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Table of Contents

iii

Part 106913

−

2018 Nordson Corporation

Table of Contents

Safety

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Qualified Personnel

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Intended Use

1-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Regulations and Approvals

1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Personal Safety

1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fire Safety

1-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Grounding

1-3

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Action in the Event of a Malfunction

1-4

. . . . . . . . . . . . . . . . . . . . . . . .

Disposal

1-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Description

2-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Introduction

2-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Configuration

2-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Operation

2-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Powder Application

2-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Powder Recovery and Reclaim

2-2

. . . . . . . . . . . . . . . . . . . . . . . . . .

Non-Reclaim Systems

2-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Equipment

2-4

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Recovery and Reclaim Equipment

2-4

. . . . . . . . . . . . . . . . . . . . . . .

System Controls

2-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Application Equipment

2-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Typical System Options

2-7

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Electrical and Pneumatic Controls

2-9

. . . . . . . . . . . . . . . . . .

Motor Starter Panel

2-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

System Pneumatic Panel

2-12

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Rotary Sieve Pneumatic Panel

2-13

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Operation

3-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

New System Startup

3-1

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Transfer Pump and Pulse Valve Timer Settings

3-1

. . . . . . . . . . .

Seal Checks

3-2

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Air Pressure and Air Flow Settings

3-3

. . . . . . . . . . . . . . . . . . . . . .

Rotary Sieve Settings

3-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Final Startup Steps

3-5

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Fan Damper Adjustment

3-6

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Feed Hopper Level Sensor Calibration

3-6

. . . . . . . . . . . . . . . . . . .

Vent-Assist Air Pressure Adjustment

3-8

. . . . . . . . . . . . . . . . . . . . .

Daily Startup and Shutdown Procedures

3-8

. . . . . . . . . . . . . . . . . . . .

Startup

3-8

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Shutdown

3-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Changing Colors

3-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Color Change: Reclaim-to-Reclaim

3-9

. . . . . . . . . . . . . . . . . . . . . .

Old Color Removal

3-9

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

New Color Installation

3-10

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Color Change: Reclaim-to-Non-Reclaim

3-12

. . . . . . . . . . . . . . . . . .

New Color Module/Feed Hopper Assembly

3-12

. . . . . . . . . . . . .

New Color Module with Portable Feed Hopper

3-14

. . . . . . . . . .

Startup after Color Change

3-15

. . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Содержание HORIZON 200

Страница 1: ...RDSON CORPORATION AMHERST OHIO USA For parts and technical support call the Industrial Coating Systems Customer Support Center at 800 433 9319 or contact your local Nordson representative This documen...

Страница 2: ...stomer Service 555 Jackson Street Amherst OH 44001 Notice This is a Nordson Corporation publication which is protected by copyright Original copyright date 1996 No part of this document may be photoco...

Страница 3: ...Change Record i Part 106913 04 E 2018 Nordson Corporation Change Record Revision Date Change 04 06 18 Added part numbers for Horizon 200 components...

Страница 4: ...Change Record ii Part 106913 04 E 2018 Nordson Corporation...

Страница 5: ...7 System Electrical and Pneumatic Controls 2 9 Motor Starter Panel 2 9 System Pneumatic Panel 2 12 Rotary Sieve Pneumatic Panel 2 13 Operation 3 1 New System Startup 3 1 Transfer Pump and Pulse Valve...

Страница 6: ...ntroduction 7 1 Final Filter Replacement 7 1 Cartridge Filter Replacement 7 3 Cartridge Filter Removal 7 3 Cartridge FIlter Installation 7 3 Color Module Fluidizing Plate Replacement 7 6 Preparation 7...

Страница 7: ...arts 8 14 Color Module Parts 8 15 Color Module Fluidizing Plates Direct Vent and Vent Stub Parts 8 17 Cartridge Filters 8 17 Vent Options 8 17 Horizon 200 Parts 8 19 Base Parts 8 19 Fan and Fan Drive...

Страница 8: ......

Страница 9: ...onnel Qualified personnel are those employees or contractors who are trained to safely perform their assigned tasks They are familiar with all relevant safety rules and regulations and are physically...

