2-133
2-133
501159
501159
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
CHAPTER 2 TROUBLESHOOTING FOR CONTROL CIRCUITS
3.
3.60
60 Ba
Batt
tter
ery Co
y Cons
nsum
umpt
ptio
ion Mu
n Much
ch
Error code: None
Error code: None
Situation
Situation
Battery low indicator flashes.
Battery low indicator flashes. Traction motor operation restricted to "ECONOMY" mode. Normal pump motor
Traction motor operation restricted to "ECONOMY" mode. Normal pump motor
and power
and power steering operations.
steering operations.
Possible
Possible
cause
cause
Consumed battery, improper battery voltage adjustment setting (Setup Option #46),
Consumed battery, improper battery voltage adjustment setting (Setup Option #46), faulty main harness,
faulty main harness,
faulty logic unit.
faulty logic unit.
Trigger of
Trigger of
the error
the error
code
code
Corrected batter
Corrected battery voltage is less
y voltage is less than 25 V.
than 25 V.
Battery voltage is corrected by #46 value.
Battery voltage is corrected by #46 value.
Checks
Checks
(1) Disconnect battery plug
(1) Disconnect battery plug
(3) Set #46 of Setup Option Group
(3) Set #46 of Setup Option Group
(5) Perform inverter discharging work
(5) Perform inverter discharging work
(8) Repair or replace main harness
(8) Repair or replace main harness
(7) Replace logic card of logic unit
(7) Replace logic card of logic unit
(2) Check battery voltage
(2) Check battery voltage
25
25
V
V
or
or
more
more
Less
Less
than
than
25
25
V
V
(4) Charge battery or replace with new battery
(4) Charge battery or replace with new battery
If fault remains
If fault remains
(6) Disconnect connector E-01 and E-04
(6) Disconnect connector E-01 and E-04
Check continuity between E-04-19(105) and E-01-14
Check continuity between E-04-19(105) and E-01-14
Continuity
Continuity
No
No
continuity
continuity
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