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PACTware Multi-Input/Output Device Type Manager

-0

PACTware Multi-Input/Output Device Type Manager

10.1

DTM Software Installation and Commissioning

For details on the system requirements for installation, commissioning, and operation of the
software, refer to the release notes of the DTM. The release notes are available on the Internet
under www.pepperl-fuchs.com.

Installing the DTM Package with the FDT Frame Application PACTware

(Example)

To install the DTM package on your system, proceed as follows:

1. Install the Fuchs FieldConnex DTM package. For more information, refer to the Re-

adme file in the FieldConnex

DTM Collection.

2. Start the PACTware

program.

Make sure that all PACTware

projects are closed.

3. To open the Device Catalog, press

4. To update the device catalog click on the button

Update device catalog

The following request appears: Create new PACTware device catalog.

5. Confirm the question with

Yes

The DTM is installed and ready for operation.

Creating a Project

To create the project, proceed as follows:

1. Start PACTware

Make sure the latest DTM version is installed and that the device catalog is updated.

2. To open or create a project, select:

File > Open

File > New

3. Open the device catalog:

View > Device Catalog

or press

4. Open the respective "Vendor" menu item.

5. Choose

Driver >

and the respective PROFIBUS communication DTM.

6. In the project window go to: Host PC. Drag and drop the PROFIBUS communication DTM

driver underneath it.
Example: PROFIdtm or, in case you use a gateway, the PNIO CommDTM.

7. In the device catalog, open the "Vendor" menu item

Fuchs GmbH

8. Option in case you use a gateway: Choose, e. g.,

Gateway > HD2-GTR-4PA.PN

and drag

and drop this DTM underneath Host PC into your project window.

9. Choose

Device > *D0-MIO-Ex12.PA.*

Содержание F2D0-MIO-Ex12.PA Series

Страница 1: ...R Multi Input Output Device F2D0 MIO Ex12 PA R8D0 MIO Ex12 PA PROCESS AUTOMATION MANUAL...

Страница 2: ...f Delivery for Products and Services of the Electrical Indus try published by the Central Association of the Electrical Industry Zentralverband Elektrotechnik und Elektroindustrie ZVEI e V in its most...

Страница 3: ...3 PROFIBUS Ident Number Setting 25 3 4 Requirements for Commissioning 26 3 5 Parameterization and Configuration Procedure 26 4 Configuration 27 4 1 Host System Integration 27 4 2 Configuration of Cycl...

Страница 4: ...ice Identification 49 7 2 Device Documentation 49 8 Channel Related Parameters for the Valve Coupler Modes 50 8 1 Use of Setpoint Variables SP_D and RIN_D 50 8 2 Modes of Operation 51 8 2 1 Device Mai...

Страница 5: ...g 59 10 2 Device Type Manager DTM Dialogs 60 10 2 1 Online Dialogs 61 10 2 2 Offline Dialogs 62 10 2 3 Multi Input Output Device Type Manager User Interface 63 10 2 4 MIO DTM for Sensor Input Mode Str...

Страница 6: ...Coupler Mode 88 10 4 1 Tab Device Information 89 10 4 2 Device Tab Diagnostics 91 10 4 3 Valve Coupler Connections 1 4 93 10 4 4 Tab General 93 10 4 5 Tab Process Data 95 10 4 6 Tab Configuration 98...

Страница 7: ...tion of conformity Certificates Control drawings Additional documents 1 2 Target Group Personnel Responsibility for planning assembly commissioning operation maintenance and dismounting lies with the...

Страница 8: ...Action This symbol indicates a paragraph with instructions You are prompted to perform an action or a sequence of actions Danger This symbol indicates an imminent danger Non observance will result in...

Страница 9: ...ame applications is available Also a device description DD for the Siemens Process Device Manager PDM is available 2 2 Modes of Operation The device supports 12 hardware channels which can be configur...

Страница 10: ...not adjustable The total cycle time is calculated as follows number of used channels 10 ms minimum 50 ms If all 8 sensors are used the total cycle time is 80 ms Refer to the technical data of the MIO...

Страница 11: ...r device description of the D0 MIO Ex12 PA in order to adjust the device parameters Modes Sensor Input FD0 BI Ex12 PA Compatibility PA Profile 3 02 Sensor Input Compatibility Chann el Sensor Input Mod...

Страница 12: ...observance of the separation distances between circuits can result in added currents or voltages This can result in a current voltage flashover generating sparks The sparks can ignite the surrounding...

Страница 13: ...led in Zone 2 without mounting it in a sufficiently suitable enclosure gas dust water or other external interferences can cause the live device to spark The sparks can ignite the surrounding potential...