Страница 10: ...S Relieve bleed off hydraulic and pneumatic pressure before adjusting or servicing pressurized systems or components Disconnect lock out and tag switches before servicing electrical equipment S Obtai...

Страница 11: ...ditions S All electrically conductive objects in the spray areas shall be electrically connected to ground with a resistance of not more than 1 megohm as measured with an instrument that applies at le...

Страница 12: ...t off the system immediately and perform the following steps S Disconnect and lock out electrical power Close pneumatic shutoff valves and relieve pressures S Identify the reason for the malfunction a...

Страница 13: ...em The Horizon 200 system is smaller but has the same basic components Additionally your system may have optional equipment not described in this manual such as the Smart Coat system or other advanced...

Страница 14: ...he standard manual fan damper 15 Horizon 400 only controls the volume of air flowing through the booth The oversprayed powder suspended in the air collects on the external surfaces of the cartridge fi...

Страница 15: ...6 13 15 17 14 12 5 6 4 Figure 2 1 System Operation 1 Enclosure 2 Spray guns 3 Workpiece 4 Vent hose 5 Accumulator 6 Sieve 7 Powder pumps 8 Feed hopper 9 Feed hoses 10 Color module 11 Transfer hoses 12...

Страница 16: ...tray running around the top edge of the base houses the system wiring and pneumatic plumbing 10 Transfer pumps Pump the reclaimed powder from the color module hoppers to the accumulator A three posit...

Страница 17: ...ow through the enclosure Used only on Horizon 400 8 Pulse air controls Regulate the pulse air pressure and volume Controls include a regulator pressure gauge and gate valve 11 Feed hopper level sensor...

Страница 18: ...m Components 1 Booth enclosure 2 Motor starter panel 3 Flame detector indicator relay panel 4 Gun control units 5 Pneumatic panel 6 Fan damper control 7 Booth base 8 Pulse air controls 9 Automatic spr...

Страница 19: ...rs may also be equipped to move the spray guns toward and away from the workpieces 3 Powder drum unloaders Transfer powder from shipping drums to feed hoppers or color modules 4 Color change equipment...

Страница 20: ...escription 2 8 Part 106913 04 E 2018 Nordson Corporation Typical System Options contd 1 2 3 4 Figure 2 3 Typical System Options 1 Air dryer 2 Gun movers 3 Powder drum unloaders 4 Color change equipmen...

Страница 21: ...electrical panel and a pneumatic panel Additional optional controls are covered in separate manuals Motor Starter Panel A typical manually controlled system uses a motor starter panel similar to the...

Страница 22: ...tem 6 Pulse valve ON timer Sets the time that pulse valves remain open after triggering The adjustment range is 0 05 0 5 sec 7 Pulse valve OFF timer Sets the time between cartridge filter pulses The a...

Страница 23: ...Starter Panel 1 Booth mover time delay relay 2 Transfer pump time delay relay 3 Lighting contactor 4 Final filter pressure switch 5 Final filter warning pressure switch 6 Pulse valve ON timer 7 Pulse...

Страница 24: ...vent assist air spare scrap drum lid 5 Fluidizing air 1 6 Transfer pump air 1 7 Fluidizing air 2 8 Transfer pump air 2 9 Fluidizing air 3 10 Transfer pump air 3 11 Fluidizing air 4 12 Transfer pump a...

Страница 25: ...gure 2 5 System Pneumatic Panel Rotary Sieve Pneumatic Panel See Figure 2 6 This pneumatic panel is used with Nordson NRPS 100 and AZO rotary sieves Older Nordson rotary sieves did not have a pneumati...

Страница 26: ......

Страница 27: ...ment gun movers and advanced control systems are covered in separate manuals Use the charts at the end of this section to record your booth and spray gun settings Make extra copies of the charts as ne...

Страница 28: ...Valve Timers 1 Transfer pump delay timer 2 Pulse valve off timer 3 Pulse valve on timer Seal Checks 1 See Figure 3 2 Make sure the color module is sealed tight against the fan compartment When the D...

