Motor City Wash Works CROSS-OVER WRAPCELE03 Series Скачать руководство пользователя страница 1

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Phone: 248.313.0272 ▪ Fax: 248. 313.0271

8MANLWRPCROVR01 09-16-20

www.motorcitywashworks.com

CROSS-OVER™ INSTALLATION MANUAL

Part # WRAPCHYD[ . . . . . ]03

WRAPCELE[ . . . . . ]03

FOR COTTON CLOTH™, STAR FOAM or C-CHANNEL FOAM BRUSHES

TABLE OF CONTENTS

Equipment Utilities

Page: 1

Equipment Specifications

Page: 1

Suggested Tools and Installation Materials

Page: 2

Installation Instructions

Page: 2

Electrical Installation

Page: 12

Pneumatic Installation

Page: 17

Optional Retract Air Panel Installation

Page: 18

Optional Mirror Bump Air Panel Installation

Page: 20

Foamer Installation

Page: 22

Water Feed Installation

Page: 23

Hydraulic Installation

Page: 24

Start-Up Procedures

Page: 25

Operation

Page: 28

License Plate Adjustment

Page: 33

Maintenance

Page: 40

Troubleshooting

………………………………………………………………………………………………………..

Page: 43

Exploded Views

………………………………………………………………………………………………………..

Page: 47

Warranty

………………………………………………………………………………………………………………..

Page: 61

Equipment Utilities

Equipment Specifications and Features



Convenient 115VAC Single Phase Supply Minimizes Installation Cost



Compact Design: Utilizes only 14’-0” of Tunnel Space



Only 10’-00” Overall Height



Vehicle Clearance of More than 91”



Supplied Standard with MCWW Foam Streamers™ for Added Lubrication and Cleaning



Great Cleaning up to 180 CPH



Aluminum Structure with Color Skinz™ Snap-On UHMW Colored Covers… Great Appeal!



Electric or Hydraulic Drive Available



Choice of Cleaning Media between Cotton Cloth™, C-Channel and Star Foam

HYDRAULIC DRIVE

WRAPCHYD[ . . . . . ]03

ELECTRIC DRIVE

WRAPCELE[ . . . . . ]03

ELECTRICAL

120 VAC, 1 PH, 12 W VALVE UL® CERTIFIED

POWER:       120 VAC, 1 PH, 12 W VALVE UL® CERTIFIED
MOTORS:     3 HP (2 X 1.5 HP)
                      13.2-6 AMP @ 208-460 VAC, 3 PH
UL® RECOGNIZED, CSA CERTIFIED, CE MARK, IEC IP 55

HYDRAULIC

6 GPM @ 1000 PSI

N/A

PNEUMATICS

2 SCFM @ 100 PSI

(INCLUDING OPTIONAL RETRACT PANEL)

2 SCFM @ 100 PSI

(INCLUDING OPTIONAL RETRACT PANEL)

WATER

RECLAIMED OR FRESH:

4 GPM @ 40 PSI

RECLAIMED OR FRESH:

4 GPM @ 40 PSI

Содержание CROSS-OVER WRAPCELE03 Series

Страница 1: ...oded Views Page 47 Warranty Page 61 Equipment Utilities Equipment Specifications and Features Convenient 115VAC Single Phase Supply Minimizes Installation Cost Compact Design Utilizes only 14 0 of Tun...

Страница 2: ...t points will be highlighted in this manual using the following symbols NOTE PROVIDES FURTHER INFORMATION WARNING DANGEROUS SITUATION WHICH MAY CAUSE EQUIPMENT DAMAGE PERSONAL INJURIES OR FATALITIES A...

Страница 3: ...om Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 3 Pic 1 Cross Over with Cotton Cloth Overall Envelope Pic 2 Cross Over with Foam Overall...

Страница 4: ...48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 4 Pic 3 Cross Over with Cotton Cloth Overall Dimensions Pic 4 Cross Over and Accelerator Top Wheel O...

Страница 5: ...area Using the fork lift insert the forks on each side of the head assembly center beam UNDER THE TOP CROSS BEAM as shown in Picture 6 Remove some of the top covers and secure one of the forks with a...

Страница 6: ...ASSENGER S SIDE LEG BASE PLATE 29 FROM THE LINE Pic 8 Snap a Line From D S Leg Base Plate Using FOUR 5 8 X6 WEDGE ANCHOR BOLTS secure the DRIVER S SIDE LEG to the floor Detach the CLAMP FROM THE FORK...

Страница 7: ...9 A Color Skinz Pic 9 B Color Skinz Secure the DRIVER S SIDE CYLINDER AND SHOCK TO THE SECONDARY ARM as shown in picture 10 Remove the PASSENGER S SIDE PRIMARY ARM POSITIVE STOP ASSEMBLY FLIP AROUND A...

Страница 8: ...e Picture 13 Open the washing material boxes and load in ONE 10 X 48 OD 1 4 BUN followed by TWO 8 X 48 OD 1 4 BUNS and another 10 X 48 OD 1 8 BUN onto the hub assembly see Picture below Next load TWO...

