4V2A1563 (E)
5 - 49
5.5
PMC (Machine) Troubleshooting
Details for troubleshooting Machine side faults are presented below.
Machine side faults include the MT (Machine Tool) proper and the Custom
software of the PMC (Programmable Machine Controller).
Use this information as a guide to the troubleshooting tools provided on
the machine tool system and follow the references to other chapters (in
this Maintenance Guide) and manuals provided with the machine.
•
The Macro Executor generates alarms for most faults on the machine
tool. Exceptions to this are power supplies or PMC hardware failures.
5.5.1
Machine Troubleshooting Tools
The troubleshooting tools provided for the machine consist of:
•
This Maintenance Guide
•
Machine Alarm function
•
PMC (Machine and CNC) Diagnostic (I/O) function
•
CNC Maintenance Manual
•
Schematics
5.5.2
Troubleshooting and the Mechanical Chapters
This Maintenance Guide contains chapters on the mechanical mainte-
nance for each major machine component (unit) and includes the follow-
ing information and detail:
•
Basic principles of operation
•
Descriptions of individual mechanisms
•
Locations of I/O related components
•
Adjustment procedures
Содержание V55
Страница 6: ...vi...
Страница 32: ...1 24 NOTES SKETCHES...
Страница 37: ...4V2A1563 E 2 3 FIGURE 2 1 SPINDLE POWER AND TORQUE CHARACTERISTICS...
Страница 39: ...4V2A1563 E 2 5 FIGURE 2 2 AXIS CONFIGURATION TRAVEL AND WORK CUBE...
Страница 41: ...4V2A1563 E 2 7 FIGURE 2 4 WORKPIECE SIZE LIMITATIONS...
Страница 53: ...4V2A1563 E 2 19 FIGURE 2 6 FLOOR SPACE FOR STANDARD MACHINE...
Страница 58: ...2 24 F IGURE 2 7 V55 WITH 25 TOOL ATC...
Страница 59: ...4V2A1563 E 2 25 F IGURE 2 8 V55 WITH 25 TOOL ATC AND LIFT UP CHIP CONVEYOR LEFT...
Страница 60: ...2 26 F IGURE 2 9 V55 WITH 25 TOOL ATC AND LIFT UP CHIP CONVEYOR RIGHT...
Страница 61: ...4V2A1563 E 2 27 F IGURE 2 10 V55 WITH 25 TOOL ATC LIFT UP CHIP CONVEYOR LEFT AND APC...
Страница 62: ...2 28 F IGURE 2 11 V55 WITH 25 TOOL ATC LIFT UP CHIP CONVEYOR RIGHT AND APC...
Страница 63: ...4V2A1563 E 2 29 F IGURE 2 12 V55 WITH 40 OR 80 TOOL ATC...
Страница 64: ...2 30 F IGURE 2 13 V55 WITH 40 OR 80 TOOL ATC AND LIFT UP CHIP CONVEYOR LEFT...
Страница 65: ...4V2A1563 E 2 31 F IGURE 2 14 V55 WITH 40 OR 80 TOOL ATC AND LIFT UP CHIP CONVEYOR RIGHT...
Страница 66: ...2 32 F IGURE 2 15 V55 WITH 40 OR 80 TOOL ATC LIFT UP CHIP CONVEYOR LEFT AND APC...
Страница 67: ...4V2A1563 E 2 33 F IGURE 2 16 V55 WITH 40 OR 80 TOOL ATC LIFT UP CHIP CONVEYOR RIGHT AND APC...
Страница 68: ...2 34 NOTES SKETCHES...
Страница 93: ...4V2A1563 E 3 23 FIGURE 3 6 LEVELING BASE POSITIONS AND BED TO FLOOR CLEARANCE...
Страница 94: ...3 24 NOTES SKETCHES...
Страница 99: ...4V2A1563 E 4 3 FIGURE 4 1 MACHINE CORE ELEMENTS...
Страница 103: ...4V2A1563 E 4 7 FIGURE 4 3 MAKINO PROFESSIONAL 3 CONTROL WITH MPC5...
Страница 106: ...4 10 NOTES SKETCHES...
Страница 114: ...4 18 NOTES SKETCHES...
