ii
ii
1
1.. S
Sa
affe
etty
y
WARNING
WARNING
--
The pro
The proper and s
per and safe lubr
afe lubricati
ication and mai
on and mainten
ntenance fo
ance for these f
r these forkli
orklift truc
ft trucks, reco
ks, recommen
mmended by Mi
ded by Mitsubi
tsubishi For
shi Forklift Tr
klift Trucks, ar
ucks, are
e
outlined in the SERVICE MANUAL. Read and understand the SERVICE MANUAL before performing any lubrication or
outlined in the SERVICE MANUAL. Read and understand the SERVICE MANUAL before performing any lubrication or
maintenance on these trucks. Improper performance of lubrication or maintenance procedures is dangerous and could
maintenance on these trucks. Improper performance of lubrication or maintenance procedures is dangerous and could
result in injury or death. The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes
result in injury or death. The serviceman or mechanic may be unfamiliar with many of the systems on this truck. This makes
it important to use caution when performing service work.
it important to use caution when performing service work.
--
Do not op
Do not operat
erate these t
e these trucks u
rucks unless you h
nless you have rea
ave read and unde
d and understo
rstood the ins
od the instruc
tructions in t
tions in the SERV
he SERVICE MANU
ICE MANUAL. Impr
AL. Improper
oper
truck operation is dangerous and could result in
truck operation is dangerous and could result in injury or death.
injury or death.
A knowledge of the system and/or components is important
A knowledge of the system and/or components is important
before the removal or disassembly of any component.
before the removal or disassembly of any component.
Because of the size of some of the truck components, the
Because of the size of some of the truck components, the
serviceman or mechanic should check the weights
serviceman or mechanic should check the weights noted in
noted in
this Manual.
this Manual.
Use proper lifting procedures when removing any
Use proper lifting procedures when removing any
components.
components.
Following is a list of basic
Following is a list of basic precautions that should always be
precautions that should always be
observed.
observed.
(1)
(1) Read a
Read and und
nd underst
erstand all w
and all warni
arning plat
ng plates and d
es and decals o
ecals on
n
the truck before operating, lubricating or repairing the
the truck before operating, lubricating or repairing the
product.
product.
(2)
(2) Alwa
Always wear pr
ys wear protec
otective gl
tive glasses an
asses and prote
d protective s
ctive shoes
hoes
when working around trucks. In particular, wear
when working around trucks. In particular, wear
protective glasses when using a hammer or sledge on
protective glasses when using a hammer or sledge on
any part of the truck or its attachments with a hammer
any part of the truck or its attachments with a hammer
or sledge.
or sledge.
Use welders gloves, hood/goggles, apron and other
Use welders gloves, hood/goggles, apron and other
protective clothing appropriate to the welding job
protective clothing appropriate to the welding job
being performed. Do not wear loose fitting or torn
being performed. Do not wear loose fitting or torn
clothing. Remove all rings from fingers when working
clothing. Remove all rings from fingers when working
on machinery.
on machinery.
(3)
(3) Do not
Do not work o
work on any tr
n any truck tha
uck that is supp
t is supporte
orted only by l
d only by lift
ift
jacks
jacks or
or a
a hoist.
hoist. Always
Always use
use blocks
blocks or
or jack
jack stands
stands to
to
support the truck before performing any
support the truck before performing any disassembly.
disassembly.
(4)
(4) Lowe
Lower the fo
r the forks or o
rks or other i
ther imple
mplement
ments to the g
s to the groun
round
d
before perform
before performing any work on the truck. If
ing any work on the truck. If this cannot
this cannot
be done, make sure the forks or other implements are
be done, make sure the forks or other implements are
blocked correctly to prevent them from dropping
blocked correctly to prevent them from dropping
unexpectedly.
unexpectedly.
(5)
(5) Use s
Use steps a
teps and gr
nd grab hand
ab handles (i
les (if appli
f applicable
cable) whe
) when
n
mounting or dismounting a truck. Clean any mud or
mounting or dismounting a truck. Clean any mud or
debris from steps, walkways or work platforms before
debris from steps, walkways or work platforms before
using. Always face truck when using steps, ladders and
using. Always face truck when using steps, ladders and
walkways. When it is not possible to use the designed
walkways. When it is not possible to use the designed
access system, provide ladders, scaffolds, or work
access system, provide ladders, scaffolds, or work
platforms to perform safe repair
platforms to perform safe repair operations.
operations.
(6)
(6) To avo
To avoid bac
id back inju
k injury, us
ry, use a ho
e a hoist w
ist when li
hen lifting
fting
components which weigh 23 kg (51 lb) or more. Make
components which weigh 23 kg (51 lb) or more. Make
sure all chains, hooks, sl
sure all chains, hooks, slings, etc., are in good condition
ings, etc., are in good condition
and are of the correct capacity. Be sure hooks are
and are of the correct capacity. Be sure hooks are
positioned correctly. Lifting eyes are not to be side
positioned correctly. Lifting eyes are not to be side
loaded during a lifting
loaded during a lifting operation.
operation.