Страница 29: ...compressed air supply Adjust the system air pressure to 6 2 bar 90 psi 3 Turn on the system electrical power 4 Press the EXHAUSTER START pushbutton to start the exhaust fan 5 Fill the feed hopper 2 3...

Страница 30: ...pulses 9 Adjust the fan damper hand wheel 5 Horizon 400 only to obtain the correct air flow through the enclosure Refer to Fan Damper Adjustment on page 3 6 NOTE At this point you can season your car...

Страница 31: ...uses an air operated vibratory sieve set the motor air pressure to 3 bar 50 psi Increase or decrease the pressure as needed to maintain the flow of powder through the sieve Final Startup Steps 1 Set t...

Страница 32: ...e powder spray pattern and look for powder escaping from the enclosure openings a If the sprayed powder is being pulled from the guns and workpieces close the damper b If powder is escaping from the e...

Страница 33: ...se the fluidizing pressure until the powder level rises above the mounting well The LED should be off 8 Turn the potentiometer counterclockwise counting the number of turns you make until the LED ligh...

Страница 34: ...artup and Shutdown Procedures Use these procedures for routine operation of your system Startup 1 Turn on the system electrical power and compressed air supply 2 Walk around the booth and verify that...

Страница 35: ...feed hopper and sieve assembly for each color Old Color Removal 1 See Figure 3 6 Disconnect the feed hoses 7 from the powder pumps Blow the powder out of the hoses and powder spray guns with compresse...

Страница 36: ...th the fan compartment opening 3 Check the gap between the base floor and the color module Maintain the gap at 19 mm 0 75 in Use the color module leveling screws to raise or lower the color module NOT...

Страница 37: ...ccumulator 8 13 Install new feed hoses 7 between the powder pumps and the spray guns or use hoses that have already been used with the new color 14 Perform the Startup after Color Change procedure on...

Страница 38: ...laim procedure 2 Perform steps 1 through 7 under New Color Installation in the Reclaim to Reclaim procedure 3 See Figure 3 7 Connect the transfer hoses 3 to a scrap drum 2 Connect a vent hose 1 from t...

Страница 39: ...Operation 3 13 Part 106913 04 E 2018 Nordson Corporation 4 3 1 2 Figure 3 7 New Color Module Feed Hopper Assembly Horizon 400 Shown 1 Vent hose 2 Scrap drum 3 Transfer hoses 4 Feed hoses...

Страница 40: ...d a color module vent stub 6 Connect the transfer hoses to a scrap drum 6 Connect a vent hose from the scrap drum to a color module vent stub 7 Connect the feed hopper ground strap to the booth base M...

Страница 41: ...r 5 Feed hoses 6 Scrap drum Startup after Color Change Before starting the system make sure all air tubing hoses electrical cables and ground straps have been reconnected 1 Turn on the system electric...

Страница 42: ...psi 1 Transfer Pump 1 0 bar 15 psi 2 Transfer Pump 1 0 bar 15 psi 3 Transfer Pump 1 0 bar 15 psi 4 Transfer Pump 1 0 bar 15 psi Feed Hopper Reclaim Fluidizing 0 5 bar 8 psi Vent Assist 0 5 bar 8 psi...

Страница 43: ...rs whenever you install a new color module with new cartridges or when you install new cartridges in an existing color module Seasoning with a Manual Operated Fan Damper 1 Remove the final filters 2 T...

Страница 44: ...e average face velocity is 30 38 m min 100 125 fpm through all enclosure openings Seasoning with a Manual AMS System Use the Seasoning with a Manually Operated Fan Damper procedure along with the foll...

Страница 45: ...from the feed hoses 7 Take readings with the velometer until the face velocity decreases to 1 2 of the initial values recorded in step 3 8 Adjust the pulse air pressure to 1 7 bar 25 psi and start pu...

Страница 46: ...New Cartridge Filter Seasoning 4 4 Part 106913 04 E 2018 Nordson Corporation...

Страница 47: ...n off the automatic gun master control unit s and manual gun control units 2 Turn on the exhaust fan 3 Disconnect the powder feed hoses from the powder pumps Blow the powder out of the hoses and spray...

