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314520-AA-A
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NEW LEADER • NL5000G5 AGCO

Header

Initial Start-Up

Unit is now ready for field testing.

WARNING

Stand clear of moving machinery.

NOTE: Do not load spreader with material.

Check entire unit to make sure all fasteners are in place and properly tightened per “Standard Torques”

section in this manual.

Make sure no other persons are in vicinity of spreader.

Make sure no loose parts are in unit or on conveyor or spinner.

Check oil level in hydraulic reservoir; fill as necessary. Refer to “Lubricant & Hydraulic Oil Specifications” in

Lubrication & Maintenance section of this manual for proper oil. Completely open reservoir valves.

Start engine and turn on hydraulics. Allow hydraulics to circulate until oil is warm.

Perform hydraulic bleed procedure via the display. Refer to “Hydraulic Bleeding” in Controller Operations

section of this manual.

Perform all calibration procedures for spinners and all installed bins. Refer to “Component Calibration” in

Controller Operations section.

Run spinner at 300 RPM. Allow to run until spinner is operating smoothly.

Run conveyor at 20 RPM and spinner at 300 RPM. Run until conveyor is operating smoothly.

10.

Run conveyor at 20 RPM and spinner at 700 RPM. Allow both conveyor and spinner to run until operating

smoothly.

11.

Enable boundary left and right and verify that RPM adjust accordingly.

12.

Run conveyor at 0 RPM and spinner at 0 RPM. Make sure both conveyor and spinner do not move.

13.

Shut system down.

WARNING

DO NOT check leaks with hands while system is operating as high pressure oil leaks can be

dangerous! If skin is pierced with hydraulic fluid at high pressure seek immediate medical

attention as fluid injected into the skin could cause gangrene if left untreated. Relieve

pressure before disconnecting hydraulic lines or working system. Make sure all hydraulic

fluid connections are tight and all hydraulic hoses and lines are in good condition before

applying pressure to the system. Wear protective gloves and safety glasses or goggles when

working with hydraulic systems.

WARNING

DO NOT check for leaks adjacent to moving parts while system is operating as there may be

danger of entanglement!

14.

Check all connections in hydraulic system to make sure there are no leaks.

15.

Check hydraulic oil reservoir and refill to maintain level at mid-point of gauge.

Содержание NL5000G5 AGCO

Страница 1: ...MBER ___________________________ INSERT SERIAL NUMBER_________________________ MANUAL NUMBER 314520 AA A EFFECTIVE 09 2017 1330 76TH AVE SW CEDAR RAPIDS IA 52404 7052 PHONE 800 363 1771 FAX 319 286 33...

Страница 2: ...rements 29 Spreader Preparation 29 Insert Bin Install 31 Hillside Divider Conveyor Cover MultApplier 35 Lower Divider Multibin 36 Micro Cover Installation 38 Hydraulics 40 Insert Removal Endgate Insta...

Страница 3: ...p 89 Enable Installed Bins 90 Bin Settings 90 GPS Offsets 92 System Setup Summary 92 Configuring Auxiliary Switches 92 Settings 93 Enable Disable Bins 93 Valve Calibration Adjustment 93 Alarm Settings...

Страница 4: ...c Alarms 135 Bin Sequencing Alarms 135 Chain Oiler Alarms 135 Default Settings 136 Calibration 137 Alarms 137 Spread Pattern 139 Crushing Strength 139 SGN 139 Product Setup Guidelines 140 Crush Test 1...

Страница 5: ...the electronic version Hyperlinks within the content are denoted by blue bold underlined text Electronic format viewers can click these links for direct access to New Leader online features Internet...

Страница 6: ...Insert Current New Leader Warranty Warranty...

Страница 7: ...ase call your authorized dealer or our Product Sales and Support Department at 1 888 363 8006 It has been our experience that by following these installation instructions and by observing the operatio...

Страница 8: ...Y ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCTIONS INVOLVING YOUR PERSONAL SAFETY AND THAT OF OTHERS FAILURE TO FOLLOW THESE INSTRUCTIONS CAN RESULT IN INJURY O...

Страница 9: ...on parts Inspect spinner fins spinner frame mounting and spinner fin hardware daily Look for missing or loose fasteners wear and cracks Replace immediately if needed Use only new SAE grade 5 or grade...

