
SERVICE STANDARDS
1 - 13
Unit: mm (in.)
Gro
up
Item
Nominal
value
Standard value
Limit
Remarks
Free length
47 (1.85)
46 (1.81)
Squareness
θ
=2.0°
Δ
=0.2
(0.0079)
Lf=47
(1.8518)
△
= 0.5
(0.0197)
across the
entire length
V
al
ve s
pri
ng
Installed length
/
load
mm (in.)/N (kgf) [lbf]
39.0 (1.536)/
131 to 145
(13.3 to 14.7)
[29 to 33]
30.1 (1.185)/
279 to 309
(28.5 to 31.5)
[63 to 69]
-15 %
Push rod
Bend
―
0.3 (0.011)
Replace
Cylinder head
Bottom face
distortion
0.05 (0.002)
or less
0.10 (0.004)
Correct
Cylinder block top face
distortion
0.05 (0.002)
or less
0.10 (0.004)
Correct
Bore
φ
78
(3.07)
78.0
+0.03
0
(3.07
+0.0012
0
)
78.2 (3.08)
Bore or replace
C
yl
inde
r
Out of roundness
±
0.01 (0.0004)
or less
―
STD
78.00
(3.07)
77.93 to 77.95
(3.070 to 3.071)
77.80
(3.065)
0.25 OS
78.25
(3.08)
78.18 to 78.20
(3.080 to 3.081)
78.05
(3.075)
Diameter
0.50 OS
78.50
(3.09)
78.43 to 78.45
(3.090 to 3.090)
78.30
(3.085)
Max. allowable variation in
weight among pistons on the
same engine
±
5 g (0.177 oz)
or less
―
Piston pin diameter
φ
23
(0.9062)
22.944 to 23.000
(0.9039 to 0.9062)
―
Piston pin-to-boss clearance
0.006 to 0.018
(0.0002 to 0.0007)
0.050
(0.002)
Pi
st
on
Piston-to-cylinder clearance
0.035 to 0.086
(0.0014 to 0.0034)
0.300
(0.012)
Bore or replace
No. 1 ring
0.09 to 0.11
(0.0035 to 0.0043)
0.300
(0.012)
No. 2 ring
0.07 to 0.11
(0.0028 to 0.0043)
0.200
(0.008)
Piston
ring-to-groove
clearance
Oil ring
0.03 to 0.07
(0.0012 to 0.0028)
0.200
(0.008)
Replace piston ring
No. 1 ring
0.15 to 0.30
(0.006 to 0.012)
No. 2 ring
0.15 to 0.35
(0.006 to 0.014)
Piston ring
Piston ring gap
Oil ring
0.20 to 0.40
(0.008 to 0.016)
1.50
(0.06)
Replace
Bend and twist
0.05/100
(0.002/3.940)
0.15/100
(0.006/3.940)
Engine mai
n
p
a
rt
s
Co
nn
ecting
ro
d
End play
0.10 to 0.35
(0.004 to 0.014)
0.50
(0.020)
Replace connecting
rod
θ
Содержание diesel engines
Страница 5: ......
Страница 33: ...SERVICE STANDARDS 1 20 ...
Страница 34: ...1 General Tools 1 22 2 Special Tools 1 23 TOOLS LIST ...
Страница 37: ...TOOLS LIST 1 24 ...
Страница 38: ...1 Identifying the Timing for Overhaul 1 26 2 Measuring the Compression Pressure 1 27 OVERHAUL TIMING ...
Страница 41: ...OVERHAUL TIMING 1 28 ...
Страница 46: ......
Страница 47: ......
Страница 61: ...ENGINE MAIN PARTS DISASSEMBLY 2 16 ...
Страница 99: ...FUEL SYSTEM REMOVAL 3 8 ...
Страница 115: ...FUEL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 3 24 ...
Страница 117: ...FUEL SYSTEM INSTALLATION 3 26 1 Fuel Injection Pumps Installing the fuel injection pumps Installation sequence ...
Страница 119: ...FUEL SYSTEM INSTALLATION 3 28 2 Governor Installing the governor Installation sequence ...
Страница 123: ...FUEL SYSTEM INSTALLATION 3 32 ...
Страница 131: ...OIL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 4 8 ...
Страница 143: ...COOLING SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 5 8 ...
Страница 150: ......
Страница 151: ......
Страница 153: ...INLET AND EXHAUST SYSTEMS REMOVAL 6 4 ...
Страница 159: ...INLET AND EXHAUST SYSTEMS INSTALLATION 6 10 ...
Страница 160: ...1 Starter 7 2 2 Alternator 7 3 3 Stop Solenoid 7 4 4 Glow Plug 7 5 ELECTRICAL SYSTEM REMOVAL ...
Страница 161: ...ELECTRICAL SYSTEM REMOVAL 7 2 1 Starter Removal of the starter Removal sequence Harness Bolt Starter ...
Страница 164: ...ELECTRICAL SYSTEM REMOVAL 7 5 4 Glow Plug Removal of the glow plug Removal sequence Glow plug Connection plate ...
Страница 165: ...ELECTRICAL SYSTEM REMOVAL 7 6 ...
Страница 184: ...1 Glow Plug 7 26 2 Stop Solenoid 7 27 3 Alternator 7 28 4 Starter 7 29 ELECTRICAL SYSTEM INSTALLATION ...
Страница 189: ...ELECTRICAL SYSTEM INSTALLATION 7 30 ...
Страница 207: ...MISCELLANEOUS 9 4 ...