Страница 14: ...s Using a defective or repaired device can compromise its function and its electrical safety Do not use a damaged or polluted device The device must not be repaired changed or manipulated If there is...

Страница 15: ...tallation of cables and connection lines If you do not install cables and connection lines according to the instructions given in the instruction manual this can generate sparks that can ignite the su...

Страница 16: ...0 mm Ensure that connectors are mechanically locked Torque required for tightening terminal screws 0 5 Nm 0 6 Nm Connecting the Trunk The multi input output is connected to the trunk line via designat...

Страница 17: ...pin screw terminal for multi inputs outputs Trunk Connection with Covered Screw Terminal Segment Segment S Shield connection Trunk Connection with Spring Terminal Segment Segment S Shield connection...

Страница 18: ...ng Mechanical Switches If mechanical contacts are used as valve final position feedbacks observe the following The lead breakage and short circuit monitoring can be used after adding series and parall...

Страница 19: ...ace them with appropriate screw plugs Observe the required degree of protection IP66 For a choice of stop plugs and screw plugs refer to the respective datasheets Note that the ambient temperature ran...

Страница 20: ...r Plug Type S1 S2 S3 S1 S2 S1 Body 00 1 x M20 8 x M16 sealing plug plastic SP PE M16 PA C 1 5 Nm 01 1 x M20 8 x M16 sealing plug stainless steel SP MD M16 S S C 4 Nm 02 1 x M20 8 x M16 cable glands pl...

Страница 21: ...5 Nm 2 Nm 03 1 x M20 8 x M16 cable glands nickel plated brass CG NA M20S BN C 4 6 mm 20 Nm 6 9 mm 18 Nm 9 12 mm 15 Nm 5 5 Nm 04 1 x M20 8 x M16 cable glands stainless steel CG NA M20S SS C 4 6 mm 20 N...

Страница 22: ...System All shield connections are internally connected to the Shield Screen GND grounding terminal F2D0 MIO Ex12 Grounding Points R8D0 MIO Ex12 Grounding Point Caution Risk of electric shock or proper...

Страница 23: ...ached and cannot come loose Connect the Shield Screen GND grounding terminal to an equipotential bonding system 3 2 4 DIP Switch Settings The device has 8 DIP switches DIP switches S1 S7 Address setti...

Страница 24: ...has been temporarily disconnected from the bus If an address in the range of 1 125 is set via the DIP switches this address overrules an address previously set via the bus Assigning a PROFIBUS Addres...

Страница 25: ...e required mode of operation of the device select the ident number in the device type manager DTM software Use the PROFIBUS Ident Number parameter For setting the PROFIBUS ident number see chapter 10...

Страница 26: ...stored on the device as needed This also means that once set in the DTM the parameters are kept even if the device is put into operation at a later point Use the following checklist when commissioning...

Страница 27: ...or bus e g between a process control system and a field device User data includes e g measurement values limit position feedback and output data etc The bus cycle time depends on the number of nodes...

Страница 28: ...ort Value for frequency input with the corresponding status Module description in short format Not applicable to the FD0 BI Ex12 PA compatibility mode OUT_C Value for counter input with corresponding...

Страница 29: ...g section offers information on the following valve coupler mode variables SP_D RIN_D RB_D ROUT_D CB_D OUT_D Modules combination of variables Description Byte length Input Output EMPTY_MODULE Empty mo...

Страница 30: ...OOD 0x40 UNCERTAIN GOOD C GOOD NC Valid setpoint valueAll values 40h BFh except A0h Value 80h recommended to be used preferably 0x3F BAD All values 00 h 3 Fh Note Controlling the Valve The setpoint va...

Страница 31: ...de 0xC0 GOOD NC UNCERTAIN BAD Invalid setpoint value Change to Auto mode Example Setting the Valve Position If the variable RIN_D is 0 with the Invert Setpoint parameter set to OFF the setpoint value...

Страница 32: ...OD NC OK Feedback value valid 0x84 GOOD NC UE Update event 10 s message for parameter changes 0x0C BAD NC DF Device failure Electric hardware fault Send the device to Pepperl Fuchs for repair 0x10 BAD...

Страница 33: ...ers of this channel 11 The channel is in simulation mode 12 Unused 13 Unused 14 Valve moved into the mechanical safety position In case of fault if fault states Actuator Fail Action In Manual mode if...

Страница 34: ...ion on the following sensor input mode variables Discrete Input Variables Frequency and Counter Variables Discrete Input Variables The variable OUT_D consists of 2 bytes The first byte contains the pr...