Страница 10: ...un machine engine inside a building unless adequate ventilation is provided to safely and properly remove exhaust fumes Figure 1 6 Always work in a properly ventilated area Engine exhaust fumes can ca...

Страница 11: ...before adjusting or servicing Keep hands feet hair and clothing away from moving parts Figure 1 9 Figure 1 10 Keep away from spinners while they are turning Rocks scrap metal and other material can b...

Страница 12: ...OPERATE MACHINE SAFELY Always walk around and visually inspect the machine before using Check immediate vicinity of machine for people and obstructions Ensure adequate visibility Avoid distractions s...

Страница 13: ...s hazard warning lights turn indicators parking brake horn and rear view mirrors Repair or replace any component that is not in proper working order Never drive machine at a speed that causes it to bo...

Страница 14: ...e or any of its components while they are moving Never wear loose clothing or jewelry when working near machine tools or moving parts Remove rings and other jewelry to prevent electrical shorts and ot...

Страница 15: ...PROPER LIFTING EQUIPMENT Figure 3 5 Use only lifting devices that meet or exceed OSHA standard 1910 184 or ASME B30 20 2013 Never lift equipment over people Never lift a loaded unit Never lift unit w...

Страница 16: ...yourself and bystanders Do not heat by welding soldering or using a torch near pressurized fluid lines or other flammable materials Pressure lines can suddenly burst when heat goes beyond the immedia...

Страница 17: ...sion and serious injury Tire service procedures must be performed by trained and qualified personnel Figure 3 12 CLEAN MACHINE OF HAZARDOUS CHEMICALS CAUTION During application of hazardous chemicals...

Страница 18: ...ng or storage of spreader may cause machine to fall resulting in serious injury or death Never use lifting device to free machine from a chassis storage stands or frozen ground or to lift the chassis...

Страница 19: ...als will not adhere to these Remove the Liner A small bend at the corner or edge will cause the liner to separate from the decal Pull the liner away in a continuous motion at a 180 degree angle If the...

Страница 20: ...icing or unclogging machine Keep unauthorized people away from machine Keep all guards in place when machine is in use If manual is missing contact dealer for replacement 150034 C 2 DANGER MOVING PART...

Страница 21: ...wood or cardboard instead of hands Do not use hydraulic lines for hand holds or steps Components may be hot Get immediate medical attention if skin is pierced with fluid as gangrene may result 39138 D...

Страница 22: ...ar eye protection Stop machine before servicing or adjusting Keep bystanders at least 60 feet away 368 C 2 2 8 8 6 6 10 10 3 3 9 WARNING FALLING HAZARD To prevent death or serious injury Do not place...

Страница 23: ...WILL NOT BE LIABLE FOR MISAPPLIED MATERIAL DUE TO AN IMPROPERLY ADJUSTED SPREADER OR ADVERSE WEATHER CONDITIONS It is recommended that a spread pattern test be conducted prior to each spreading seaso...

Страница 24: ...e Chart in this manual for details 310450 A 311814 A 311815 A 313918 A 3 NOTICE CONVEYOR CHAIN TENSION To avoid machine damage and premature deterioration Periodically inspect conveyor chain tension t...

Страница 25: ...es from horizontal It is preferable to use an H style lifting bar that keeps the attaching chains in a near vertical orientation as shown in Figure 1 Operators of lifting devices must be qualified and...

Страница 26: ...obstructions or contact hot or moving parts Header Installation INSTALLING BODY NOTICE DO NOT WELD ON VEHICLE FRAME Such welding can lead to fatigue cracking and must be avoided NOTICE Connect welder...

Страница 27: ...s too large will allow the hose to move in the clamp causing abrasion at this point 3 In straight hose installations allow enough slack in the hose line to provide for changes in length that will occu...

Страница 28: ...nes or any heated part ISOBUS CONNECTIONS A Factory Supplied CAN ISO Connector Connects to chassis harness Pin 1 Battery Ground Pin 2 ECU Return ECU Ground Pin 3 60 amp fused power Pin 4 ECU Power Swi...

Страница 29: ...using injury 1 Remove the Inverted V Hillside Divider and side boards from the spreader if so equipped and set hardware aside Replace chain shield hardware from Hillside Divider and torque to spec 2 F...