Страница 48: ...ilters may be leaking Refer to the Troubleshooting section for instructions Inspect the V belts Replace cracked or worn belts Filters Check the final filter differential pressure gauge It should read...

Страница 49: ...the ground clip to the screen after reinstalling the screen Workpiece and Conveyor Grounds WARNING An ungrounded or poorly grounded workpiece hanger or conveyor can cause electrical arcing If arcing i...

Страница 50: ...dryer Replace the filters if they are leaking or contaminated Do not vacuum the cartridge filters 3 Disconnect the transfer hoses from the transfer pumps Blow the powder out of the hoses with compres...

Страница 51: ...ctions Check all terminal blocks and junction boxes for loose wires Tighten any loose connections and inspect the system wiring Replace any wires with damaged insulation Exhaust Fan V belts Every six...

Страница 52: ...n Vent hoses n n Vibratory sieve n n n Resistance Checks Guns and Cables n Visual Checks Air supply drop leg n Air dryer drain n Cartridge filter differential pressure gauge n Electrical connections...

Страница 53: ...on representative for help No Problem Page 1 Spray guns are surging or spitting powder flow is inadequate or intermittent 6 2 2 Problems with coating uniformity edge coverage film build wrap or penetr...

Страница 54: ...rise Severe tribo charging in powder feed hose Contact your Nordson Corporation representative for a suitable hose material Contact your powder supplier Obstruction in spray gun Clean the spray gun I...

Страница 55: ...onical nozzles for deep recesses and most manual touch ups Powder feed problems Refer to problem 1 3 Powder not transferring from color module to feed hopper Transfer pump air pressure too low Increas...

Страница 56: ...e fluidizing pan gaskets If leaks are found remove the pan and replace the gasket If fluidizing air pressure increases or decreases abruptly remove the powder from the hoppers and inspect the fluidizi...

Страница 57: ...ulse air pressure or volume Decrease the pulse timer delay off time Powder too fine or contaminated Reduce the ratio of reclaim to new powder Check the powder particle size Replace contaminated powder...

Страница 58: ...t the setting or replace the switch Air dryer not operating or interlock not activated Start the air dryer Follow the troubleshooting procedures in the dryer manual Check the interlock circuit Air dry...

Страница 59: ...ainment capability Reduce the powder flow and or the number of the spray guns Booth openings too large Close or decrease the size of the openings Fan section slide dampers open Close the two slide dam...

Страница 60: ...with the disconnect switch in the off position the terminals at the top of the switch are still live Do not touch them Failure to observe this warning could result in serious injury or death 4 Shut o...

Страница 61: ...H MINIHELIC GAUGE 5 INCH MINIHELIC GAUGE 23 PILOT VALVE 0 30 REGULATOR 0 30 PRESSURE GAUGE 0 100 REGULATOR 0 100 PRESSURE GAUGE SIGNAL 31 14 15 PILOT VALVE 9 11 SUPPLY 23 AIR 3 2 11 SUPPLY 31 AIR SIGN...

Страница 62: ...5T1 5T2 120VAC CR319 14 13 YEL YEL 3191 405 317 316 315 314 311 313 312 310 309 304 308 307 306 305 303 302 301 300 OL503 M503 FU309 M419 M416 FU315 5L2 5L3 5L1 4L3 FU312 3L3 4L1 4L2 3L1 3L2 OL419 4T...

Страница 63: ...R MTR1 47 54 0 10VDC ABOVE 3 TB13A RELAY EXHAUSTER WITH VARIABLE FREQUENCY DRIVE MANUAL AMS EXHAUSTER REFERENCE SCHEMATIC 4071 410 302 304 303 411 SPEED POTENTIOMETER SPEED ADJUST MIN VR302 10K RED BL...

Страница 64: ...407 M407 START 4070 5 9 1L3 120V 4011 T402 CB404 4030 FU401 4010 343 1L1 4031 FOR RATING SEE TRANX NAMEPLATE 343 SWITCH 4055 4054 4053 PS407 2 5 W C FINAL FILTER PRESSURE SWITCH PS409 4090 3 W C FINAL...

