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47 

Carry out the operations in 23.1 General before proceeding 

 

! IMPORTANT NOTE ! 

  

TAKE GREAT CARE WHEN WORKING INSIDE THE FIRE NOT TO MARK THE CERAMIC 
LINING PANEL IF THEY HAVE NOT BEEN REMOVED.

 

a. 

Checking in the opening of the Burner Box if a build-up of Debris is found that cannot be easily removed through the opening then 

the Battery Cassette and Burner Box will need to be removed, see below. 

         i. 

Working at the left side lift up the Battery Cassette Assembly by pulling upward on the tabs inside and set aside. 

 

         Ii. 

Now to the right lift upward and remove the large Burner Box Assembly (complete with Burner Tray Assembly).  

b. 

Now remove any Debris and replace in reverse order ensuring that when the Battery Cassette Assembly is refitted the foam strip 
seals up against the side of the Burner Box. 

  

Note

: If the Debris volume indicates a flue problem then this should be corrected before continuing.  

c. 

Brush clean the burner and pilot area of dust or debris; check that the aeration hole in the pilot is clear of dust, fluff, lint. 

  Note 

: It is quite normal to see shrinkage cracks on the Burner Pad on the edges of the Flame Slots. 

d. 

Refit in reverse order brushing the fuel effect pieces clean of any soot, checking gas soundness, ignition and spillage as detailed 
in the relevant sections.

 

 

 

 

 

ALWAYS CONDUCT A GAS SOUNDNESS AND SPILLAGE CHECK AFTER SERVICING. 

 

ALWAYS RESEAL THE PRESSURE TEST POINT AND CHECK THAT IT IS GAS TIGHT. 

(This accounts for a lot of recalls.)

 

 

ALWAYS CHECK THAT THE CONTROL SYSTEM IS WORKING CORRECTLY. 

(This accounts for a lot of recalls.) 

 

24. - FAULT FINDING GUIDE, SYMPTOMS AND POSSIBLE CAUSES 

FAULT FINDING ADVISE  

Important : 

In instances where it is indicating that the main control system needs changing you should investigate returning the 

whole Burner Control Assembly  to Nu-Flame for rectification as this could be the least cost option. 

IGNITION SEQUENCE 

 

Important

 

: Prior to conducting any Fault Finding it is important to know the Ignition Sequence, see at which stage the  

sequence is failing and note the options that can be carried out. The sequence is as follows: 
a. 

 After operating the Handset as detailed in Section 2 an audible ‘ clunk ‘ is heard indicating the Pilot Gas Solenoid as opened. 

b. 

 The Pilot Igniter will then start to spark, followed by a pilot flame and the sparking will continue until the thermocouple as 

       generated the electrical output required. This as a limited time so if the output is not sufficient the pilot solenoid will ’ clunk ’ shut. 
       With new Installations or a Serviced fire there may be air in the gas pipeline affecting the Pilot Flame size. Repeat the operation.   

c. 

 The Control Motor will then be heard turning the Control mechanism and when it reaches its maximum position you will hear  

       another ’ click ’ indicating the main gas solenoid as opened and the main burner will light.  
  

24.1 - GENERAL  

a. 

Prior to carrying out any of the following steps ensure that you have carried out the procedures in Section 23.1 General 

 

(Servicing) to the appropriate level as required. 

b. 

Check the supply pressure at the isolation elbow. 

c.  Important 

: With the Thermatronic RF System always change the batteries before carrying out any Fault Finding. 

     It is important to know the ignition sequence prior to conducting any Fault Finding. 

24.2 - RESETTING THE HANDSET (Every Handset as a unique code that the Receiver needs to learn)  

a. 

Replace the Batteries in both the Battery Box and Handset. 

b.

  Locate the Reset Hole on the side of the Receiver and using a pen press and hold in the Reset button until you hear two beeps. 

      The first beep is short and the second beep is long. After the second beep release the Reset Button. 

c.

