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INSTRUCTIONS BOOK 

PRADA NARGESA, S.L 

Ctra. de Garrigàs a Sant Miquel s/n 

17476 PALAU DE STA. EULALIA (GIRONA) SPAIN 

Tel. 972 568085 - Fax 972 568320 

www.nargesa.com - [email protected] 

PRESS BRAKE 

MP3003 CNC 

Содержание MP3003 CNC

Страница 1: ...INSTRUCTIONS BOOK PRADA NARGESA S L Ctra de Garrig s a Sant Miquel s n 17476 PALAU DE STA EULALIA GIRONA SPAIN Tel 972 568085 Fax 972 568320 www nargesa com nargesa nargesa com PRESS BRAKE MP3003 CNC...

Страница 2: ...Thank you for choosing our machines www nargesa com...

Страница 3: ...cription of safety devices 8 2 TRANSPORTATION AND STORAGE 9 2 1 Transportation 9 2 2 Storage conditions 9 3 MANINTENANCE 10 3 1 General Maintenance 10 4 INSTALLMENT AND START UP 11 4 1 Location of the...

Страница 4: ...C press brake is designed specifically for folding sheet in different degrees any application other than specified above exonerates the manufacturer from any responsibility for the damage to the machi...

Страница 5: ...BRAKE MP3003 CNC 5 Electric motor Hydraulic container Oil emptying cap 1 3 Identificaci n de la m quina Screws to level the machine Punch Back gauge handles Die Die holder Control panel Lateral protec...

Страница 6: ...225 Kg cm2 Total weight 9100 Kg Cleavage of 320 mm Inner folding lenght 2700 Total folding lenght 3125 mm Total displacement of top 600 mm Maximum punch displacement 160 mm 1 5 Accessoires 1 5 1 Desc...

Страница 7: ...C 7 1 5 2 Tooling The press brake MP3003CNC has been designed for the use with V dies punch and die holder Other dies with upper V s seccioned punches and press brake anvils can be also used Please as...

Страница 8: ...leys of the rear gauge You can not remove the protective caps unless it is for maintenance and it should be carried out by techni cally trained personnel PRADA NARGESA will not responsible for damage...

Страница 9: ...ound mostly in the front so we will make the machine remain in a horizontal line when raised 2 2 Storage conditions Press brake will not be never stored in a place where the following conditions are n...

Страница 10: ...il Type SIL POWER HV 46 WARNING Stop the machine in order to carry out the maintenance of the machine In case of replacement of the oil start the engine and depress the flashing time increasing the pr...

Страница 11: ...rews at the base of the machine one at each corner 4 2 Dimensions and working site When the machine is placed it must be taken into account its size the workspace of the operator and the possible leng...

Страница 12: ...00V power supply It must be connected to a single power supply with the power source indicated If the line voltage is not the one indicated it will be necessary to proceed to change the connection of...

Страница 13: ...ition it will be done by an activation bar provided for such operation and from the machine front side It is completely forbidden to carry out this operation without the activation bar In order to pro...

Страница 14: ...ver before starting up the press brake again We raise the lever releasing the needle support and we can move the needle toa new desired position We lower the lever and the needle will remain fixed in...

Страница 15: ...f the die respecting both are at the same distance from the end and the bending length is the same We make a folding operation with the sheets and compare one another taking into account which is whic...

Страница 16: ...d to the machine Maintain a safe distance between the machine and the operator during the time the machine is running Do not use any other tooling but the ones supplied by NARGESA The dies that may be...

Страница 17: ...Select the menu Warranty Registration 3 Complete the form with your details and press Send 4 The window Message Sent confirms your data has been successfully sent to Prada Nargesa SL Your machine has...

Страница 18: ...Annex 1 Software ESA S630...

Страница 19: ......

Страница 20: ...new die 18 2 2 1 Dies to draw 19 2 2 2 Pre set dies 24 3 PROGRAMMING 25 3 1 List of programs 25 3 2 Entering a numeric program 28 3 3 Entering a graphic program Optional in the S630 model 33 3 4 Auto...

Страница 21: ...persons Important This symbol is used in the document to indicate the presence of particularly important information It means that it is essential to read and fully understand this section of the docu...

Страница 22: ...the screen printed button are highlighted in bold print and enclosed in square brackets Ok Identifies the button bearing the word Ok References to the fields and or messages on the video are displayed...

