
Warning
Risk of fire and explosion ···0-2
●
Never use open fire
······························0-2
●
Keep things tidy around the engine
··········0-2
●
Do not open the crankcase until it has
cooled down
········································0-2
●
Pay attention to fuel and oil leakage
·········0-2
●
Use explosion-proof light
························0-2
●
Prevent short circuit
······························0-2
●
Keep fire extinguisher and first-aid kit
at hand
··············································0-2
Warning
Risk of entanglement into
the machine ························0-3
●
Keep guards on the rotating parts
············0-3
●
Ensure safety in the surrounding area
when starting the engine
························0-3
●
Keep away from rotating parts while the
engine is running
··································0-3
●
Lockout/tagout
·····································0-3
●
Always stop the engine before any
inspection/service
·································0-3
●
Remove the turning gear after use
···········0-3
Warning Risk
of burn ························0-4
●
Do not touch the engine while it is
running or for a while after it is stopped
·····0-4
●
Be careful when opening/closing the
radiator cap
·········································0-4
●
Replenish coolant only when
the coolant in the system is cold
··············0-4
●
Do not remove heat insulating material
·····0-4
Warning
Exhaust gas is
poisonous ···························0-4
●
Ensure good ventilation while the
engine is running
··································0-4
Warning Hearing
difficulty ·················0-4
●
Wear ear protector
································0-4
Warning
Beware of falling engine ·····0-5
●
Exercise caution when lifting the engine
····0-5
●
Do not climb on the engine
·····················0-5
●
Secure your foothold when carrying out
service
···············································0-5
Caution
Use correct engine oil
and LLC ······························0-5
●
Only use the specified fuel, engine oil
and coolant (LLC)
·································0-5
●
Handle LLC with care
····························0-5
●
Lawful disposal of waste oil and
coolant
···············································0-5
Caution Handling
of battery··············0-6
●
Handle the battery with care
····················0-6
Caution
How to handle
emergencies ·······················0-6
●
Engine overheat - Idle to cool down,
then stop the engine
·····························0-6
●
Never restart the engine after a sudden
stop unless the cause is eliminated
··········0-6
●
Stop the engine immediately upon oil
pressure drop
······································0-6
●
Stop the engine immediately upon broken
fan belt
···············································0-6
Caution
How to handle
emergencies ·······················0-6
●
Engine overheat - Idle to cool down,
then stop the engine
·····························0-6
●
Never restart the engine after a sudden
stop unless the cause is eliminated
··········0-6
●
Stop the engine immediately upon oil
pressure drop
······································0-6
●
Stop the engine immediately upon broken
fan belt
···············································0-6
Caution Other
considerations···········0-7
●
Never alter or modify the engine
··············0-7
●
Do not tamper with sealing
·····················0-7
●
Daily and periodical inspection
················0-7
●
Running-in period
·································0-7
●
Warming up the engine
··························0-7
●
Do not overload the engine
·····················0-7
●
Cooling down the engine
························0-7
●
Do not spill water onto the engine
···········
0-7
●
Air cleaner maintenance precautions
········0-8
●
Observe safety rules at work sites
············0-8
●
Wear appropriate clothes and protective
gear
···················································0-8
●
Use appropriate tools when carrying out service
0-8
●
Do not operate the starter continuously
·····0-8
●
The battery switch must be kept ON while
the engine is running
·····························0-8
●
Precautions for road transport
·················0-8
SAFETY CAUTIONS
Содержание diesel engines
Страница 5: ......
Страница 33: ...SERVICE STANDARDS 1 20 ...
Страница 34: ...1 General Tools 1 22 2 Special Tools 1 23 TOOLS LIST ...
Страница 37: ...TOOLS LIST 1 24 ...
Страница 38: ...1 Identifying the Timing for Overhaul 1 26 2 Measuring the Compression Pressure 1 27 OVERHAUL TIMING ...
Страница 41: ...OVERHAUL TIMING 1 28 ...
Страница 46: ......
Страница 47: ......
Страница 61: ...ENGINE MAIN PARTS DISASSEMBLY 2 16 ...
Страница 99: ...FUEL SYSTEM REMOVAL 3 8 ...
Страница 115: ...FUEL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 3 24 ...
Страница 117: ...FUEL SYSTEM INSTALLATION 3 26 1 Fuel Injection Pumps Installing the fuel injection pumps Installation sequence ...
Страница 119: ...FUEL SYSTEM INSTALLATION 3 28 2 Governor Installing the governor Installation sequence ...
Страница 123: ...FUEL SYSTEM INSTALLATION 3 32 ...
Страница 131: ...OIL SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 4 8 ...
Страница 143: ...COOLING SYSTEM DISASSEMBLY INSPECTION AND REASSEMBLY 5 8 ...
Страница 150: ......
Страница 151: ......
Страница 153: ...INLET AND EXHAUST SYSTEMS REMOVAL 6 4 ...
Страница 159: ...INLET AND EXHAUST SYSTEMS INSTALLATION 6 10 ...
Страница 160: ...1 Starter 7 2 2 Alternator 7 3 3 Stop Solenoid 7 4 4 Glow Plug 7 5 ELECTRICAL SYSTEM REMOVAL ...
Страница 161: ...ELECTRICAL SYSTEM REMOVAL 7 2 1 Starter Removal of the starter Removal sequence Harness Bolt Starter ...
Страница 164: ...ELECTRICAL SYSTEM REMOVAL 7 5 4 Glow Plug Removal of the glow plug Removal sequence Glow plug Connection plate ...
Страница 165: ...ELECTRICAL SYSTEM REMOVAL 7 6 ...
Страница 184: ...1 Glow Plug 7 26 2 Stop Solenoid 7 27 3 Alternator 7 28 4 Starter 7 29 ELECTRICAL SYSTEM INSTALLATION ...
Страница 189: ...ELECTRICAL SYSTEM INSTALLATION 7 30 ...
Страница 207: ...MISCELLANEOUS 9 4 ...