Страница 65: ...YEL 5121 YEL 5121 FL513A FL512A YEL 5122 5122 YEL CN510 MANUAL FOR WIRING DETAIL OPTIONAL REFER TO SURECOAT SURECOAT MODULAR AUTOMATIC GUN CONSOLE SURECOAT MANUAL TYPICAL 2 GUN CONSOLE LIGHTING CONTAC...

Страница 66: ...Troubleshooting 6 14 Part 106913 04 E 2018 Nordson Corporation...

Страница 67: ...ent WARNING Wear a NIOSH approved respirator or dust mask and safety glasses or goggles when handling powder or cleaning powder off equipment Avoid getting powder on your skin Wash with soap and water...

Страница 68: ...the brackets over the threaded studs Thread the knobs onto the studs 8 Tighten the knobs to compress the filter gaskets slightly Do not overtighten the knobs 9 Restore system electrical power Start th...

Страница 69: ...from the color module Cartridge FIlter Installation CAUTION Do not use any cartridge filters other than those specified for your system Using unapproved cartridge filters could seriously affect the o...

Страница 70: ...the cartridge filters 6 Tighten the torque screws 7 until the cartridge filter gaskets compress to 11 mm 0 5 in thick 7 Tighten the jam nuts 8 against the weld nuts to lock the torque screws in place...

Страница 71: ...3 4 9 7 6 10 11 5 2 8 Figure 7 2 Cartridge Filter Replacement Horizon 400 Shown 1 Grates 2 Baffle 3 Closed end cartridge filters 4 Open end cartridge filters 5 Tension rods 6 Push plates 7 Torque scr...

Страница 72: ...them clean with damp lint free cloths Do not use tack cloths Fluidizing Plate Replacement 1 See Figure 7 3 Unscrew the screws 6 on the clamping channels 5 about 6 10 mm 0 25 0 375 in to clear the flui...

Страница 73: ...Part 106913 04 E 2018 Nordson Corporation 1 3 4 6 5 2 Figure 7 3 Color Module Fluidizing Plate Replacement Horizon 400 Shown 1 Gaskets 2 Fluidizing plates 3 Baffles 4 Fluidizing pans 5 Clamping channe...

Страница 74: ...hopper to the direct vent plate Roll the hopper to a clean work area 5 Remove the remaining powder from the hopper and thoroughly clean the hopper accumulator and sieve Fluidizing Plate Replacement 1...

Страница 75: ...Repair 7 9 Part 106913 04 E 2018 Nordson Corporation 2 1 3 4 5 Figure 7 4 HTM Feed Hopper Fluidizing Plate Replacement 1 Fluidizing plate 2 Gasket 3 Clamping channels 4 Screws 5 Pan...

Страница 76: ...ets 7 Clean powder residue from the accumulator and sieve parts 8 Assemble the sieve and install it on the hopper Cap any unused accumulator inlet tubes Pulse Valve Replacement The pulse valves connec...

Страница 77: ...center of the nozzles to the outside edge of the fan compartment opening This distance should be 35 cm 13 75 in If it is not loosen the screws securing the manifold to the fan compartment and adjust...

Страница 78: ...gs NOTE Whenever any of the components in the fan drive are replaced adjust the drive to the dimensions given in Figure 7 6 The Horizon 400 motor is mounted to the floor of the fan compartment The Hor...

Страница 79: ...art 106913 04 E 2018 Nordson Corporation 25 4 mm 1 in 54 mm 2 13 in Horizon 400 3 2 6 4 mm 0 125 0 25 in 60 45 mm 2 38 in 25 4 mm 1 in 3 2 6 4 mm 0 125 0 25 in Horizon 200 Figure 7 6 Fan Drive Mountin...

Страница 80: ...ts 5 so the motor can move on its mounting 3 Turn the tension screw 3 on the end of the motor mounting plate 4 to move the motor toward the fan and loosen the V belts 1 4 Rotate the motor and roll the...

Страница 81: ...Repair 7 15 Part 106913 04 E 2018 Nordson Corporation 3 5 2 6 1 4 Figure 7 7 V Belt Replacement 1 V belts 2 Motor sheave 3 Tension screw 4 Motor mounting plate 5 Nuts 6 Fan sheave...