Страница 30: ...gate and carefully remove from the spreader NOTE Always use a sling spreader bar or lifting bar that attaches to the lifting points with a minimum of 60 degrees from horizontal It is preferable to use...

Страница 31: ...ausing injury Before installing the insert Parts Needed Description Qty Insert Unit 1 Capscrew 1 2 x 1 1 4 Grade 8 8 Flat Washer 1 2 Grade 8 16 Lock Washer 1 2 Grade 8 8 Hex Nut 1 2 Grade 8 8 Make sur...

Страница 32: ...in Figure 6 Figure 7 Figure 6 There must be contact between rear pads and main unit Check for contact by trying to slide paper between pads and main bin If no contact adjust insert Figure 7 Inside mai...

Страница 33: ...nt of the insert Highway Equipment Company is not liable for lost material due to improperly installed sealer belts Figure 11 Make sure there is a complete seal covering the gap between the insert and...

Страница 34: ...NL5000G5 AGCO Header Insert Installation Figure 12 Connect Bin harnesses as equipped at rear electrical bulkhead Ensure all unused receptacles are capped to prevent entrance of dust and moisture into...

Страница 35: ...Slip MultApplier Hillside Divider B up into place and loosely install supplied hardware B A B A Figure 1 MultApplier Hillside Divider 3 Verify that Divider is square by measuring from each side of the...

Страница 36: ...adjusted divider spreader or both Parts Needed Description Qty Divider Lower Weldment 1 Capscrew 5 16 18NC x 1 SS 4 Washer Flat 5 16 SS 8 Nut Lock 5 16 18NC SS 4 A A Figure 1 Figure 2 Figure 3 1 Figur...

Страница 37: ...d loosely install front and rear hardware 6 Figure 5 Verify Lower Divider is square by measuring from each side to main bin s chain shields Make sure distances are equal 7 Figure 6 Reinstall Vane Asse...

Страница 38: ...ce and restart of spreader Exhaust all residual air and cut the pressure supply for components before servicing Injury can occur if precautions are not taken WARNING Open cover lid with air prior to r...

Страница 39: ...39 NEW LEADER NL5000G5 AGCO www New Leader com 800 363 1771 314520 AA A Page Rev A Header Insert Installation Figure 21 Cover Placement Figure 22 Cover Airline Tubing...

Страница 40: ...preader hoses as shown in Figures 17A 17B as applicable LEFT HAND BODY SIDE TUBE CLAMP RIGHT HAND BODY SIDE TUBE CLAMP BIN 2 FEEDGATE BIN 1 FEEDGATE BIN 2 CONVEYOR Figure 17A MultApplier Operation LEF...

Страница 41: ...ted from the spreader before removal See Inverted V in spreader parts manual HYDRAULICS REMOVAL Route hydraulic hoses on the spreader and the insert as shown in Figures 23A 23B as applicable LEFT HAND...

Страница 42: ...42 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO...

Страница 43: ...terials to be spread simultaneously It features a 24 inch 61cm wide 4 belt over chain type conveyor consisting parallel strands of pintle type chain joined by cross bars every other link Moderately oi...

Страница 44: ...Assembly Sill Mount Enclosure Sill Mount Enclosure Side Stake Sight Window Lift Hook Side Stake Sight Window Lift Hook FRONT VIEW Spinner De ector Feedgate Rear Endgate Material Divider Spinner De ec...

Страница 45: ...tely rated lifting device Material Divider Ensures uniform spread pattern by directing material off of conveyor onto spinner discs Material Divider Back Plate Storage Storage position for material div...

Страница 46: ...46 www New Leader com 800 363 1771 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO Header MultApplier Introduction Bin 2 Bin 2 Bin 1...

Страница 47: ...5 AGCO www New Leader com 800 363 1771 314520 AA A Page Rev A Header MultiBin Introduction Bin 1 Bin 2 Bin 3 Bin 4 Bin 1 Bin 2 Bin 3 Bin 4 Bin 2 Bin 3 Bin 4 Bin 2 Bin 3 Bin 4 Bin 2 Bin 3 Bin 2 Bin 3 S...

Страница 48: ...48 www New Leader com 800 363 1771 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO Header Single Bin Dimensions Capacities 102 259cm 132 335cm 126 320cm 59 150cm A B INSIDE...