Страница 23: ...ice without any components in movement therefore particularly suited to industrial environments Menu selection To select the contextual menu of the page you must press one time Pressing two times this...

Страница 24: ...elds just type on the screen to edit the data directly with your finger and immediately you will see the Soft Keyboard as shown in the Figure a The Soft Keyboard is a virtual keyboard and interactive...

Страница 25: ...ANEXO 1 SOFTWARE ESA S630 A7 Pressing abc will appear in the literary characters to nominate programs tools or to set data Figure b Soft Keyboard the literary characters...

Страница 26: ...start the re ascent automatically skip the next step While the down pedal is pressed when the ram downs below the zero mark it stops Then release the down pedal This operation will activate the ram re...

Страница 27: ...hes Figure 1 Punches list The window on the left is the punch list window The central boxes show the data related to the selected punch highlighted by the cursor The window on the right gives a previe...

Страница 28: ...on is normally enabled but can be disabled if not required Comply with the procedure below Press the button to access the menu Select the 4 Preview item The preview item is disabled Repeat the operati...

Страница 29: ...tools will be Deleted selecting the Yes button Tools list on USB device Used to display the list of tools USB device The possible operations are the same as the tool list then you can copy rename and...

Страница 30: ...ure 3 Types of pre set punch It is advisable to use pre set punches if the punch to be entered is similar to one of the proposed types taken from the catalogues since the drawing will be less difficul...

Страница 31: ...ntry of the punch dimensions Figure 4 Punch dimensions Enter the total height and working height as indicated in the figure Access to the drawing page Access the drawing page once the punch dimensions...

Страница 32: ...der to use the punch drawing When the drawing is started the marked line represents one of the two sides of the tip Proceed in the following way to define the tip Enter the length lp touching with a f...

Страница 33: ...length of the section is entered Press Arc Enter the length corresponding to section l2 in Field 1 Enter the depth corresponding to section p1 in Field h Press ENTER Enter the length corresponding to...

Страница 34: ...ect entries may be made during drawing entry Is it possible correct these entries moving amongst the various drawn with the and buttons and by modifying the values of the fields Use the button to swit...

Страница 35: ...red indication will appear on the drawing as to which measurement corresponds to the selected data item By modifying any one of the values and pressing ENTER the drawing will be re plotted by taking t...

Страница 36: ...o be entered is similar to one of the proposed types both square and overturned T dies can be drawn since the drawing will be less difficult The die must be completely drawn if it is not within the pr...

Страница 37: ...ght as indicated in Figure 10 selecting with a finger the fields width and hight Access to the drawing page Access at the drawing page once the die dimensions have been entered and the type of die sel...

Страница 38: ...ta 3 The V die drawing data 4 The square die drawing data Drawing conventions The die must be drawn in a clockwise direction remembering that the back gauges are on the right hand side of the die Figu...

Страница 39: ...g to section l2 in field l touching with a finger on the field Press Ok Enter the value of angle a1 touching with a finger on the field Press Ok the next length will be drawn in automatic mode The len...

Страница 40: ...to the length entry Field l Square V die entry The die drawing page can be used to enter square V die To enter one of these execute the following operations when on angle entry Field of the length pri...

Страница 41: ...tics dies To define one two flattening 0 001 mm length lines must be indicated on both sides of the die Draw the profile of the open die with the recess of the flattening part but enter 0 001 mm for t...

Страница 42: ...indow that appears After the name has been entered select the Ok button Tolerated name characters The entered name can be formed by a combination of numbers and letters e g can be used the code of the...

Страница 43: ...list just use the scroll bar The function keys displayed have the following meanings New Folder to create a new folder where save the programs Find to find a program in the list window New Numerical t...

Страница 44: ...ove onto the Ok button Saving a program This allows you to save a program on the USB device in order to then transfer it to another control also useful for creating backup copies Move onto the program...

Страница 45: ...grams list on the USB device will be displayed Execute the desired operation Saving a program from a USB device to NC This allows you to save a program on NC from a USB device in order to be able to d...

Страница 46: ...u Press 5 Change work drive Select with a finger a work drive from the list Figure 17 View of the operation for changing the work unit 3 2 Entering a numeric program To enter a new numeric program pre...

Страница 47: ...r on the field and selecting Ok Enter the thickness of the metal sheet to be bent touching with a finger on the field and selecting Ok Enter the resistance of the metal sheet to be bent considering th...