Страница 82: ...ushing until they bottom out on the sheave 4 hub 3 Tighten the screws evenly a quarter turn at a time until the bushing breaks loose from the sheave NOTE Do not lubricate the sheave bushing or motor s...

Страница 83: ...r Maintain a gap of 3 6 mm 0 125 0 25 in between the bushing flange and the sheave Table 7 1 Motor Bushing Cap Screw Torque and Pull Specifications Screw Size in Torque NDm ft lb Open End or Socket Wr...

Страница 84: ...Repair 7 18 Part 106913 04 E 2018 Nordson Corporation Sheave Replacement contd 4 5 2 1 3 2 3 4 1 2 3 4 1 5 5 Figure 7 8 Sheave Replacement 1 Cap screw 2 Bushing 3 Key 4 Sheave 5 Shaft...

Страница 85: ...r sheave and bushing from the motor as described in the Sheave Replacement procedure Motor Installation 1 Install the new motor on the mounting plate with the nuts and washers Do not tighten the nuts...

Страница 86: ...Repair 7 20 Part 106913 04 E 2018 Nordson Corporation Motor Replacement contd 1 2 3 Figure 7 9 Motor Replacement 1 Junction box 2 Conduit 3 Nuts and washers...

Страница 87: ...l the key 2 Install the retainer washer and screw onto the end of the shaft Hold the fan and tighten the screw securely 3 Install the inlet cone in the fan section with the retainers washers and screw...

Страница 88: ...913 04 E 2018 Nordson Corporation Fan Installation contd 4 3 1 2 5 6 7 8 9 10 Figure 7 10 Fan Replacement 1 Fan shaft 2 Key 3 Screws 4 Lock washers 5 Flat washers 6 Retainers 7 Inlet cone 8 Screw 9 Re...

Страница 89: ...t procedure Remove the V belts from the fan sheave as described in the V Belt Replacement procedure 2 Loosen both inner bearing races and pull the fan shaft 1 out of the bearings 2 9 S Old Style Loose...

Страница 90: ...w S Loosen the bearing race set screws S Clean the shaft and ID of the bearing inner race with a clean cloth and a small amount of penetrating oil Do not get any oil inside the bearing races The penet...

Страница 91: ...e 7 2 Recommended Torque Values for Bearing Set Screws Set Screw Size in Hex Key Size in Torque NSm in lb Standard Ball Bearing Stainless Steel 10 3 32 3 4 30 2 8 25 1 4 1 8 7 9 70 6 8 60 5 16 5 32 15...

Страница 92: ...cribe a line on the lock nut at the adapter slot The line and adapter slot will serve as reference points as you tighten the lock nut c Using a spanner wrench tighten the lock nut 2 3 1 turn d Tighten...

Страница 93: ...Make sure the fan is not rubbing against the inlet cone If you hear a rumbling noise coming from the bearings stop the fan lock out power to the system and check the fan shaft alignment 4 3 5 1 9 6 6...

Страница 94: ...Repair 7 28 Part 106913 04 E 2018 Nordson Corporation...

Страница 95: ...n Corporation Section 8 Parts Introduction To order parts call the Nordson Finishing Customer Support Center at 800 433 9319 or your local Nordson representative Use the illustrations and parts lists...

Страница 96: ...RH2B UAC120V Relay control 3 FU 306 Refer to Table 8 2 Fuse 3 FU 309 FU323 Refer to Table 8 3 Fuse 6 FU312 FU315 Refer to Table 8 4 Fuse 6 FU401 Refer to Table 8 5 Fuse 2 M407 Refer to Table 8 2 Conta...

Страница 97: ...OL407 TB SOL506 SOL500 1 1 2 x 3 WIREDUCT GND TDR423 1 x 3 WIREDUCT TD502 1 x 3 WIREDUCT CR319 CR410 CR414 PS407 CB404 PS409 TDR508 CN510 FU309 M416 M407 M503 FU306 FU323 M425 M419 M426 1 x 3 WIREDUC...