Страница 49: ...Length A Inside Length B Approximate Weight Lbs Kg Struck Capacity Cu Yd Cu M Cu Ft 14 4 27m 200 508cm 168 427cm 5100 2313 11 1 8 50 300 Single Bin Dimensions Capacities IMPORTANT Consult federal stat...

Страница 50: ...50 www New Leader com 800 363 1771 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO Header MultApplier Complete Dimensions Capacities 69 175cm C A B INSIDE 102 259cm 132 335cm 126 320cm...

Страница 51: ...city Cu Yd Cu m Cu ft Approximate Weight lbs kg 7 2 1m 84 214cm 104 264cm 5 96 4 60 161 1400 635 MultApplier Complete Dimensions Capacities MULTAPPLIER COMPLETE DIMENSIONS CAPACITIES Unit Length Overa...

Страница 52: ...52 www New Leader com 800 363 1771 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO Header MultiBin Complete Dimensions Capacities 69 175cm C A B 78 198cm 102 259cm 132 335cm 126 323cm 30 76cm 17 44cm...

Страница 53: ...27m 200 508cm 163 413cm 7 22 5 52 195 6800 3084 7000 3175 MULTIBIN ALONE DIMENSIONS CAPACITIES Insert Configuration Bin 2 Inside Length C Bin 2 Struck Capacity Cu Yd Cu m Cu ft Approximate Weight lbs...

Страница 54: ...inner is operating smoothly 9 Run conveyor at 20 RPM and spinner at 300 RPM Run until conveyor is operating smoothly 10 Run conveyor at 20 RPM and spinner at 700 RPM Allow both conveyor and spinner to...

Страница 55: ...performed for each product blend and application rate See Spread Pattern section of this manual for details 1 Make sure unit has been properly serviced and is in good operating condition It is recomm...

Страница 56: ...56 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO...

Страница 57: ...essure oil leaks can be dangerous If skin is pierced with hydraulic fluid at high pressure seek immediate medical attention as fluid injected into the skin could cause gangrene if left untreated Relie...

Страница 58: ...e hose assembly should be hydrostatically tested at twice the recommended working pressure of the hose Test pressure should be held for not more than one minute and not less than 30 seconds When test...

Страница 59: ...as shown in Figure 3 Measurements must be equal between each side NOTICE Over tensioning of conveyor chain will lead to excessive load on the system causing excessive chain and sprocket wear and can...

Страница 60: ...r the 4 conveyor is moderately oil resistant MOR that is impervious to moisture weathering and normal action which can be used with chemical impregnated fertilizer or oil based additives Inspect belt...

Страница 61: ...nd damage Clean as needed Even a small build up of material on a spinner deflector can affect the spread pattern If damaged bent or otherwise replace See parts manual for replacement part numbers Mate...

Страница 62: ...prevent excessive wear of parts protects ball races and balls from corrosion and aids in preventing excessive heat within the bearing It is very important the grease maintain its proper consistency d...

Страница 63: ...105 B multi purpose gear lubricating oil requirements API Service GL 4 based on ambient temperatures listed below Single Pinion 1 Pint 50 L Dual Pinion Planetary 1 5 Pints 70 L Ambient Temperature Oil...

Страница 64: ...ont Bank 2 Grease Gun Weekly Driveshaft Bearings 5 6 Rear Bank 2 Conveyor Chain Strands 1 Oil Mixture Daily After first 10 hours spreading Gearcase 1 Gear Oil Check Monthly Change Annually Bin 2 Inser...

Страница 65: ...000G5 AGCO www New Leader com 800 363 1771 314520 AA A Page Rev A Header Lubrication Chart 1 2 1 2 Figure 3 Front Grease Bank Decal Figure 4 Front Grease Locations 5 5 1 2 1 2 3 4 3 4 6 6 Figure 5 Rea...

Страница 66: ...ed Adjust sensor so that gap between sensor and fin mounting bolt is less than 1 8 Spinner speed drops off when turning around Improper control settings Verify PWM control is set properly HOLD for gea...

Страница 67: ...t pump Too much flow Flow test pump System relief Pressure test relief adjust or replace as needed Adjust settings and speed Conveyor valve relief Pressure test relief adjust or replace as needed Adju...

Страница 68: ...Feedgate harness failure Replace feedgate harness PID settings incorrect Contact New Leader product support Air in hydraulic system Perform bleed procedure See Controller Operations section for detail...