Страница 35: ...le to the FD0 BI Ex12 PA compatibility mode For the frequency input the sensor value is formatted in float format according to IEEE 754 The structure of the 5th byte containing the input status is as...

Страница 36: ...c data exchange 4 4 1 Valve Coupler Mode and FD0 VC Ex4 PA Compatibility Mode The length of the module data depends on the module type For more information see chapter 4 2 If an empty module is used i...

Страница 37: ...ency or counter input Channels 2 3 5 6 8 9 11 sensor inputs Note Channels 4 7 and 10 are empty modules and cannot receive data If an empty module is used instead of a module containing data no data is...

Страница 38: ...sors 4 8 During the cyclic user data exchange the following 8 bytes are transferred Pos Module Use 1 OUT_D Vibrating fork 1 2 EMPTY_MODULE Vibrating fork 2 is not used 3 OUT_D Vibrating fork 3 4 EMPTY...

Страница 39: ...ed The first byte contains the lead breakage and lead short circuit option and the settling time for CH1 CH4 CH7 and CH10 The following bytes contain the lead breakage and lead short circuit option fo...

Страница 40: ...cuit check LB and SC checks are activated 1 Lead breakage check LB check is activated 2 Short circuit check SC check is activated 3 No check LB check is deactivated For sensors that are configured as...

Страница 41: ...ERR Flashing Red Status of the corresponding channel Lead breakage or short circuit of valve or sensor connection Only available if wire check is activated and mode of operation is not out of service...

Страница 42: ...the diagnostic state according to your needs For more information refer to the device type manager DTM Bytes 1 10 of the diagnostic extension and the diagnostic structures are identical The diagnostic...

Страница 43: ...valve is mechanically blocked Limit for break time from OPEN to CLOSE exceeded Limit for break time from CLOSE to OPEN exceeded Limit for transit time from OPEN to CLOSE exceeded Limit for transit tim...

Страница 44: ...to CLOSE exceeded Limit for break time from CLOSE to OPEN exceeded Limit for transit time from OPEN to CLOSE exceeded Limit for transit time from CLOSE to OPEN exceeded 2 CH1 valve wire error Is set...

Страница 45: ...Not used 18 0 CH7 valve mechanical error 1 CH7 valve mechanical warning 2 CH7 valve wire error 3 CH7 stroke counter limit exceeded 4 CH8 sensor A wire error 5 CH9 sensor B wire error 6 CH7 sensor wire...

Страница 46: ...information 11 0 7 Not used Not supported set to 0 12 0 2 Not used Not supported set to 0 3 Not used Not supported set to 0 4 Not used Not supported set to 0 5 Maintenance required See classic diagnos...

Страница 47: ...Check parameterization of the Sensor Usage Check parameterization of the Actuator Fail Action Check auxiliary power Check mechanical drive when carrying out the tests The PFCs indicate an unexpected...

Страница 48: ...valve position Check the parameterization of the Sensor Usage Check the PFCs for correct functioning Sensor Usage see chapter 8 3 2 GOOD NC UE Parameters have been modified After 10 seconds this event...

Страница 49: ...easy interchangeability e g in case of repair or substitution devices corresponding to the PROFIBUS PA profile are divided into device classes Devices in these classes are assigned a profile specific...

Страница 50: ...er is set to OFF the setpoint value is not inverted The setpoint value 0 controls the valve in the closed position The setpoint value 1 controls the valve in the open position If the Invert Setpoint p...

Страница 51: ...case the channel changes over to the Auto mode and returns to RCas only if requested by the master control system This way it is possible to prevent the channel from automatically restarting when the...

Страница 52: ...e channel behaves as described in see chapter 8 2 3 Thus an alternative setpoint value specification via SP_D can take place if the status of SP_D is GOOD NC OK If the status of SP_D is BAD the valve...

Страница 53: ...the following modes for configuring the MIO device according to the individual requirements The signals of the position feedback sensors are defined as follows Sensor current high logical 1 Sensor cur...

Страница 54: ...t Stroke Counter parameter When this limit value is exceeded the message limit stroke counter exceeded is issued For bit 16 in CB_D see chapter 4 3 1 If you set the Sensor Usage parameter to no positi...

Страница 55: ...ansit time For the definition of the breakaway and transit times refer to the figure below The feedbacks of the position sensors are given both for the Sensor Usage parameter setting low active and hi...

Страница 56: ...ry out the test After the specified time interval elapsed the valve is controlled for a short period into the position opposite to the current position until the relevant final position sensor indicat...

