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Additional Maintenance General Checkpoints
No. General maintenance requirements for driving under normal conditions
Frequency of Inspection
5,000 Km / 6 months
(Whichever is earlier)
Every 15,000 Km / 1 Year
(Whichever is earlier)
1 Check for reliable and effective fixings and retainers of front and rear suspension
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2 Check for reliable and effective connections of steering track rod, ball joint and knuckle retaining bolts
3 Check for complete and effective light signal, instrument display, electrical device functions
4 Check for battery level and charging and check and clear battery terminals, tightened when necessary
5 Check for damaged air bag surface and reliable and effective seat belt functions
6 Check for clamps at both ends of inter-cooler pipe, and re-tighten them with a torque of 5Nm
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Road test: performance test
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Check for exhaust pipe connection is secured reliably and effectively and rubber shackles of exhaust pipe are aged and broken
9 Check for disturbance and damage of vacuum system pipeline
10 Check for engine compartment harness is secured reliably and effectively without disturbance and damage
11 Check for transmission shaft universal joint gaiter
12 Clean carbon deposits on oxygen sensor probe
13 Check for reliable and effective operation of engine crankcase ventilation system
14 Replace propeller shaft damper every 200,000 km (applicable to the model equipped with propeller shaft damper) Special maintenance item
Note:
1. The inspection given above are in addition to the Periodic Maintenance Schedule. These are mandatory checks to be done at specified intervals as given above.
2. The maintenance content of this table is applicable to our company manufactured series vehicle and selection of maintenance items shall depend on vehicle features.
3. The maintenance interval of air filter element and AC ventilation system element shall be shortened for vehicles running in the environment full of dust.
4. Tyre rotation every 15,000 km based on tyre wear and then tyre pressure correction.
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Years
1
Month*
6
Months*
1
Year*
2
Year
3
Year
4
Year
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Year
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Year
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Year
Operation / Processes
for Periodic
Service Schedule
Replacement / Inspection
Frequency: Year / Kilometre
(whichever is earlier)
1000* 5000* 15000* 30000 45000 60000 75000 90000 105000 120000 135000 150000
Vehicle Software Update* Every service U U U U U U U U U U U U
Steering Geometry /
Wheel Balancing /
Rotation / Tyre Pressure
Every Service I I I I I I I I I I
Check the DTC, Diagnos,
Inspect and clear the
all DTC
Every Service I I I I I I I I I I I I
Check Fuel lines for
Leakages
Every Service I I I I I I I I I I I I
Check HVAC for
Satisfactory Performance
Every Service I I I I I I I I I I I I
Check front & rear
Brake pad
Every Service I I I I I I I I I I
Nitrogen - Oxygen Sensor Inspect and clean if required I I I I I I I I I I I
Sunroof Operation Special maintenance item Clean the guide rails and apply special grease when necessary, check for water drain function of sunroof, and clean as required.
Symbol Abbreviation: • R - Replace • U - Check for Vehicle Software version and Update (including campaigns) if required • I - Inspect (Top up if required/Adjust/Clean/Gap setting/Clean) • NA: Not applicable
• * Labour Free Services.
Tightening of underbody fasteners, door adjustments and functional checks of all the systems during every service is mandatory.
Check the coolant level and top up as required, replace if it is contaminated/ discoloured or there is sludge formation.
Filters, Fluid, Diesel Exhaust Fluid (DEF), Consumables, Components, Wheel Alignment, Wheel Balancing etc. (but not limited to mentioned) will be replaced on chargeable basis.
Transmission oil is maintenance free through all life cycle. Top up as required.
Topping of Diesel Exhaust Fluid (DEF) (not a part of periodic
maintenance schedule)
5000 15000 30000 45000 60000 75000 90000 105000 120000 135000 150000
Check and if necessary, top up additive for emission reduction
(Diesel Exhaust Fluid - DEF).
(Tank capacity 21 litre. Recommended max fill quantity 17 litre.)
For more information on DEF, refer the Owner’s Manual Diesel
Exhaust Fluid (DEF) section.
I I I I I I I I I I I
MAINTENANCE INTERVAL MAINTENANCE INTERVAL