Страница 69: ...69 NEW LEADER NL5000G5 AGCO www New Leader com 800 363 1771 314520 AA A Page Rev A Header MULTIBIN COVER AIR SCHEMATIC Troubleshooting...

Страница 70: ...rent Power Low N A N A N A Power OK ISO CAN LED Off Solid Red Flashing Red Solid Amber Flashing Amber Solid Green Flashing Green Boot X N A N A N A N A N A N A Upgrage Idle Bus Off Bus Error Passive B...

Страница 71: ...ADE 8 SIX MARKS 60 DEGREES APART USE GRADE 2 TORQUES FOR STAINLESS STEEL FASTENERS AND CARRIAGE BOLTS TORQUE FOOT POUNDS CAP SCREW SIZE GRADE 2 GRADE 5 GRADE 8 DRY LUBE DRY LUBE DRY LUBE 1 4 5 4 8 6 1...

Страница 72: ...justed to proper gap Chain oiler tank is full and operates correctly Start engine Start and run to operational temperatures Hydraulic fittings are tight and no leaks Conveyor control valve is operatin...

Страница 73: ...er com 800 363 1771 314520 AA A Page Rev A Header The following pages contain representative hydraulic schematics and flow diagrams Hydraulic Components Cylinder Control Valve Assembly Spreader Contro...

Страница 74: ...ANSDUCER 40 GPM M Cooler 744 BTU HR F 121 Watts C 29 PSI 2 Bar 25 PSI 1 79 Bar SPINNER SHIFT CYLINDER SPINNER POSITION CYLINDER BIN 1 FEEDGATE CYLINDER M T1 GP P CD SLP GSLP SRP SLR SRR GPFC CT GCT CP...

Страница 75: ...AA A Page Rev A Header LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSU...

Страница 76: ...I 1 79 Bar CF BP P M T G G MULTIBIN PRESSURE TRANSDUCER 9 GPM 34 LPM 28 3 CID 463 75 cc INSERT CONVEYOR MOTOR SPINNER SHIFT CYLINDER SPINNER POSITION CYLINDER BIN 1 FEEDGATE CYLINDER BIN 2 FEEDGATE CY...

Страница 77: ...Page Rev A Header LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HI...

Страница 78: ...RESSURE TRANSDUCER 9 GPM 34 LPM 28 3 CID 463 75 cc MULTIBIN CONVEYOR MOTOR CF BP IN M MOTORIZED VALVE 11 9 CID 195 00 cc MICRO BIN 1 FEED ROLLER MOTOR SPINNER SHIFT CYLINDER SPINNER POSITION CYLINDER...

Страница 79: ...age Rev A Header MultiBin Single Micro Flow Diagram LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRE...

Страница 80: ...D 463 75 cc MULTIBIN CONVEYOR MOTOR CF BP IN M MOTORIZED VALVE 11 9 CID 195 00 cc MICRO BIN 2 FEED ROLLER MOTOR SPINNER SHIFT CYLINDER SPINNER POSITION CYLINDER BIN 1 FEEDGATE CYLINDER BIN 2 FEEDGATE...

Страница 81: ...Page Rev A Header LEGEND BI DIRECTIONAL FLOW CONTROL FLOW EXCESS FLOW RETURN FLOW CASE DRAIN SUCTION FLOW PRESSURE ONLY LOAD SENSE HIGH PRESSURE LOW PRESSURE HIGH PRESSURE LOW PRESSURE LOW PRESSURE HI...

Страница 82: ...82 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO...

Страница 83: ...d with one monitor by switching back and forth between different VT s TERMINOLOGIES ISOBUS An electronic communications network used on agricultural and forestry equipment that adheres to the ISO 1178...

Страница 84: ...TO ENCLOSURE DIAGRAM Controller Operations BATTERY TO ECU ENCLOSURE TO ECU ENCLOSURE TERMINATING PLUG CAN B OUT CAN B IN CAN A OUT CAN A IN POWER IN ETHERNET GUIDANCE POWER GPS POWER OUT RADAR SWITCH...

Страница 85: ...ENSOR FEED GATE SENSOR CONVEYOR PRESSURE MATERIAL OUT SENSOR PANEL MOUNT CONNECTIONS HYDRAULIC COOLER FAN TARP OPEN TARP CLOSE 30 AMP GROUND 60 AMP GROUND FEED GATE UP FEED GATE DOWN CONVEYOR CONTROL...