Страница 98: ...PJ 20SP LPJ 20SP FUSE BLOCK J60060 3CR J60060 3CR J60030 3CR J60030 3CR J60030 3CR J60030 3CR Horizon 400 High Flow 10 HP Motor Item 208 Volt 230 Volt 380 Volt 415 Volt 460 Volt 575 Volt M407 CE15HNS3...

Страница 99: ...CB404 SPCL1C10 SPCL1C10 SPCL1C10 SPCL1C10 SPCL1C10 SPCL1C10 Table 8 6 Total Current Calculation Chart 208 Volt 230 Volt 380 Volt 415 Volt 460Volt 575 Volt 1 2 HP 2 5 2 2 1 5 1 3 1 1 0 9 x QTY 208 Volt...

Страница 100: ...optional 4 B 8 981461 SCREW hex 1 4 20 x 0 75 in zinc G5 2 9 983041 WASHER flat 0 250 x 0 500 x 0 049 in zinc plated steel 2 10 983140 WASHER lock split 1 4 in nickel plated steel 2 11 984086 NUT hex...

Страница 101: ...ifold Fig 7 2 Inlet Cone Fan Fan Drive Fig 7 4 Pulse Valve Solenoids Air Volume Control Fig 7 3 Fan Damper Fig 7 5 Final Filters Fig 7 6 1 7 3 4 5 6 3 12 13 14 8 10 9 10 15 16 2 Limit Switch Fixed Bas...

Страница 102: ...4 3 SCREW hex serrated 3 8 16 x 1 in zinc plated steel 4 4 124792 HOSE 0 75 in ID 200 psi AR 5 178971 FITTING barbed 3 4 in NPT x 3 4 in 1 6 972119 ELBOW male 1 4 in tube x 1 8 in NPT 4 7 310717 TUBI...

Страница 103: ...n 3 5 177633 CONNECTOR straight 1 2 in conduit 2 6 CONDUIT flex electric bulk 1 2 in AR 7 310717 TUBING PTFE PFA 0 25 in OD x 0 12 in ID AR 8 972119 ELBOW male 1 4 in tube x 1 8 in NPT 4 9 NUT hex ser...

Страница 104: ...1 8 in NPT 2 12 984170 NUT hex reg 1 2 13 zinc plated steel 8 13 983180 WASHER lock split 1 2 in nickel plated steel 8 14 983007 WASHER flat 0 531 x 1 000 x 0 063 in zinc 16 15 982526 SCREW hex head 1...

Страница 105: ...Part 106913 04 E 2018 Nordson Corporation 1 2 3 4 5 6 7 8 9 10 11 12 13 14 14 15 16 17 18 19 15 14 11 10 9 14 13 12 21 20 22 23 26 2 3 24 28 29 30 27 29 28 27 25 Figure 8 5 Horizon 400 Fan and Fan Dr...

Страница 106: ...ty 16 1613533 1613534 BELT fan Horizon 200 2 18 1613535 1613535 SHEAVE QD Horizon 200 fan 1 22 1613536 1613536 BUSHING sheave motor 1 375 in 1 23 1613537 1613538 SHEAVE QD Horizon 200 motor 1 24 16135...

Страница 107: ...Parts 8 13 Part 106913 04 E 2018 Nordson Corporation 1 2 3 4 5 7 6 8 Figure 8 6 Horizon 200 400 Fan Damper Parts...

Страница 108: ...r 1 2 156995 FILTER final 20 x 24 in internal 4 3 176366 CLAMP final filter 8 4 176367 KNOB final filter clamp 16 5 981315 SCREW hex 5 16 18 x 1 00 in cap zinc plated steel 24 6 983150 WASHER lock spl...

Страница 109: ...174548 SCREW hex 1 2 13 x 4 in special 4 14 981315 SCREW hex 5 16 18 x 1 00 in cap zinc plated steel AR 15 983050 WASHER flat 0 344 x 0 625 x 0 063 in zinc plated steel AR 16 983150 WASHER lock split...

Страница 110: ...Nordson Corporation Color Module Parts contd 14 19 20 21 22 26 1 2 4 5 23 27 6 17 12 Fluidizing Plates Direct Vent Vent Stub Figure 7 9 8 11 8 6 7 3 9 10 9 10 13 28 29 18 15 16 25 Figure 8 8 Horizon 2...