  Now on the Handset, within the next 20seconds press and hold down the small flame button until you hear two additional short  

      beeps confirming the code is set in the Receiver. If you hear one long beep the Code as not been set so repeat the procedure. 

d.

  If the Handset still does not work then check the wiring and or replace the Receiver and Handset (if not a New Handset).  

     In instances where it is indicating that the some or all of main gas control system need changing you should discuss the situation 
      with Nu-Flame’s Service Department to determine the least cost option. 

24.3 - NO SPARK IGNITION 

a.

  Replace the batteries in the Battery Box and Handset. 

b.

  Check that the Emergency Switch at the right is set at 

‘ I ‘ 

. Then operate the switch a number of times before resetting. 

c.

  Check the position of the Radio Frequency Antenna, it should be pointing vertically upward. 

d.

  Check there is no dust/debris shorting out the electrode or blocking gas from the pilot. 

e.

  Check the condition of all leads specifically the Ignition lead and ensure it is connected securely to both the ignition electrode 

and the pilot Electrode. 

 

f.

  Check that the Ignition lead is not trapped and or shorting, replace if required.  

g.

  Check that gas is flowing from the pilot during the ignition sequence. Clean or Replace as required. 

h.

  Main Gas Control - listen to the control to hear if the pilot gas solenoid is opening. Change the Receiver, and the Handset at the 

same time and/or gas control. Refer to Diagram for Cable connections in Section 24. 

 

24.4 - PILOT GOES OUT AFTER FIRST LIGHTING 

a.

  Check the steps a) to b) in the last Section 23:1.  

b.

  Check there is no debris blocking the flame to the thermocouple and that the flame is playing on the thermocouple. Change pilot  

      as required. 

c.

  Check the thermocouple connections are tight.  

d. 

Change the pilot assembly as a new thermocouple may be required. 

e.

  Also see Section 23.4 

f.

  Change the Receiver, wiring and the Handset at the same time and/or the gas control. 

 

Refer to Diagram for Cable connections on in Section 24. 

In instances where it is indicating that the some or all of main gas control system need changing you should discuss the situation  
with Nu-Flame’s Service Department to determine the least cost option. 
 

 

Содержание The Icona 600 H.E.

Страница 1: ......

Страница 2: ...ilders Enclosure Fire Surround Requirements 15 Installation for Trimless Fires Fire Surrounds 18 Builders Enclosure Fire Surround Requirements 16 Installation for Fires with Trim into False Chimney Breasts 21 Flue Hole in the Wall Builders Enclosure Requirements 17 Installation for Trimless Fires into False Chimney Breasts 25 Builders Enclosure Flue Fire Surround Requirements 18 Installation Requi...

Страница 3: ...ishes Sizes Grande trim will have 4 additional Magnets 1 2 100mm length of 6mm x 4mm self adhesive silicone sealing strip 1 10mm Back Nut olive to connect 8mm copper pipe gas supply to the burner via the isolation elbow 1 Chosen Rear Liner Pack Matt Black Light Board or Slate Wall Effects 1 Chosen Trim Assembly Harmony Deluxe Grande or Concept No Trim required for Trimless Models 1 Fuel Effect Set...

Страница 4: ...e no user replaceable parts in the appliance apart from the batteries for the Thermatronic Radio Frequency Electronic Control System p The Batteries may need to be changed every 6months dependant on usage of the fire q If any modifications are made to the property e g double glazing addition of extraction fans or anything that could affect ventilation then the Installer should be contacted to have...

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Страница 6: ...the left side of the fire see Section 2 2 f e In the event that the fire shuts down due to any reason attempt to restart it If there is a continuing problem call in a properly qualified specialist engineer f The Matrix pieces in the fire are Moulded Ceramic Fibre components incorporating Silicone Binders and you may notice that they develops cracks during operation This is natural shrinkage caused...

