
ENGINE MAIN PARTS - INSPECTION AND CORRECTION
2 - 18
1. Cylinder Head, Valve Mechanism
1.1 Measuring the cylinder head bottom face
distortion
Using a straight edge across the bottom face of
the cylinder head and a thickness gauge, measure
for any distortion. If the measured distortion
exceeds the limit, correct with a surface grinder.
Unit: mm (in.)
Standard
value
Limit
Cylinder head bottom
face distortion
0.05 less
(0.002 less)
0.10
(0.004)
1.2 Measuring the rocker arm bore and the
rocker shaft diameter
Measure the rocker arm bore and the rocker shaft
diameter to obtain the arm-to-shaft clearance. If
the clearance is between the standard value and
the limit, replace the rocker arm. If the clearance
is equal to or exceeds the limit, replace both the
rocker arm and shaft.
Unit: mm (in.)
Nominal
value
Standard value
Limit
Rocker arm
inner
diameter
φ
19
(0.749)
18.910 to 18.930
(0.7450 to 0.7458)
―
Rocker shaft
diameter
φ
19
(0.749)
18.880 to 18.898
(0.7438 to 0.7445)
―
Arm-to-shaft
clearance
―
0.012 to 0.050
(0.0005 to 0.002)
0.200
(0.0079)
1.3
Measuring the valve spring for
squareness and free length
Measure the valve spring for squareness, free
length, etc. If any of the measured values
exceeds the limit, replace the spring.
Unit: mm (in.)
Standard value
Limit
Free length
47 (1.85)
46 (1.81)
Squareness
θ
=2.0º or less
△
(gap)=0.2 (0.0079)
or less
Lf=47 (1.8504)
△
=0.5
(0.0197)
across the
entire
length
Installed
length/load
mm (in.)/N
(kgf) [lbf]
39.0 (1.536)/
131 to 145
(13.3 to 14.7)
[29 to 33]
30.1 (1.185)/
279 to 309
(28.5 to 31.5)
[63 to 69]
-15%
Measuring the rocker arm inner diameter
and the rocker shaft diameter
Measuring the cylinder head bottom face
for distortion
θ
Measuring the spring for squareness
and free length
Measuring locations
and directions
Measuring
direction
Measuring
direction
Measuring
location
Free length
Spring squareness (gap)
Содержание diesel engines
Страница 5: ......
Страница 33: ...SERVICE STANDARDS 1 20 ...
Страница 34: ...1 General Tools 1 22 2 Special Tools 1 23 TOOLS LIST ...
Страница 37: ...TOOLS LIST 1 24 ...
Страница 38: ...1 Identifying the Timing for Overhaul 1 26 2 Measuring the Compression Pressure 1 27 OVERHAUL TIMING ...
Страница 41: ...OVERHAUL TIMING 1 28 ...
Страница 46: ......
Страница 47: ......
Страница 61: ...ENGINE MAIN PARTS DISASSEMBLY 2 16 ...
Страница 99: ...FUEL SYSTEM REMOVAL 3 8 ...
Страница 115: ...FUEL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 3 24 ...
Страница 117: ...FUEL SYSTEM INSTALLATION 3 26 1 Fuel Injection Pumps Installing the fuel injection pumps Installation sequence ...
Страница 119: ...FUEL SYSTEM INSTALLATION 3 28 2 Governor Installing the governor Installation sequence ...
Страница 123: ...FUEL SYSTEM INSTALLATION 3 32 ...
Страница 131: ...OIL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 4 8 ...
Страница 143: ...COOLING SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 5 8 ...
Страница 150: ......
Страница 151: ......
Страница 153: ...INLET AND EXHAUST SYSTEMS REMOVAL 6 4 ...
Страница 159: ...INLET AND EXHAUST SYSTEMS INSTALLATION 6 10 ...
Страница 160: ...1 Starter 7 2 2 Alternator 7 3 3 Stop Solenoid 7 4 4 Glow Plug 7 5 ELECTRICAL SYSTEM REMOVAL ...
Страница 161: ...ELECTRICAL SYSTEM REMOVAL 7 2 1 Starter Removal of the starter Removal sequence Harness Bolt Starter ...
Страница 164: ...ELECTRICAL SYSTEM REMOVAL 7 5 4 Glow Plug Removal of the glow plug Removal sequence Glow plug Connection plate ...
Страница 165: ...ELECTRICAL SYSTEM REMOVAL 7 6 ...
Страница 184: ...1 Glow Plug 7 26 2 Stop Solenoid 7 27 3 Alternator 7 28 4 Starter 7 29 ELECTRICAL SYSTEM INSTALLATION ...
Страница 189: ...ELECTRICAL SYSTEM INSTALLATION 7 30 ...
Страница 207: ...MISCELLANEOUS 9 4 ...