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CWL-20E   

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Battery Information 

9.

 

Battery Information 

9.1

 

Battery type (lift unit) 

Each  lift  unit  is  equipped  at  the  factory  with  a  12V  SLA 
type  battery  with  F1  terminals.  These  batteries  are 
designed for the usage conditions experienced on the lift 
unit.    If  the  battery  needs  replaced,  use  only  the  same 
type of battery supplied by the manufacturer. 

9.2

 

Battery type (touch screen controller) 

Each touch Screen Controller is equipped at the factory 
with  a  14.8V  Li-ion  battery.    These  batteries  have  been 
selected  to  match  the  usage  conditions  found  on  the 
Touch  Screen  Controller.  It  is  recommended  that  these 
batteries be replaced by the manufacturer. 

9.3

 

Charging the batteries 

The  batteries  should  be  charged  after  each  use  to 
ensure  the  longest  possible  battery  life  and  to  avoid 
service  interruptions.  The  batteries  used  on  all  models 
can  be  charged  before  they  are  completely  discharged 
and not develop a “memory”. The battery life and level of 
charge  will  be  greatly  improved  if  the  batteries  are 
charged before they are deeply discharged. 

 

NOTICE:

  Only  use  the  supplied  battery  charger  to 

charge  the  batteries.  The  supplied  battery  charger  is 
designed  for  the  type  of  batteries  used  on  the  lift 
units.  Use  of  a  charger  not  designed  for  the  type  of 
batteries  on  the  lift  units  may  cause  under  or 
overcharging  that  will  reduce  the  life  and  capacity  of 
the batteries. 

The  lift  unit’s  on-board battery  charger  is  located  inside 
of  the  enclosure  as  shown  Fig.  12.  The  Touch  Screen 
Controller’s  on  board  battery  charger  is  inside  of  the 
Touch  Screen  Controller.  To  charge  either  battery,  a 
suitable extension cord (see table below for proper cord 
selection)  should  be  connected  to  the  battery  charger 
cord socket located on the left side of the enclosure for 
the lift and on the edge of the Touch Screen Controller. 
Always use a grounded extension cord with a plug style 
that  matches  the  plug  for  the  battery  charger  cord 
socket.  Inspect  the  condition  of  the  cord  and  plug  and 
only  use  if  they  are  free  of  defects.  All  lift  units  and  the 
Touch  Screen  Controller  should  be  able  to  charge 
simultaneously  on  the  same  circuit  powered  by  a  20 
Amp circuit breaker. 

The  battery  charger  provided  on  each  lift  unit  and  the 
Touch  Screen  Controller  is  a  “smart”  charger.  The 
battery  charger  automatically  goes  through  several 
different  stages  of  charging  to  properly  charge  the 
batteries.  The  battery  charger  can  be  left  plugged  in 
indefinitely without harming the batteries. 

 

Fig. 12:  Battery charger location 

1

 

Battery charger 

Minimum Extension Cord Characteristics 

Length 

25 

50 

100 

Wire Size (AWG) 

16 

14 

12 

 

WARNING!

     The  following  warning  statements  are 

important for safe use of the batteries and the battery 
chargers: 

 

Use these batteries and battery chargers with this lift 
system  only—NEVER  use  the  batteries  and  the 
battery chargers for any other purpose. NEVER use an 
unapproved  power  source  other  than  the  battery  to 
power the lift or Touch Screen Controller. 

 

DO NOT expose the battery chargers to rain or snow. 

 

To  reduce  risk  of  damage  to  electric  plug  and  cord, 
pull  by  the  plug  rather  than  the  cord  when 
disconnecting  the  extension  cord  from  the  battery 
charger cord socket. 

 

NEVER smoke or allow an open spark or flame in the 
vicinity of the battery. 

 

Make  sure  cord  is  located  so  that  it  cannot  be 
stepped  on,  tripped  over,  or  otherwise  subjected  to 
damage or stress. 

 

DO  NOT  attempt  to  service  the  battery  chargers  —
there are no serviceable items inside these units. 

 

 

Содержание CWL-20E

Страница 1: ...MAHLE CWL 20E EN Operation Manual Wireless wheel lift system Patents pending...

Страница 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Страница 3: ...to the ground 14 8 9 Single paired operation 15 8 10 Park mode 16 8 11 Options 16 8 12 Status indicators 16 8 13 Changing the touch screen frequency on the lift units 16 9 Battery information 17 9 1 B...

