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CWL-20E   

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  27  

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   en

Troubleshooting 

Touch 

screen 

message 

Meaning 

Possible solutions 

E-Stop 

 

Red emergency stop 

button has been pushed 
IN on one or more lift 
units. 

 

All red emergency stop 

buttons must be OUT to 
operate. 

1.

 

Determine cause of 
activation. 

2.

 

Rectify condition and 
verify ready to operate. 

3.

 

Reset Emergency Stop 
Button and reset the fault. 

Too Many 

to Lift 

 

Number of lift units on the 
current radio frequency 
and channel is more than 
the operator input during 
set up. 

 

Another lift system is 
already operating on the 
selected radio frequency 
and channel. 

 

Number of lift units set to 
a given radio frequency 
and channel must equal 
the number input during 
set up. 

1.

 

Find all lift units not 
intended to be used on 
current vehicle. 

2.

 

If other units are being 
used on another vehicle, 
switch channels and re-
synchronize. 

3.

 

If other units are to be idle, 
verify all units are 

OFF

 

before synchronizing 
current system. 

Too Few 

to Lift 

 

Number of lift units on the 
current radio frequency 
and channel is less than 
the operator input during 
set up. 

 

Number of lift units set to 
a given radio frequency 
and channel must equal 
the number input during 
set up. 

1.

 

Reset the fault. 

2.

 

Find all lift units that are 
intended to be used and 
verify the master on/off 
switch is 

ON

 and the radio 

frequency and channel are 
correctly selected on each 
lift unit.  

3.

 

If all units are 

ON

 and the 

radio frequency and 
channel are correctly 
selected, turn all 

OFF

 and 

restart. Ensure proper 
number of lifts is input 
when prompted.  

Pin Error 

 

Pin is not fully retracted 
during raise. 

 

Pin sensor is not properly 
adjusted. 

1.

 

Check that pin is fully 
retracting during raise. 
Inspect air lines and valves 
if it is not. 

2.

 

Check that pin retracted 
sensor is on when pin is 
fully retracted. Adjust 
accordingly if it is not. 

 

 

Touch 

screen 

message 

Meaning 

Possible solutions 

Raise 

Before 

Lower 

 

Down stop catch pawl on 
at least one lift unit is not 
retracting properly. 

 

All down stop catch pawls 
must be fully retracted 
before lift system will 
allow vehicle to lower. 

1.

 

Raise the vehicle slightly 
before lowering. This will 
also clear the error if 
caused by the lifting 
system being in Park 
mode. 

2.

 

Lubricate down stop catch 
pawl. 

Park 

Window 

Error 

 

Lifts are not all at a height 
such that they will park 
onto the same down stop 
position. 

1.

 

Raise or lower lifts so that 
they are all above the 
down stop that is intended 
to be parked onto. 

Park 

Error 

 

Down stop catch pawl on 

one or more lift units in 
the system did not 
properly engage a down 
stop lug when the 

PARK

 

button was pushed. 

 

All units must park on a 

down stop lug within 20 
seconds. 

 

Pin did not insert 

correctly. 

 

Pin inserted sensor not 

adjusted properly and did 
not pick up inserted pin. 

1.

 

Raise the vehicle a few 
inches and try to Park 
again. 

2.

 

Lubricate the down stop 
catch pawl. 

3.

 

Check that the pin 
inserted correctly. If it did 
not, ensure that the lift 
was resting on the down 
stop lug and inspect the 
air lines and valve. 

4.

 

Check that the Pin 
inserted sensor is on when 
pin is inserted. Adjust 
accordingly if it is not. 

 

 

Содержание CWL-20E

Страница 1: ...MAHLE CWL 20E EN Operation Manual Wireless wheel lift system Patents pending...

Страница 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Страница 3: ...to the ground 14 8 9 Single paired operation 15 8 10 Park mode 16 8 11 Options 16 8 12 Status indicators 16 8 13 Changing the touch screen frequency on the lift units 16 9 Battery information 17 9 1 B...

Страница 4: ...ustaining the load Be sure surface is clean and free of debris cracks and chips The lift system is designed to lift over the road vehicles with rims of at least 21 inches in diameter 14 inches in diam...

Страница 5: ...nly as described in this manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Do not oper...

Страница 6: ...s with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including...