Страница 9: ...ow Finish with THREE FOAM SPACERS Next load ONE 10 X 48 OD 1 8 BUN TWO 10 X 54 OD 1 8 BUNS ONE 10 X 60 OD 1 4 and finally ONE 8 X 60 OD 1 4 BUN Reinstall the two compression plates and mount the hub t...

Страница 10: ...rks com 10 Pic 17 Hub Height Open the washing material boxes and load the foam into the bottom hub as shown in Picture 20 Pic 20 Bottom Hub Fill STOP DO NOT SET THE TOP OF THE BOTTOM HUB HIGHER THAN 3...

Страница 11: ...w motorcitywashworks com 11 Repeat the same process for the top hubs on both wheels Pic 21 Top Hub Fill 3 8 SLASH 10 X 23 1 8 THICK 10 X 25 1 8 THICK 3 8 SLASH 10 X 27 2 AC 1 8 THICK 3 8 SLASH 1 4 THI...

Страница 12: ...Y ARM CYLINDERS THE CROSS OVER REQUIRES A SEPARATE 15AMPS 120VAC 1PH ELECTRICAL CIRCUIT IN ORDER TO AVOID EQUIPMENT MALFUNCTION DO NOT CONNECT ANY OTHER ELECTRICAL DEVICE ON THE SAME CIRCUIT FEEDING Y...

Страница 13: ...MOTOR to a separate starter unit Each motor has to be protected with an OVERLOAD RELAY SET AT THE MOTOR RATED FULL LOAD CURRENT FOR THE PROPER VOLTAGE NOTE NEITHER OF THE MOTOR ELECTRICAL CABLES ARE C...

Страница 14: ...AT THE MOTOR RATED FULL LOAD CURRENT FOR THE PROPER VOLTAGE 6 6 AMPS 208 VAC 3PH 6 0 AMPS 230 VAC 3PH 3 0 AMPS 460 VAC 3PH WARNING EACH MOTOR STARTER AUXILIARY CONTACT HAS TO BE CONNECTED IN SERIES W...

Страница 15: ...LY See picture 29 Connect the RUN SIGNAL INPUT terminal 6 to one function of your car wash controller Connect the retract air panel to one function of your car wash controller and through TERMINALS 4...

Страница 16: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 16 Pic 29 Inverter Panel...

Страница 17: ...L OR ANY OTHER IMPURITIES WITHIN THE MAIN AIR SUPPLY MAY AFFECT THE PERFORMANCE OF THE EQUIPMENT AND LEAD TO PREMATURE WEAR OR MAJOR DAMAGE TO THE CROSS OVER DELIVERY SYSTEM OR ITS COMPONENTS Bring a...

Страница 18: ...OD polyflow tubing air line from the main compressed air line to the RETRACT AIR PANEL Pull another 3 8 OD AIR LINE from the air panel to a tee above your MCWW CROSS OVER and connect to the ROD END F...

Страница 19: ...om Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 19 Pic 32 Retract Air Panel Pic 33 Secondary Cylinder MAIN AIR INLET 3 8 BLACK AIR LINE...

Страница 20: ...F THE CYLINDER see Picture 34 below Pull one PURPLE 3 8 OD AIR LINE from the DRIVER S SIDE REGULATOR to the DRIVER S SIDE PRIMARY CYLINDER and connect to the ROD END OF THE CYLINDER see Picture 34 bel...

Страница 21: ...SIDE SOLENOID VALVE to a second OUTPUT FROM THE CAR WASH CONTROLLER and program the output to TURN ON TURN ON AT THE CENTER OF THE FRONT WHEEL AND TURN OFF AT THE CENTER OF THE REAR WHEEL Pic 36 Same...

Страница 22: ...TOR IS SET AT 40 PSI THEN SET THE MIRROR BUMP AIR PANEL REGULATOR AT 20 PSI TO DECREASE THE BRUSH PRESSURE TO THE MIRROR AREA INCREASE THE REGULATOR TO 25 PSI Foamers Installation Bring ONE 1 2 OD and...

Страница 23: ...ll a 1 2 water hose from a dilution station to the MIDDLE OF THE TOP CROSS BEAM Picture 39 NOTE IF THE LENGTH OF THE HOSE BETWEEN THE DILUTION STATION AND YOUR CROSS OVER IS MORE THAN 50 FEET WE RECOM...

Страница 24: ...CONNECTED TO EITHER SIDE DRIVER S SIDE or PASSENGER S SIDE OF THE CROSS OVER TOP CROSS BEAM BY 1 DISCONNECTING THE SHORT 36 LONG HOSE ON THE DRIVER S SIDE 2 CONNECTING THE CROSS OVER HOSE TO THE DRIV...

Страница 25: ...REAMER SOAP FOAMER DILUTION STATION to the wrap adjust the foamers and position the STREAMER HEADS TO SPRAY THE FOAM TO COVER BOTH SIDES OF THE VEHICLE Turn OFF the dilution station Consult your MCWW...