Страница 48: ...or the bend touching with a finger on the field and selecting Ok a die can have more than one V die in the event of only having one enter 1 To the right appears the width of the V die selected Enter t...

Страница 49: ...bend after the one you wish to enter and follow the steps below Press the button to open the menu Select the item 4 Insert step for insert a new bend before the selected bend With the or buttons move...

Страница 50: ...ndow for setting the bends it is possible to define a Dutch folding bend enter 0 0 in the Y1 angle field and the arrival value of the ram will be calculated by keeping account of the depth of the V di...

Страница 51: ...cting Ok like described in the chapter 3 2 The material is calculated automatically depending of its resistance Enter the work station if more than one or if they are defined otherwise leave 0 Enter t...

Страница 52: ...a of a Dutch folding bends hemming After having entered the general data and accessed the Piece Set page the first segment will appear in red with a length of 20 0 mm Touching with a finger the field...

Страница 53: ...ressing the soft key is possible introduce angles different from the predefined like showed in figure 28 Figure 28 Soft Keyboard for setting not predefined angle of the piece After have set the angle...

Страница 54: ...hic page press the button to open the menu Select the item 3 3D Viewer To return to the 2D view press the button How to realize the drawing of a piece Let s suppose we have to draw the piece illustrat...

Страница 55: ...angle compared to the following length Press Ok the next length will be drawn in automatic mode the length that the data refer to will be highlighted Enter the length in the field l corresponding to...

Страница 56: ...he field l touching with a finger on the field Press Ok Press Dutch Folding Enter the intermediate Dutch folding angle e g 45 0 in the alpha field touching with a finger on the field Press Ok the next...

Страница 57: ...brake the punch the die the stops and the piece before to being bent On the right side of the page there are three windows that respectively indicate the upsetting and the number of rotations of the p...

Страница 58: ...ator with a No Solution message In this case the operator can try to make the calculation using the criterion that carries out the search for all the solutions In the event that there is no possible s...

Страница 59: ...he piece without bends set up and ready for realize the first bend will be displayed Press the function key Rest support as many times as necessary to select the first or second supporting of the piec...

Страница 60: ...correspondence of a bend that has already been forced that bend will be straightened The operator has the possibility of rotating the piece pressing the Rotate key Press Optimise when all the desired...

Страница 61: ...set up and ready to realize the first bend Press the function key Rest support as many times as necessary to select the first or second supported position if available or the resting against position...

Страница 62: ...The two programs will be realized one after the other thus making it possible to create the box The execution of a program with several sections always starts from the section with the smallest width...

Страница 63: ...efore and after the bend and the drawing of the stop The second window shows how to orient the piece for each bend upsetting or rotation of the metal sheet compared to the previous bend The third wind...

Страница 64: ...place Once the last bend of the program has been made the automatic cycle will start from the first bend First bend This allows you to view the first bend to realize Select First Bend Execution of the...

Страница 65: ...xample if the bend is closed by 2 it is necessary to enter a positive correction value 2 0 if the bend is open by 2 it is necessary to enter a negative correction value 2 0 If the length of the bend i...

Страница 66: ...ted in graphic the change to the internal radius will not recalculate the stretching Consult the machine parameters manual for the various application modes for the internal radius 3 12 Selection of t...

Страница 67: ...uota of the end of the bend have to press the or the Start button in order to go down by a tenth or a hundredth of millimetre at a time The procedure can be activated from the SEMIAUTOMATIC page like...

Страница 68: ...Annex 2 Technical data...

Страница 69: ......

Страница 70: ...ANEX 2 TECHNICAL DATA MP3003CNC B2 SUMARY 1 List of parts 3 2 Hydraulic group 12 3 Upper cylinder 15 4 Main cylinder 17 5 Electric box 19 6 Control panel box 20 7 Electric maps 21 8 Hydraulic map 29...

Страница 71: ...ANEX 2 TECHNICAL DATA MP3003CNC B3 1 List of parts...

Страница 72: ...ANEX 2 TECHNICAL DATA MP3003CNC B4...

Страница 73: ...ANEX 2 TECHNICAL DATA MP3003CNC B5...

Страница 74: ...ANEX 2 TECHNICAL DATA MP3003CNC B6...

Страница 75: ...ANEX 2 TECHNICAL DATA MP3003CNC B7...