Страница 57: ...ut uses a predefined fail safe behavior as a fallback 9 1 3 Operating Mode Auto in Case of Fault The device is in the Auto mode as long as the related state is GOOD NC OK If the status changes to BAD...

Страница 58: ...Wire Check You can activate or deactivate the monitoring of wire faults The following parameters exist The following monitoring modes are available Bit 0 Short circuit monitoring 0 channel disabled 1...

Страница 59: ...date the device catalog click on the button Update device catalog The following request appears Create new PACTware device catalog 5 Confirm the question with Yes The DTM is installed and ready for op...

Страница 60: ...manager DTM D0 MIO Ex12 PA features the following dialogs to parameterize and monitor the multi input output MIO device Parameterization Online parameterization Measured value Simulation Diagnosis Par...

Страница 61: ...elect Store to Device 10 2 1 Online Dialogs Online dialogs show the currently set parameters stored on the device Connect to the Device In order to use the online dialogs you need to connect to the de...

Страница 62: ...state of the device and each channel Opening the Diagnosis Dialog 1 In order to open the context menu right click in the project on D0 MIO Ex12 PA 2 Select Diagnosis 10 2 2 Offline Dialogs The offlin...

Страница 63: ...mark symbol Click on symbol and then on the sec tion where you need help to view help information 4 Top level section windows symbol Click to toggle the visibility of the top level identifica tion se...

Страница 64: ...utput Device Type Manager 10 2 4 MIO DTM for Sensor Input Mode Structural Diagram The following diagrams show all device specific and channel specific parameters the DTM offers for parameterization Fi...

Страница 65: ...Multi Input Output Device PACTware Multi Input Output Device Type Manager 2018 07 65 Figure 10 4 DTM menu structure Device specific Parameters in square brackets Online parameters only...

Страница 66: ...07 66 Multi Input Output Device PACTware Multi Input Output Device Type Manager Figure 10 5 DTM for sensor input mode menu structure Channel specific Parameters in square brackets Online parameters o...

Страница 67: ...Coupler Mode Structural Diagram The following diagrams show all device specific and channel specific parameters the DTM offers for parameterization Figure 10 6 Basic setup wizard of the MIO DTM as val...

Страница 68: ...07 68 Multi Input Output Device PACTware Multi Input Output Device Type Manager Figure 10 8 DTM for valve coupler mode menu structure Channel specific Parameters in square brackets Online parameters...

Страница 69: ...Figure 10 9 Channel Basic Setup tab Select the device type Section Device mode Select the required device mode with the radio button Section Ident number Select the required ident number with the rad...

Страница 70: ...er selecting the sensor input mode Next brings you to the section Sensor Input Adjust ment of Channels 1 4 7 and 10 Figure 10 10 Channel Basic Setup tab Adjust channels of the first measurement loop 2...

Страница 71: ...surement loop 5 Adjust the channels of the second measurement loop as required 6 Click on Next The parameter settings are adjusted for the device and a summarized overview of all the settings made is...

Страница 72: ...o the section Sensor Input Adjust ment of Channels 1 4 7 and 10 Figure 10 12 Channel Basic Setup tab set to Counter Adjust channels of the first measurement loop 2 Set channel 1 to Counter or to Frequ...

Страница 73: ...nd measurement loop as required 5 Click on Next The parameter settings are adjusted for the device and a summarized overview of all the settings made is displayed 6 Your basic device setup is complete...

Страница 74: ...r a description of the device Device ID Read only manufacturer specific description of the device Manufacturer Pepperl Fuchs Read only identification of the manufacturer of the device Information Para...

Страница 75: ...t field enter any information to describe the device as a measuring point in the application Message Free text field enter any information to describe the device in the application or plant Installati...

Страница 76: ...ostic type to classic or condensed status in the tab Device determines the diagnostic type of the cyclic communication between the device and the DTM Error Type Diagnosis Status that the process value...

Страница 77: ...m 10 3 3 Sensor Input Channels 1 12 The sensor input mode offers the use of up to 12 channels Two sets of options for channel settings are available for the 2 measurement loops NAMUR NE 107 Icon Diagn...

Страница 78: ...fic code value to each of the 12 channels of the MIO sensor input This code can be used for classifying and summarizing information e g for diagnosis reports Alert key Code assignment option Free valu...

Страница 79: ...operation with distributed fieldbus systems to enhance process identification Example Enter number of recipe operation Phase Free value field assign an identifier for a phase with distributed fieldbus...

Страница 80: ...online mode Actual mode Current mode of the channel The mode can differ from the Target mode Example A different value or status is selected but the selection is not confirmed yet More Information Fo...