Страница 7: ...es The manual must be readily available to all personnel Contact the manufacturer to receive replacement labeling Replacement or extra copies of the manual are available from the manufacturer The empl...

Страница 8: ...2 Master on off switch 3 Status indicators 4 Screen communication antenna 5 Emergency stop button 6 Communication button 7 Manual raise lower toggle switch 8 Lift table Fig 3 CWL 20E side view 2 1 Li...

Страница 9: ...t of any unnecessary personnel tools equipment and other materials No unauthorized personnel should be allowed in the work area where the lifts are being used 5 If the lift system is used outdoors the...

Страница 10: ...ries section on page 17 of this manual If the battery has not been given time to fully charge charge the battery before use Failure to fully charge the battery before use can reduce the life of the ba...

Страница 11: ...s on top of the Electronics Enclosure see the Component identification section on page 8 The number of successive flashes between breaks will be the touch screen frequency that is set on the lift unit...

Страница 12: ...he last lift unit to be initialized In order to change which lift unit is in communication with the Touch Screen Controller the Communication Button on the lift see the Component identification sectio...

Страница 13: ...ntroller 5 Height Displays the current height of the lift unit 6 Touch screen controller radio settings Displays the radio frequency that the Touch Screen Controller is using 7 Lift radio settings Dis...

Страница 14: ...s and personnel are out from underneath the vehicle and the vehicle work area and lift units are prepared for lifting or lowering If the lift units are to be removed from a raised vehicle use only sta...

Страница 15: ...hicle If one axle will be placed on stands establish communication with one of the lift units on the ends of the axle to be supported 2 Push the SINGLE PAIRED button on the main operation screen shown...

Страница 16: ...LOCK button is used as described in Section 8 7 to lock the system from operating Pushing the ABOUT button brings up a screen showing the contact information for the lift manufacturer and the software...

Страница 17: ...for proper cord selection should be connected to the battery charger cord socket located on the left side of the enclosure for the lift and on the edge of the Touch Screen Controller Always use a gro...

Страница 18: ...electrical parts that may cause an explosion Do not allow battery acid to contact skin clothing or eyes Avoid touching eyes while working near battery Wear complete eye protection and clothing protec...

Страница 19: ...wn stop is in the engaged position by pulling the Down Stop Handle toward the back of the lift unit If this is the case one of the valves may be stuck and need to be inspected cleaned and or replaced...

Страница 20: ...the master on off switch to the OFF position could cause individual lift units to retain incorrect settings from previous lifts or to retain incorrect information from their use in previous lift syst...

Страница 21: ...each use Before each use Before each use Before each use of a lift unit the operator must visually inspect the lift unit for any abnormal conditions Any lift unit subjected to an abnormal load or shoc...

Страница 22: ...needed contact the manufacturer for further instructions Lubricate all rotating and sliding portions of the jack monthly as shown in Fig 14 Fig 14 Lubrication points 12 4 Valve cleaning and inspection...

Страница 23: ...be readjusted see Figure 7 The sensors can be adjusted by removing the tape and using a 050 hex key to loosen the set screw in the sensor A hex key may be included inside the control box Use the red...

Страница 24: ...rence may be helpful The LEDs wire harness can be disconnected from the control board if desired or necessary Remove the nuts holding the electronics enclosure to the lift and disconnect the wire conn...

Страница 25: ...ly use the small wheel adapters in pairs do NOT use a single adapter on only one lift arm Using only one small wheel adapter will result in side loading of the lift unit Also do not use the small whee...

Страница 26: ...solutions Low Battery Energy Level on one or more lift units has dropped to a point where further lifting will damage battery However vehicle can be lowered Identified lift unit s must be recharged or...

Страница 27: ...ted turn all OFF and restart Ensure proper number of lifts is input when prompted Pin Error Pin is not fully retracted during raise Pin sensor is not properly adjusted 1 Check that pin is fully retrac...

Страница 28: ...en 28 CWL 20E Maintenance Chart 15 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Страница 29: ...CWL 20E 29 en Maintenance Chart Action Date Details Person responsible...

Страница 30: ...en 30 CWL 20E Notes 16 Notes...

Страница 31: ...CWL 20E 31 en Notes...

Страница 32: ...en 32 TSL 50 670 90755 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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