Страница 7: ...e the Installer Liable to Prosecution and Invalidate the Warranty IMPORTANT BEFORE PROCEEDING WITH THE INSTALLATION READ THESE INSTRUCTIONS CAREFULLY THESE INSTRUCTIONS SHOULD BE LEFT WITH THE USER FOR SAFE KEEPING AND FUTURE SERVICING PRIOR TO INSTALLATION ENSURE THAT THE GAS TYPE AND PRESSURE ARE AS STATED ON THE APPLIANCE DATA BADGE 6 APPLIANCE DATA a Gas Type See Data Plate Natural Gas at 20mb...

Страница 8: ... as a Class 1 Flue ensure the walls are dry lined over the route of the flue and no dabs or battens are in direct contact with the flue blocks otherwise wall cracking will occur as detailed in BS 5440 Pt 1 2008 h A Purpose Designed Flue Box to BS715 fitted with a 125mm 5 twin walled flue with a minimum effect height of 3 meters to BS EN 1856 Details are available from your authorised supplier i En...

Страница 9: ... debris in the gas system can block the valve and gas injectors on this appliance and faults caused by this are not covered by the guarantee Therefore it is important that all gas pipes must be purged of both air and debris j If you suspect that there may still be dirt and or debris in the gas system fit a filter in the pipeline before the gas isolation pressure test elbow k Do not use jointing co...

Страница 10: ...mm to the Builders Opening Note If a shelf is placed to close to the trim or opening it may have an adverse effect on the Trim Finish 12 3 HOLE IN THE WALL BUILDING ENCLOSURE AND OPENING SIZES FOR FIRES WITH TRIMS REFERENCE SHOULD BE MADE TO THE DIAGRAMS BUILDING ENCLOSURE and LINTEL SIZES a It is recommended that a qualified builder constructs the building enclosure b It is recommended that linte...

Страница 11: ...any air gaps between the back of the plasterboard and wall are sealed around the Builders Opening or Fireplace as this can affect flue pull and wall staining see i 12 4 FIXING THE FIREBOX SUPPORT BRACKET ASSEMBLY We Recommend the use of the Firebox Support Bracket as it is provided to cater for the weight of the Fire when fully In stalled with the Burner Box Assembly and Flue Hood or the Flue Cano...

Страница 12: ...ut out to cover the fire and flanges and provide the Trimless Style a It is recommended that a qualified builder constructs the building enclosure b It is recommended that lintels are used as detailed in the diagrams above structural checks may be required The diagrams show the maximum sizes of Lintel depth that can be used c The Building Enclosure must be constructed of Non combustible materials ...

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Страница 15: ...g 150 Centigrade Ratings as they can suffer from odour blistering and discolouration f Provided the bottom of the Enclosure Opening is at least 250mm above the floor there is no depth requirements for the Fire Surround base hearth g If the height above the floor to the Enclosure Opening is reduced below the minimum of 250mm the depth of the Fire Surround base hearth must be at a minimum of 150mm d...

Страница 16: ...rovision for a gas supply as detailed in Section 11 during construction of the Enclosure n If plaster board is used to face off the Building Enclosure and it is dry lined to the wall fixed with plaster dabs then the air gap between the Plaster Board and the Wall must be sealed off around the cut out Do not use a foam sealants as this will flow up the gap sealing off the important insulating air ga...

Страница 17: ... the Fire Surround base hearth f If the height above the floor to the Enclosure Opening is reduced below the minimum of 250mm the depth of the Fire Surround base hearth must be at a minimum of 150mm depth and must be Non Combustible g The Fire Surround back panel after the Enclosure has been plastered but must be fully sealed to the Enclosure Opening to ensure a good flue seal 15 2 WALL COVERINGS ...

Страница 18: ...roposed opening or 555mm measured from the base of the proposed opening to cater for the Hood or Canopy k A fully sealed Building Enclosure Must be formed with good mortar joints to ensure the best flue draw is achieved l A flat area will have to be provided around the Building Enclosure to ensure the flanges of the Firebox can be sealed see diagram m The opening sizes in the Enclosure and Fire Su...