Страница 123: ...4V2A1563 E 5 5 FIGURE 5 1 BASIC TROUBLESHOOTING FLOW CHART...
Страница 124: ...5 6 NOTES SKETCHES...
Страница 143: ...4V2A1563 E 5 25 NOTES SKETCHES...
Страница 153: ...4V2A1563 E 5 35 NOTES SKETCHES...
Страница 159: ...4V2A1563 E 5 41 NOTES SKETCHES...
Страница 166: ...5 48 NOTES SKETCHES...
Страница 191: ...4V2A1563 E 5 73 TEC F IGURE 5 26 S CHEMATIC PAGE FORMAT...
Страница 197: ...4V2A1563 E 5 79 NOTES SKETCHES...
Страница 198: ...5 80 NOTES SKETCHES...
Страница 202: ...NOTES SKETCHES...
Страница 227: ...4V2A1563 E 6 25 NOTES SKETCHES...
Страница 252: ...6 50 NOTES SKETCHES...
Страница 261: ...4V2A1563 E 6 59 FIGURE 6 36 SPINDLE HYDRAULIC CIRCUIT...
Страница 267: ...4V2A1563 E 6 65 FIGURE 6 40 L PORT SPINDLE LUBRICATION...
Страница 269: ...4V2A1563 E 6 67 FIGURE 6 41 V PORT SPINDLE LUBRICATION...
Страница 277: ...4V2A1563 E 6 75 NOTES SKETCHES...
Страница 279: ...4V2A1563 E 6 77 FIGURE 6 48 SEALING ROD INSTALLATION...
Страница 284: ...6 82 NOTES SKETCHES...
Страница 293: ...4V2A1563 E 7 5 F IGURE 7 3 AXIS DRIVE CIRCUIT...
Страница 297: ...4V2A1563 E 7 9 NOTES SKETCHES...
Страница 309: ...4V2A1563 E 7 21 FIGURE 7 12 BALL SCREW COOLING OIL AND TAC BEARING LUBRICATION PIPING...
Страница 311: ...4V2A1563 E 7 23 NOTES SKETCHES...
Страница 317: ...4V2A1563 E 7 29 FIGURE 7 18 BALL SCREW PRE TENSION PROCEDURE...
Страница 331: ...4V2A1563 E 7 43 FIGURE 7 26 Y AXIS LIMIT SWITCH TO DOG SETTINGS FIGURE 7 27 Z AXIS LIMIT SWITCH TO DOG SETTINGS...
Страница 346: ...7 58 NOTES SKETCHES...
Страница 348: ...7 60 FIGURE 7 35 Y AXIS COVER SYSTEM...
Страница 351: ...4V2A1563 E 7 63 NOTES SKETCHES...
Страница 369: ...4V2A1563 E 7 81 NOTES SKETCHES...
Страница 370: ...7 82 NOTES SKETCHES...
Страница 374: ...NOTES SKETCHES...
Страница 386: ...8 12 NOTES SKETCHES...
Страница 403: ...4V2A1563 E 8 29 NOTES SKETCHES...
Страница 423: ...4V2A1563 E 8 49 NOTES SKETCHES...
Страница 432: ...8 58 NOTES SKETCHES...
Страница 439: ...4V2A1563 E 9 5 NOTES SKETCHES...
Страница 441: ...4V2A1563 E 9 7 F IGURE 9 3 OIL CONTROLLER ELECTRICAL DRAWINGS...
Страница 443: ...4V2A1563 E 9 9 FIGURE 9 4 OIL CONTROLLER MACHINE SYSTEM...
Страница 464: ...9 30 NOTES SKETCHES...
Страница 468: ...NOTES SKETCHES...
Страница 490: ...A 22 NOTES SKETCHES...
Страница 525: ...4V2A1563 E A 57 NOTES SKETCHES...
Страница 526: ...A 58 NOTES SKETCHES...
Страница 534: ...B 6 NOTES SKETCHES...
Страница 546: ...B 18 NOTES SKETCHES...
Страница 558: ...B 30 NOTES SKETCHES...
Страница 564: ...B 36 NOTES SKETCHES...
Страница 568: ...B 40 NOTES SKETCHES...