Страница 86: ...irements Virtual Terminal version 3 that supports AUX N functionality Task Control Multi product up to 4 bins Function VT will load New Leader UI and assign functions to in cab switches TC BAS Ability...

Страница 87: ...tor being used Activation of VT will bring up the New Leader Home Screen also called the Run Screen as shown in Figure 1 A B C D E F G H J K L M N P Q R S T Figure 1 Home Screen A Spreader Operations...

Страница 88: ...Keypad is made available for changing configuration settings and calibration numbers Press the keypad button to access the on screen numeric entry screen Keypads may look different depending on VT be...

Страница 89: ...e VT connection and a machine configuration may need to be built See Manufacturer s Operations Manual for detailed instructions on these processes INITIAL CONFIGURATION FACTORY SETUP Only seen on firs...

Страница 90: ...clude Name Capacity Bin Sensor Feedgate enabled disabled and Pressure Transducer calibration Enter Capacity for Main Bin using keypad Enable or disable bin level sensor as required Press to edit press...

Страница 91: ...5 AGCO www New Leader com 800 363 1771 314520 AA A Page Rev A Header Controller Operations Repeat step 3 for MultiBin Micro 1 as necessary Press to continue Repeat step 3 for MultiBin Micro 2 as neces...

Страница 92: ...nd chassis Select Towed or Self Propelled and enter GPS Offset using keypad Press to continue Towed Self Propelled SYSTEM SETUP SUMMARY Verify all settings are correct Press to continue or to go back...

Страница 93: ...en press to change these settings Press to enable disable bins ENABLE DISABLE BINS Each Installed Bin as set up in Step 4 will appear Press each Enable button to enable or disable each bin as appropri...

Страница 94: ...to control valve without producing any hydraulic flow from Increase this number to hit target rate sooner IMPORTANT Setting Zero Flow Offset too high will cause spinners to overshoot Low Spinner Spee...

Страница 95: ...lt setting is 8 Response Threshold Determines where control channel switches between using Valve Response 1 and Valve Response 2 speed setting Leaving all other valve control settings at default value...

Страница 96: ...ll be lost It should only be pressed if instructed to do so by service technician or New Leader product support Press to reset reconfigure system Reconfigure allows the user to adjust any of the syste...

Страница 97: ...3 1771 314520 AA A Page Rev A Header Controller Operations SWITCH ASSIGNMENT Press to show connected devices Connected devices will appear in the device list If using a New Leader switch box press to...

Страница 98: ...ng is required when creating a new profile or if modifying an existing profile A spread pattern test kit is available for this purpose See Spread Pattern section of manual for details Press to continu...

Страница 99: ...under Profile Management to create a new profile Activate bins to be run on profile by selecting the icons on the display Press to continue Enter material density for each bin crush strength and SGN a...

Страница 100: ...n rate is not possible with current gate height Press to continue Press to start spread pattern test at lowest entered rate Press to continue Enter starting spinner speed spinner assembly fore aft sca...

Страница 101: ...est course Collect and analyze spread pattern test results from pans Make adjustments and repeat test as necessary to achieve desired results Press once an acceptable spread pattern has been achieved...

Страница 102: ...NL5000G5 AGCO Header Controller Operations Press the dropdown arrow to select desired profile Select desired profile from the dropdown list Press to set selected profile Press Active profile is displ...

Страница 103: ...calibrated to ensure accurate spreading Power up Display Monitor and activate VT The Run screen will appear Press to continue SPINNER DISC CALIBRATION Press to calibrate spinner discs Use keypad to e...

Страница 104: ...ted if either the fore aft or left right cylinders are replaced or if a new swath module is installed Press to calibrate spinner assembly WARNING Spinner assembly will move during calibration process...

Страница 105: ...CALIBRATION 1 Press to calibrate feedgate height 2 List will appear with all installed feedgates Select feedgate to calibrate 3 The feedgate will move to its lowest possible height Press to continue 4...

Страница 106: ...feedgate will now move to its maximum height Press to continue 7 Measure the actual height of the feedgate from the conveyor as shown by measurement B NOTE Maximum height setting of feedgate is highe...

Страница 107: ...Page Rev A Header Controller Operations 9 Measure the height of the actual feedgate opening from the conveyor as shown by measurement C C 10 Enter the measured height of the feedgate opening into the...