Страница 81: ...afe settings Figure 10 18 Channel Process Data tab for the frequency input The tab Process data contains the following channel information and parameters Section Settings More Information For more inf...

Страница 82: ...ormation you require for your process 2 Click on Apply to confirm More Information For more information on the modes of operation see chapter 8 2 More Information For more information on the fail safe...

Страница 83: ...for each of the 8 channels The following 3 modes are available Auto Automatic The measured value of the device is used as output value Manual Option to set the output value of the device manually Out...

Страница 84: ...tab Configuration contains the following channel information and parameters Process Data Parameters in the Online Mode The following parameters contain read only information displayed in the online mo...

Страница 85: ...entification information on the sensor of the current channel Sensor manufacturer Optional text field for identification information on the sensor of the current channel Adjusting the Configuration Se...

Страница 86: ...igured The settings apply to all sensor input modes Figure 10 21 Channel Diagnostics tab The tab Diagnostics contains the following channel information and parameters Section Settings The following se...

Страница 87: ...ted no maintenance BAD Process related no maintenance BAD Function check local override GOOD Function check Diagnostic Parameters in the Online Mode Diagnostic information is displayed additionally in...

Страница 88: ...make before going into any further device setup or channel parameterization In this section you set the MIO device up as a valve coupler Figure 10 22 Channel Basic Device Setup tab Select the device...

Страница 89: ...ation or on Start to restart the basic device setup 10 4 1 Tab Device Information This tab enables you to view or change device information as required including general information on the sensor and...

Страница 90: ...ibe the device as a measuring point in the application Message Free text field enter any information to describe the device in the application or plant Installation date Free text field enter the inst...

Страница 91: ...osis Hardware error Type of diagnostic message and the mapping with the status this message implies Memory error Type of diagnostic message and the mapping with the status this message implies The fol...

Страница 92: ...aintenance BAD Process related no maintenance BAD Function check local override GOOD Function check Memory error Diagnostic Parameters in the Online Mode Diagnostic information is displayed additional...

Страница 93: ...tab General contains the following parameters Section Information Tag Tag assignment option Free text field assign a unique tag to each of the 12 channels of the MIO sensor input in the plant or proc...

Страница 94: ...us systems to enhance process identification Example Enter number of recipe operation Phase Free value field assign an identifier for a phase with distributed fieldbus systems to enhance process ident...

Страница 95: ...ab offers readback and checkback information Figure 10 26 Channel Process Data tab The tab Process data contains the following channel information and parameters Section Settings Process Data Paramete...

Страница 96: ...T in Auto or RCAS mode Fail safe time Time in seconds from detection of failure of the actual used setpoint to the action of the function block if the condition still exists Fail safe behavior Defines...

Страница 97: ...not confirmed yet OUT Process variable of the discrete output block in Auto and RCAS mode User specified value defined in the manual mode or during operation When the diagnostic status turns to BAD t...

Страница 98: ...s the following channel information and parameters Section General Valve identification Optional text field for identification information on the valve of the current channel Valve manufacturer Option...

Страница 99: ...1 Intermediate A 1 B 1 Open A 1 B 0 No position detection Section Initialization run Adjusting the Configuration Settings 1 Use the different text fields pull down menus and the button to enter the i...

Страница 100: ...8 Channel Monitoring tab The tab Monitoring contains the following channel information and parameters Section Cyclic function test Use this function test e g for regular monitoring of a valve that is...

Страница 101: ...ay time tolerance close to open Maximum allowed time difference between regular and measured breakaway time during CLOSE to OPEN Transit time open to close Setpoint for the time between the changes of...

Страница 102: ...uire 2 Click on Apply to confirm 10 4 8 Channel Tab Diagnostics This tab contains all information on monitored values e g breakaway time transit time and stroke count in case these monitorings were en...

Страница 103: ...the assigned diagnosis is active Valve mechanics error None Maintenance Maintenance demand Maintenance alarm Invalid process condition Function check GOOD OK GOOD Maintenance required GOOD Maintenance...

Страница 104: ...he diagnostic information of the channel as required 2 Click on Apply to confirm NAMUR NE 107 Icon Diagnostic Information Good No failure Maintenance required Maintenance demanded Maintenance Out of s...

Страница 105: ...rl fuchs com Worldwide Headquarters Pepperl Fuchs GmbH 68307 Mannheim Germany Tel 49 621 776 0 E mail info de pepperl fuchs com For the Pepperl Fuchs representative closest to you check www pepperl fu...

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