Страница 76: ...ANEX 2 TECHNICAL DATA MP3003CNC B8...

Страница 77: ...ANEX 2 TECHNICAL DATA MP3003CNC B9...

Страница 78: ...ANEX 2 TECHNICAL DATA MP3003CNC B10...

Страница 79: ...ANEX 2 TECHNICAL DATA MP3003CNC B11...

Страница 80: ...ANEX 2 TECHNICAL DATA MP3003CNC B12 2 Hydraulic group...

Страница 81: ...ANEX 2 TECHNICAL DATA MP3003CNC B13...

Страница 82: ...ANEX 2 TECHNICAL DATA MP3003CNC B14...

Страница 83: ...ANEX 2 TECHNICAL DATA MP3003CNC B15 3 Upper cylinder...

Страница 84: ...ANEX 2 TECHNICAL DATA MP3003CNC B16...

Страница 85: ...ANEX 2 TECHNICAL DATA MP3003CNC B17 4 Main cylinder...

Страница 86: ...ANEX 2 TECHNICAL DATA MP3003CNC B18...

Страница 87: ...ANEX 2 TECHNICAL DATA MP3003CNC B19 5 Electric box...

Страница 88: ...ANEX 2 TECHNICAL DATA MP3003CNC B20 6 Control panel box...

Страница 89: ...ANEX 2 TECHNICAL DATA MP3003CNC B21 7 Electric maps...

Страница 90: ...ANEX 2 TECHNICAL DATA MP3003CNC B22...

Страница 91: ...ANEX 2 TECHNICAL DATA MP3003CNC B23...

Страница 92: ...ANEX 2 TECHNICAL DATA MP3003CNC B24...

Страница 93: ...ANEX 2 TECHNICAL DATA MP3003CNC B25...

Страница 94: ...ANEX 2 TECHNICAL DATA MP3003CNC B26...

Страница 95: ...ANEX 2 TECHNICAL DATA MP3003CNC B27...

Страница 96: ......

Страница 97: ...tor 4 Pressure control valve 5 Carburator needle 6 Solenoid NO 7 Solenoid bending 8 Main solenoid 9 Speed change solenoid 10 Guided anti return devide 11 Anti dropping valve 12 Pressure control valve...

Страница 98: ...Annex 3 Laser devices...

Страница 99: ......

Страница 100: ...n 3 5 Components 3 6 Identification 3 7 Identification of machines components 4 8 Performance 5 9 Assembling 6 10 Tets 1 Detection capacity 6 11 Test 2 Low speed stop 7 12 Tets 3 High speed stop 8 13...

Страница 101: ...1496 Type 4 It s self controlled and it does not requires any additional circuits The adjustment position is easy to graduate each time the punch is changed 5 Components The laser device for Press Bra...

Страница 102: ...ANNEX 3 LASER DEVICE C4 7 Identification of the machine components Laser unit Laser unit Laser unit Laser unit...

Страница 103: ...t detects the correct frame the other units is sending If an object interferes on the laser trajectory it will block the punch descent but not its going up On the same way if a too powerful light reac...

Страница 104: ...by two M8 screws key n 13 And a support plate The regulation in height will be made by using the standard regulation tooling and following the indications of Anex G of the Regulation EN 12622 2011 A1...

Страница 105: ...the tooling 10mm thickness we place it on the folding die We act vate the des cent of the Ram and it must stop before reaching the tooling Pict 7 yand next it must be able to go through the 15 mm thi...

Страница 106: ...the thickness of 35mm on the interference rea of the laser we act vate the stop of the ram on high speed mode and it has to stop before reaching the tooling Picture 8 Picture 8 Once all these tests ha...

Страница 107: ...Receptor units installed we have to regularize the Muting zone as it has been explained in the previous sections it is the zone where the Laser Device does not acts in order to allow the folding of m...

Страница 108: ...ode This mode is activated by pressing the orange button located in the control panel at the same time the orange light will warn us about the fact that we are working under that mode The Press Brake...

Страница 109: ...ANNEX 3 LASER DEVICE C11 15 List of parts right laser...

Страница 110: ...ANNEX 3 LASER DEVICE C12...

Страница 111: ...ANNEX 3 LASER DEVICE C13...

Страница 112: ...acement is 10 mm When we work with punches of different heights When we work with dies of different heights When we make a fold in the inner side of a box When the selector key is activated Handling m...

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