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Страница 21: ...sed but the plaster board must be left off to the side or where possible to allow for connection of the Flue System a All Wall Coverings or Combustible Cladding Must be removed from the wall where the False Chimney Breast will be sited b It is recommended that a qualified person constructs the building enclosure c The Building Enclosure should be constructed with Studding and Must be lined with 12...

Страница 22: ...ack panel must be fully sealed to the Enclosure Opening after plastering to ensure a good flue seal and have opening sizes as detailed in j o There are no limitations on the depth of Fire Surrounds Shelf Mantel for Non Combustible Shelf Mantels however where they are deeper than 150mm and below the minimum position of 150mm above the Enclosure opening they will reduce the Radiant Heat It is theref...

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Страница 25: ...to close to the trim or opening it may have an adverse effect on the Trim Finish 17 3 FALSE CHIMNEY BREAST ENCLOSURE CONSTRUCTION REFERENCE SHOULD BE MADE TO THE DIAGRAMS FALSE CHIMNEY BREAST ENCLOSURE Very Important The False Chimney Breast Studding Structure should be constructed to surround the Enclosure Opening but the plaster board Must be left off to allow for connection of the Flue System a...

Страница 26: ...e Upper Shelf Top Sides and Hearth Base of the Fire Surround can be within 15mm of the Enclosure Opening q We recommend that the False Chimney Breast is ventilated at both top and bottom to keep the structure cool r If the Fire Surround back panel is to be used to provide the correct sized front opening see j then the Enclosure and False Chimney Breast will have to be finished and plastered howeve...

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Страница 29: ... Manufactures requirements and spaces the Television at least 35mm away from the Chimney Breast f After reading the Installation Requirements you should compare this with the preferred height position of the Television 18 2 TELEVISION INSTALLATION REQUIREMENTS FOR FIRES WITH TRIMS Providing the Chimney Breast temperatures have been confirmed as detailed in the General Section testing of the Icona ...

Страница 30: ...e a Non Combustible Shelf Fire Surround Mantel that is positioned 15mm above the Enclosure Opening bottom edge of the Television must be at least 200mm above the shelf see diagram e The Television can be Mounted Vertically if desired with a suitable Wall Bracket that spaces the back of the television at least 35mm from the Chimney Breast Wall f To help provide the preferred viewing position a 15º ...

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Страница 45: ...t high The fire should continue to clear its combustion products Also operate any other flued appliance in the same or neighbour ing rooms and ensure they continue to function satisfactorily as multiple flues can work against one another d If spillage is detected during this procedure remove the restrictor see below if fitted and repeat the tests Removing the Restrictor To remove the Restrictor fi...

Страница 46: ... if the fire is to be used in the presence of young children the elderly the infirm and pets 23 SERVICING The Matrix Pieces in the fire are Moulded Ceramic Fibre component incorporating Silicone Binders and you may notice that they de velop cracks during operation This is natural shrinkage caused by exposure to high temperatures and is quite normal for the material and will in no way affect the op...

Страница 47: ...a Prior to carrying out any of the following steps ensure that you have carried out the procedures in Section 23 1 General Servicing to the appropriate level as required b Check the supply pressure at the isolation elbow c Important With the Thermatronic RF System always change the batteries before carrying out any Fault Finding It is important to know the ignition sequence prior to conducting any...

Страница 48: ... injector Check the Burner Pressure are as detailed in Section 6 Appliance Data Ensure the test point is sealed off after checking Check and change the main injector as required c Check that another appliance is not affecting the gas supply pressure d Check there is not a flue ventilation problem carry out a spillage test e Check fuel bed layout as detailed in Section 20 24 8 FIRE OPERATES FOR A W...

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Страница 50: ...y to us We will not be liable for any such breakages or losses Under no circumstances should any attempt be made to repair the burner on site without our express knowledge and approval during the warranty period This guarantee is given subject to the following provisions 1 That the installation is carried out by a GAS SAFE registered installer we may require their registration details 2 That the a...

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