Страница 108: ...cubic feet per revolution CFR rate using keypad To begin catch test press for the bin to be tested To perform in field calibration press for the bin to be tested WARNING Do not work near rotating spin...

Страница 109: ...ler dispenses specific amount conveyor will stop Press to continue Weigh material dispensed and enter actual weight of material dispensed Press to continue It is recommended a minimum of three 3 tests...

Страница 110: ...dispensing product in field screen displays system perceived total of dispensed product To enter actual dispensed amount press Using keypad enter actual weight of product dispensed Press to continue N...

Страница 111: ...111 www New Leader com 800 363 1771 Notes This page is intentionally left blank NEW LEADER NL5000G5 AGCO 314520 AA A Page Rev A...

Страница 112: ...ill vary from display to display Refer to display manual on how to create a job using Task Control When finished activate VT 2 Verify Product Density Material Density will vary from product to product...

Страница 113: ...pinner speed Different products may require different spread widths or spinner speeds Always verify the material profile is configured correctly before applying product Edit current profile or create...

Страница 114: ...Header Controller Operations Use keypad to set feedgate opening to correct reading 6 Verify CFR number is correct Different products may require different calibration numbers Verify the CFR number is...

Страница 115: ...riate bin button at bottom of screen Press to continue The Bin Events screen will appear Press to continue 2 Enter average speed and target rate The Feedgate Optimizer screen will appear Using keypads...

Страница 116: ...s should be completed for each product to be spread to determine best offset settings based on density crush strength and size See Spread Pattern section for details Press to save and return 2 Enable...

Страница 117: ...mbly left or right to apply a near half pattern with the majority of the pattern on one side of the machine only On the un screen press to access spinner settings Select the check box for the side of...

Страница 118: ...re available that allow the operator to quickly diagnose most issues that could occur 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Diagnostics screen wil...

Страница 119: ...totals for acres and weight appears At bottom of screen cumulative Acres ac and Weight lbs will appear Hours hrs will be on main bin only Press to return to Diagnostics screen To view active alarms pr...

Страница 120: ...1 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO Header Controller Operations To view unlocked features press Current unlocked features will display Press Unlock to display module serial number and r...

Страница 121: ...and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue 2 View hydraulic monitoring Hydraulics System pressure Temperature and status of Fluid...

Страница 122: ...beginning of each season after any service work has been performed on the hydrauilc system and upon startup if spreader has been sitting for an extended period of time Press to access cylinder bleed...

Страница 123: ...ty 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue WARNING Do not work near rotating spinners Severe injury...

Страница 124: ...bin 20 RPM is default Bin 1 Maximum 50 RPM Bin 2 Maximum 60 RPM Bins 3 4 Maximum 85 RPM Press to continue 4 Perform bin flush To flush bins press Conveyors will run until is pressed When process comp...

Страница 125: ...er Operations BODY MODULE 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will appear Press to continue BIN COVER CONTROL If equipped pres...

Страница 126: ...ram is used to manually oil the chain set alarm frequency and set auto lube settings 1 Power up Display Monitor and activate VT The Run screen will appear Press to continue The Tools main screen will...

Страница 127: ...r dimensions Use keypads to input conveyor length and sprocket diameter Press to return to Chain Oiler screen Press to return to Tools Screen 4 Set service reminder Press Service Reminder to set chain...

Страница 128: ...n allows the operator to run same product out of two bins chaining them together so bin 2 starts emptying immediately after bin 1 is empty 1 Power up Display Monitor and activate VT The Run screen wil...

Страница 129: ...Only Low Bin Threshold Low Bin Sensor Container Reaches 0 C Select which bin to empty first by pressing arrow button until arrow points to second bin to empty Figure at right shows Insert Bin emptyin...

Страница 130: ...ader Module Local ISOBUS Warning Check the ISOBUS connections WSM Spreader Module CAN Power Voltage Low The CAN power voltage is below 8 0 volts Check CAN bus power supply WSM Spreader Module High Pow...

Страница 131: ...atic Conveyor Calibration routine and Conveyor flush routine Boundary Spinner Not Responding Boundary Spinner Not Responding Spinner Name Automatic control for spinners must be enabled At least one co...