Страница 111: ...2 mm tube x 1 2 in unithread 4 13 973326 NIPPLE steel schedule 40 1 2 in 10 in long 4 14 973327 COUPLING pipe 150 lb 3 4 x 1 2 in plain 4 15 124851 MUFFLER 3 4 in NPT 40 micron 4 16 172497 CLAMP fluid...

Страница 112: ...8 Part 106913 04 E 2018 Nordson Corporation Color Module Fluidizing Plates Direct Vent and Vent Stub Parts contd 1 2 3 6 3 7 8 10 11 12 14 16 3 4 5 4 5 9 15 13 Figure 8 9 Horizon 400 Color Module Part...

Страница 113: ...assembly 1 176308 GATE slide 2 176355 SCREW thumb 1 4 20 x 1 00 in 8 305645 SWITCH limit with arm 1 601367 SENSOR level 1 900517 TUBING poly spiral cut 0 62 in ID AR 900586 TUBING polyethylene 6 mm OD...

Страница 114: ...High Flow Exhaust Fan Roll Lo Roll Hi Fixed Lo Fixed Hi Description Quantity 174795 174795 174795 174795 BEARING tapered roller flange 1 174780 174780 174780 174780 BUSHING quick disconnect 1 937 in 1...

Страница 115: ...usher 2 174549 PLATE cover vent stub 3 5 in 1 174800 FLANGE vent 31 2 in 1 17467 PLATE direct vent Horizon 400 1 172509 GASKET direct vent Horizon 400 200 2 180770 FILTER cartridge 36 in heavy duty op...

Страница 116: ...651 TUBING powder 19 mm 0 75 in ID blue AR 939459 CLAMP hose transfer 4 970966 CLAMP hose 21 2 in diameter 2 970968 CLAMP hose 6 in diameter 2 AR As Required Hopper with 10 Port Cyclone Part Descripti...

Страница 117: ...tor and limit 2 176391 GRIP 1 2 in 14 4 cord sieve motor 1 176392 COVER receptacle sieve limit 1 176393 GRIP 3 4 in 14 3 cord sieve limit 1 176394 CORD S O 14 3 sieve limit AR 184181 LID hopper cart N...

Страница 118: ...sieve motor and limit 2 176391 GRIP 1 2 in 14 4 cord sieve motor 1 176392 COVER receptacle sieve limit 1 176393 GRIP 3 4 in 14 3 cord sieve limit 1 176394 CORD S O 14 3 sieve limit AR 184178 LID cart...

Страница 119: ...d limit 2 176391 GRIP 1 2 in 14 4 cord sieve motor 1 176392 COVER receptacle sieve limit 1 176393 GRIP 3 4 in 14 3 cord sieve limit 1 176394 CORD S O 14 3 sieve limit AR 183929 RING adapter 6 in 2 184...

Страница 120: ...Parts 8 26 Part 106913 04 E 2018 Nordson Corporation...

Страница 121: ...52 cm 60 in 182 cm 72 in with optional gun vestibules 244 cm 96 in with platforms 457 cm 180 in Length 508 cm 200 in 680 cm 268 in Fan High flow 2920 rpm 2750 cfm 2680 rpm 5500 cfm Low flow 2630 rpm 2...

Страница 122: ...ole Slot 305 mm 12 in high Cross Drafts No more than 18 m min 60 fpm Average Face Velocity 30 m min 100 fpm minimum through all openings in the booth enclosure Temperature of Parts Entering Booth No m...

Страница 123: ...for your pulse valves Repair instructions are included with the kits Order 142406 Diaphragm Kit Silver Goyen Pulse Valve Silver Goyen Series 4 Pulse Valve Order 1603232 Diaphragm Kit Black or Silver T...

Страница 124: ...valves Use the following information to order the correct pilot valve repair kit If your system uses the black Turbo enclosures order solenoid repair kit part number 1057717 If your system uses the s...

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Nordson HORIZON 200, Руководство по эксплуатации продукта

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