Страница 4: ...ustaining the load Be sure surface is clean and free of debris cracks and chips The lift system is designed to lift over the road vehicles with rims of at least 21 inches in diameter 14 inches in diam...

Страница 5: ...nly as described in this manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Do not oper...

Страница 6: ...s with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including...

Страница 7: ...es The manual must be readily available to all personnel Contact the manufacturer to receive replacement labeling Replacement or extra copies of the manual are available from the manufacturer The empl...

Страница 8: ...2 Master on off switch 3 Status indicators 4 Screen communication antenna 5 Emergency stop button 6 Communication button 7 Manual raise lower toggle switch 8 Lift table Fig 3 CWL 20E side view 2 1 Li...

Страница 9: ...t of any unnecessary personnel tools equipment and other materials No unauthorized personnel should be allowed in the work area where the lifts are being used 5 If the lift system is used outdoors the...

Страница 10: ...ries section on page 17 of this manual If the battery has not been given time to fully charge charge the battery before use Failure to fully charge the battery before use can reduce the life of the ba...

Страница 11: ...s on top of the Electronics Enclosure see the Component identification section on page 8 The number of successive flashes between breaks will be the touch screen frequency that is set on the lift unit...

Страница 12: ...he last lift unit to be initialized In order to change which lift unit is in communication with the Touch Screen Controller the Communication Button on the lift see the Component identification sectio...

Страница 13: ...ntroller 5 Height Displays the current height of the lift unit 6 Touch screen controller radio settings Displays the radio frequency that the Touch Screen Controller is using 7 Lift radio settings Dis...

Страница 14: ...s and personnel are out from underneath the vehicle and the vehicle work area and lift units are prepared for lifting or lowering If the lift units are to be removed from a raised vehicle use only sta...

Страница 15: ...hicle If one axle will be placed on stands establish communication with one of the lift units on the ends of the axle to be supported 2 Push the SINGLE PAIRED button on the main operation screen shown...

Страница 16: ...LOCK button is used as described in Section 8 7 to lock the system from operating Pushing the ABOUT button brings up a screen showing the contact information for the lift manufacturer and the software...

Страница 17: ...for proper cord selection should be connected to the battery charger cord socket located on the left side of the enclosure for the lift and on the edge of the Touch Screen Controller Always use a gro...

Страница 18: ...electrical parts that may cause an explosion Do not allow battery acid to contact skin clothing or eyes Avoid touching eyes while working near battery Wear complete eye protection and clothing protec...

Страница 19: ...wn stop is in the engaged position by pulling the Down Stop Handle toward the back of the lift unit If this is the case one of the valves may be stuck and need to be inspected cleaned and or replaced...

Страница 20: ...the master on off switch to the OFF position could cause individual lift units to retain incorrect settings from previous lifts or to retain incorrect information from their use in previous lift syst...

Страница 21: ...each use Before each use Before each use Before each use of a lift unit the operator must visually inspect the lift unit for any abnormal conditions Any lift unit subjected to an abnormal load or shoc...

Страница 22: ...needed contact the manufacturer for further instructions Lubricate all rotating and sliding portions of the jack monthly as shown in Fig 14 Fig 14 Lubrication points 12 4 Valve cleaning and inspection...

Страница 23: ...be readjusted see Figure 7 The sensors can be adjusted by removing the tape and using a 050 hex key to loosen the set screw in the sensor A hex key may be included inside the control box Use the red...

Страница 24: ...rence may be helpful The LEDs wire harness can be disconnected from the control board if desired or necessary Remove the nuts holding the electronics enclosure to the lift and disconnect the wire conn...

Страница 25: ...ly use the small wheel adapters in pairs do NOT use a single adapter on only one lift arm Using only one small wheel adapter will result in side loading of the lift unit Also do not use the small whee...

Страница 26: ...solutions Low Battery Energy Level on one or more lift units has dropped to a point where further lifting will damage battery However vehicle can be lowered Identified lift unit s must be recharged or...

Страница 27: ...ted turn all OFF and restart Ensure proper number of lifts is input when prompted Pin Error Pin is not fully retracted during raise Pin sensor is not properly adjusted 1 Check that pin is fully retrac...

Страница 28: ...en 28 CWL 20E Maintenance Chart 15 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Страница 29: ...CWL 20E 29 en Maintenance Chart Action Date Details Person responsible...

Страница 30: ...en 30 CWL 20E Notes 16 Notes...

Страница 31: ...CWL 20E 31 en Notes...

Страница 32: ...en 32 TSL 50 670 90755 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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