Страница 26: ...eed up the knuckling out of the secondary arm It will increase the pressure on the rear of the vehicle Decreasing the air pressure will speed up the knuckling in of the secondary arm AIR SOLENOID VALV...

Страница 27: ...e by adjusting the POSITIVE STOP located at the elbow of the brush arm see Picture 42 Pic 42 Cross Over Positive Stops By moving the positive stop arm to the next mounting hole see Pictures below the...

Страница 28: ...ed by the PRIMARY CYLINDERS See Picture 46 The SECONDARY ARM also sits against a positive stop pushed by the SECONDARY CYLINDERS When the both the primary and secondary arms are in resting position bo...

Страница 29: ...ly When the vehicle is being pulled through the wash it makes contact with and pushes the wheel because of the rotation of the wheel CCW for D S and CCW for P S and because of its geometry the PRIMARY...

Страница 30: ...ck the PRIMARY ARM is pulling back on the secondary arm allowing the wheel to brush along the entire side of the vehicle profiling around mirrors and antennas If the brush becomes too sluggish while o...

Страница 31: ...kled Back After the rear of the vehicle reaches the wheel the SECONDARY ARM being pressurized to open will rotate and clean the rear of the vehicle see Picture 53 If the secondary arm is not wiping th...

Страница 32: ...13 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 32 Pic 54 P S Secondary Arm Extends Finally the secondary arm will finish its travel wiping and OVERLAPPING the middle area of the vehicle r...

Страница 33: ...ve all the required components as well as all your installation material If you have purchased your optional WRAP LICENSE PLATE BUMP separate from your Cross Over Wrap Around you have to install the s...

Страница 34: ...272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 34 Pic 3 Air Panel Pull air lines from the air panels to the cylinders as shown on Picture 4 Pic 4 Air Lines Connect the existi...

Страница 35: ...side mirror bump the timing of the license plate and the mirror bump being the same using the same output may simplify the functions programming WARNING VERIFY THAT THE VOLTAGE ON THE VALVES IS COMPA...

Страница 36: ...or City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 36 Primary and Secondary Connections With All Opti...

Страница 37: ...nd verify that both brushes are extended in their ready position in the center line of the wash bay Manually turn the air valve ON one at a time and confirm that each valve is controlling the appropri...

Страница 38: ...1 09 16 20 www motorcitywashworks com 38 Program each output to TURN ON 12 BEFORE THE FRONT OF THE CAR AND TO STAY ON UNTIL THE DRIVER S SIDE WHEEL HAS PASSED BEYOND THE MIRROR AREA ABOUT 9 LONG Pic 8...

Страница 39: ...UNTED ON WRAP LEG LICENSE PLATE BUMP AIR CIRCUIT FOR ONE WRAP WHEEL TYPICAL SEQUENCE OF OPERATION WRAP WHEEL RETRACTED AS THE VEHICLE APPROACHES REMOVETHEWRAP RETR ACT SIGNAL AS NORMAL ATTHESAME TIME...

Страница 40: ...the nozzle opening Check for proper coverage of the two Streamer Foamers if applicable Check for the overall performance of the equipment on the vehicle Profiling cleaning etc Wash down your equipment...

Страница 41: ...Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 41 Pic 48 Nozzle Body Pic 49 Driver Side Wheel Bearings Pic 50 Passenger Side Wheel Bearings Pic 51 D S Secondary Arm Bearings Pic...

Страница 42: ...nc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 42 Pic 53 P S Primary Arm Bearings Pic 54 D S Primary Arm Bearings GRE...

Страница 43: ...order to solve it and make the product or process operational again It is imperative to understand that all problems have a cause and solution Many times you may not have an actual fault and just a si...

Страница 44: ...Ensure that VFD Hz reading is ramping upward Separate motor from gearbox to see if motor spins freely If so gearbox may be seized Crossover Wraps Brush Arm s do not extend into center of wash bay Chec...

Страница 45: ...h es do not come to center before vehicle arrives Check retract ready signal is on soon enough to allow brushes to center before vehicle arrives Verify primary arm limits switch s are functioning prop...

Страница 46: ...Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 46 functioning properly Verify brush spin signal is not turning off b...

Страница 47: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 47 Exploded Views...

Страница 48: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 48...

Страница 49: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 49...

Страница 50: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 50...

Страница 51: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 51...

Страница 52: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 52...

Страница 53: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 53...

Страница 54: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 54...

Страница 55: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 55...

Страница 56: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 56...

Страница 57: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 57...

Страница 58: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 58...

Страница 59: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 59...

Страница 60: ...Motor City Wash Works Inc 48285 Frank Wixom Michigan 48393 U S A Phone 248 313 0272 Fax 248 313 0271 8MANLWRPCROVR01 09 16 20 www motorcitywashworks com 60...

Страница 61: ...with a new or refurbished unit not to include costs of removal or installation Any product returned to MCWW for warranty has to have a Return Material Authorization Number All shipping costs to MCWW a...

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