Страница 132: ...e consecutive seconds or longer CLF Basic Independent Spinners Not Responding Spinner Not Responding Spinner Name enabled CLF Mode Basic Independent must be selected At least one product bin must be c...

Страница 133: ...calibration routine has been initiated and system has been signaled to move Fan Frame Home Position Sensor Failure During Application Home Position Sensor Error Check Sensor and Wiring Conveyor is co...

Страница 134: ...expected operating range Check sensor and related wiring Bin Name Upon user acknowledgement dialog is dismissed System allows product application at current feed gate position and feed gate control i...

Страница 135: ...mum Hydraulic Fluid Temperature Exceeds Maximum Operating Range Hydraulic temperature exceeds maximum operating range greater than or equal to 200 F 93 C Hydraulic Filter Restriction Detected Hydrauli...

Страница 136: ...rations vary per model See General Description in Operations section of this manual for details Refer to Dimensions Capacities in Operations section of this manual for capacities on all applicable bin...

Страница 137: ...rvo Servo Valve Response 1 40 40 40 40 Valve Response 2 8 8 8 8 Response Threshold 4 0 4 0 4 0 4 0 Allowable Error 1 1 1 1 Sensor Settings Encoder pulses 180 or 360 verify by looking on encoder Spinne...

Страница 138: ...138 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO...

Страница 139: ...pinner settings for optimal product spread Conduct a G4 Spread Pattern test to check settings based on test results Refer to G4 Spreader Installation Instructions and G4 Spread Pattern Manual for inst...

Страница 140: ...dth limitations Spinner RPM can be increased with little worry of pulverizing the product Additionally a large product has more mass than that of a smaller product allowing the product to carry farthe...

Страница 141: ...al granule on solid smooth surface 2 Place New Leader crush strength tester over granule open end flush with surface Ensure marker is next to handle Figure 2 3 Figure 2 With one hand on handle press t...

Страница 142: ...rom this the SGN can be estimated Figure 4 1 Figure 4 To determine SGN place scale on flat surface and open lid 2 Fill end column with selected product to fill line 3 Close lid securely Figure 5 4 Fig...

Страница 143: ...ulate overall SGN of the sample Using the above crush strength example of 3 5 and average SGN size of 338 we can now use the chart to determine our maximum spread width In this case a maximum spinner...

Страница 144: ...144 www New Leader com 800 363 1771 Notes This page is intentionally left blank 314520 AA A Page Rev A NEW LEADER NL5000G5 AGCO...

Страница 145: ...1 313964 Data Sheets 100 70890 Collection Tray Brown 22 300503 Screw 6 32 x 3 8 46 87200 Divider 23 300504 Nut Lock 6 32 46 313962 Rack Tube 1 70897 Flags 5 300507 Test Tube 23 313965 Rope 120 marked...

Страница 146: ...of a spinner speed could result in a heavy deposit behind the truck due to break down of material This upperspeedlimitwillbequitelowforfinelypowderedmaterial andcanbequitehighforextremelycoarsemateri...

Страница 147: ...2 3 25 4 BOC 432165 L4000G4 67 90 Straight 41 5 10am Figure 1 Select an area for testing measuring at least 120 feet x 200 feet 37 m x 61 m and with a slope of less than two degrees All testing shoul...

Страница 148: ...1 5m 20 3m 5 0 8m 100 100 75 75 20 30 40 50 60 70 80 90 100 110 20 30 40 50 60 70 80 90 100 110 0 120 120 60 60 Figure 2 Four Wheeled Vehicles Three Wheeled Vehicles For three wheeled application veh...

Страница 149: ...eed may be increased by 50 RPM to increase overall swath width if desired As long as there is little to no crushed material this process can be repeated until maximum swath width is achieved Record ea...

Страница 150: ...away from conveyor Light Outside Vehicle s Tire Tracks RATE ACRE 1 Check spinner fins for material buildup 2 Increase spinner RPM 3 Move spinner fins to 2 3 2 3 positions See Figure below Pattern Off...

Страница 151: ...ial is half the average amount at the center of the pattern In the example shown in Figure 8 these points are located 45 to the left of center and 45 to the right of center The distance between these...

Страница 152: ...ys 4 Switch back and drive over the center of the trays down the AB line 5 Drivethroughtherowoftraysand switch back once again driving past the trays on the opposite side at an equal distance from the...

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