(7)
(7) To avo
To avoid bur
id burns, be a
ns, be alert o
lert of the ho
f the hot sect
t sections an
ions and hot
d hot
fluids in lines, tubes and compartments, even when idle
fluids in lines, tubes and compartments, even when idle
or off.
or off.
(8)
(8) Be car
Be careful wh
eful when rem
en removing c
oving cover p
over plates
lates. Gradu
. Gradually
ally
remove the last two bolts or nuts located at opposite
remove the last two bolts or nuts located at opposite
ends of the cover or device and pry cover loose to
ends of the cover or device and pry cover loose to
relieve any springs or other pressures, before removing
relieve any springs or other pressures, before removing
the last two bolts or
the last two bolts or nuts completely.
nuts completely.
(9)
(9) Be car
Be careful wh
eful when rem
en removing f
oving filler c
iller caps, bre
aps, breather
athers and
s and
plugs on the truck. Wrap a
plugs on the truck. Wrap a cloth around the cap or plug
cloth around the cap or plug
to prevent being sprayed or splashed by liquids under
to prevent being sprayed or splashed by liquids under
pressure. Be aware that the danger of
pressure. Be aware that the danger of being sprayed or
being sprayed or
splashed is ever greater if it is immediately after
splashed is ever greater if it is immediately after
stopping the truck, as fluids is very hot.
stopping the truck, as fluids is very hot.
(10)
(10) Use tools well ma
Use tools well maintained. And use the too
intained. And use the tools in proper
ls in proper
way.
way.
(11)
(11) Reinstall all fasteners with sam
Reinstall all fasteners with same part number. Do n
e part number. Do not
ot
use a lesser quality fastener if replacements are
use a lesser quality fastener if replacements are
necessary.
necessary.
(12)
(12) If possible, make all repairs w
If possible, make all repairs with the truck parked on a
ith the truck parked on a
level, hard surface. Block truck so it does not roll while
level, hard surface. Block truck so it does not roll while
working on or under truck.
working on or under truck.
(13)
(13) Before starting
Before starting to work on truck, hang "Do n
to work on truck, hang "Do not Operate"
ot Operate"
tag in the
tag in the Operator Compartme
Operator Compartment.
nt.
(14)
(14) Repairs, which re
Repairs, which require welding,
quire welding, should be perform
should be performed
ed
only with the appropriate reference information and by
only with the appropriate reference information and by
personnel adequately trained and knowledgeable in
personnel adequately trained and knowledgeable in
welding procedures. Determine the type of metal and
welding procedures. Determine the type of metal and
select the correct welding procedure and electrodes,
select the correct welding procedure and electrodes,
rods or wire to provide a weld metal strength
rods or wire to provide a weld metal strength
equivalent at least to that of
equivalent at least to that of parent metal.
parent metal.
(15)
(15) Do not damage wir
Do not damage wiring during the r
ing during the removal process. Do
emoval process. Do
not reuse the damaged wiring. Reinstall the wiring
not reuse the damaged wiring. Reinstall the wiring
paying attention not to contact sharp corners or hot
paying attention not to contact sharp corners or hot
parts. Place wiring away from oil
parts. Place wiring away from oil pipe.
pipe.
(16)
(16) Be sure all prote
Be sure all protective devices in
ctive devices including guards and
cluding guards and
shields are properly installed and functioning correctly
shields are properly installed and functioning correctly
before starting a repair.
before starting a repair.
If a guard or shield must be removed to perform the
If a guard or shield must be removed to perform the
repair work, use extra
repair work, use extra caution.
caution.
(17)
(17) Always support the mast and car
Always support the mast and carriage to keep carr
riage to keep carriage
iage
or attachments raised when maintenance or repair
or attachments raised when maintenance or repair
work is performed, which requires the mast in the
work is performed, which requires the mast in the
raised position.
raised position.
(18)
(18) Loose or
Loose or damaged fuel,
damaged fuel, lubricant and hydraulic
lubricant and hydraulic lines,
lines,
tubes and hoses could cause fires. Do
tubes and hoses could cause fires. Do not bend or strike
not bend or strike
high pressure lines or install ones which have been
high pressure lines or install ones which have been
bent or damaged. Inspect lines, tubes and hoses
bent or damaged. Inspect lines, tubes and hoses
carefully. Do not check for leaks with your hands. Pin
carefully. Do not check for leaks with your hands. Pin
hole (very small) leaks could result in a
hole (very small) leaks could result in a high velocity oil
high velocity oil
stream that will be invisible close to the hose. This oil
stream that will be invisible close to the hose. This oil
could penetrate the skin and cause
could penetrate the skin and cause personal injury. Use
personal injury. Use
cardboard or paper to locate pin hole leaks.
cardboard or paper to locate pin hole leaks.
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