If your ground is too hard to screw in the anchors you can remove the earth with a shovel Install the anchors and compact the earth as you replace it Anchors must be placed below the level of the shock absorbing surfacing material to prevent tripping or injury resulting from a fall Reminder Be sure to install proper shock absorbin...

Страница 65: ...OPTIONS ONLY SEE PAGES 7 8 FOR HOLE PATTERNS Items for STEP 36 2 2 x 4 x 31 boards 12 8 x 2 deck screws Attach two 2 x 4 x 31 boards at dimensions shown Secure with 8 x 2 deck screws 65 I I I I 21 6 2 x 4 x 31 2 x 4 x 31 ...

Страница 66: ...now Follow the building instructions included with the Adventure Tunnel Kit skipping Step 2 ONLY Then continue with these instructions Attach one pre drilled and counter sank 1 x 4 x 29 board on the outside of tower at the approximate dimension shown Center board on gap and secure with 8 x 1 deck screws Do not over tighten the screws Note Gap between boards must not exceed 3 or a head entrapment c...

Страница 67: ...rmit anchors to be pulled out easily such as in sandy soil conditions cementing is required If your ground is too hard to screw in the anchors you can remove the earth with a shovel Install the anchors and compact the earth as you replace it Anchors must be placed below the level of the shock absorbing surfacing material to prevent tripping or injury resulting from a fall Reminder Be sure to insta...

Страница 68: ...ermit anchors to be pulled out easily such as in sandy soil conditions cementing is required If your ground is too hard to screw in the anchors you can remove the earth with a shovel Install the anchors and compact the earth as you replace it Anchors must be placed below the level of the shock absorbing surfacing material to prevent tripping or injury resulting from a fall Reminder Be sure to inst...

Страница 69: ...x 1 screws provided 3 Prepare level area where slide touches ground that is 1 below surrounding grade 4 Locate and mark the ground on the back side on either side of the star Remove slide and screw Playset Anchor into the ground a long screwdriver will help Screw the anchor deep enough so that the loop at the top of the anchor will be flat against the back surface of slide when the slide is in the...

Страница 70: ... Wall Remove Climbing Wall and screw Playset Anchor into the ground a long screwdriver will help Screw the anchor deep enough so that the center of the loop at the top of the anchor will be approximately 3 off ground when wall is in the final position 5 Reinstall Climbing Wall permanently attaching it to play deck using 14 x 1 pan head screws provided 6 Use the anchor as a drill guide and drill a ...

Страница 71: ...s onto play component using Quick Link Connectors provided Tighten securely with an adjustable wrench 2 Hook uncoated ends of chain onto Swing Hangers provided 3 Customize the height of your swing or gym rings anywhere in the Adjustment Zone to fit your child Warning Failure to tighten Quick Links securely could result in injury Adjustment Zone Swing Chain Spacing 10 minimum spacing is required fr...

Страница 72: ...e assembly process In a rare instance a severe twist or bow may occur and cause the board to be un usable If this happens do not return the board to the store Please call our friendly Customer Service Department for immediate action Protected by one or more of the following United States or Foreign Patents US D418 189 US D409 708 US D424 154 US D428 637 US 6 402 663 US D422 332 US D410 059 US 6 06...

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