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   CWL-20E 

Operation 

 

Fig. 8:  Enter lift position in relation to vehicle 

8.

 

Now move to the next lift unit (the units can be turned 
on in any order) and turn the master on/off switch to the 

ON

 position and then push the Communication Button. 

The same screen shown for Step (d) above will appear. 
If  the  touch  screen  frequency  needs  to  be  changed  to 
meet the frequency of the Touch Screen Controller, see 
Section 8.13. 

9.

 

Select  the  same  radio  frequency  and  channel  as  was 
chosen in Step (d) by pushing the up and down arrows 
on the right side of the screen. When the correct radio 
settings are shown, push the 

CONFIRM

 button. 

10.

 

The display will now show the same screen as shown 
in  Step  (g)  above.  Select  the  round  button  that 
matches  the  position  of  the  current  lift  unit  relative  to 
the vehicle. Positions that have already been selected 
will be shown by a yellow colored button. 

11.

 

Repeat Steps (h) through (j) on all remaining units that 
will be used in the current lifting system. 

12.

 

Once  all  the  units  in  the  lifting  system  are  initialized 
(radio  settings  and  position  relative  to  the  vehicle 
selected)  the  screen  on  the  Touch  Screen  Controller 
will  appear  as  shown  below.    If  any  error  messages 
are 

shown 

during 

initialization 

consult 

the 

“Troubleshooting” section on page 26.

 

 

Fig. 9:  CWL-20E main screen 

8.5

 

Touch 

screen 

controller 

to 

lift 

communication 

After  initializing  the  lift  system,  the  Touch  Screen 
Controller will be communicating with the last lift unit to 
be  initialized.  In  order  to  change  which  lift  unit  is  in 
communication  with  the  Touch  Screen  Controller,  the 
Communication  Button  on  the  lift  (see  the  “Component 
identification”  section  on  page  8)  can  be  pushed  or  the 
position button on the screen can be pushed. Changing 
which  lift  is  in  communication  with  the  Touch  Screen 
Controller  will  be  necessary  when  using  the  single  or 
paired  operation,  to  check  the  height  or  status  of  a 
specific  lift  unit,  or  during  a  fault  condition.  If  there  are 
signal losses or poor communication between the Touch 
Screen  Controller  and  the  current  lift,  communication 
should be switched to the lift nearest the Touch Screen 
Controller.  If  poor  communication  persists,  the  touch 
screen  frequency  should  be  changed.  Typically,  if  there 
is  poor  communication  between  the  Touch  Screen 
Controller  and  the  current  lift  unit,  the  lift  system  will 
automatically  switch  which  lift  unit  is  communicating 
with  the  Touch  Screen  Controller  until  it  finds  a  lift  unit 
that will have adequate communication. 

 

WARNING

WARNING

WARNING

WARNING:    Do  not  operate  the  lift  system  from  a 
distance  that  prevents  the  safe  operation  of  the  lift 
system  or  from  underneath  the  vehicle  or  a  lift  unit. 
The  Touch  Screen  Controller  is  capable  of 
communicating with the lift system from far away or in 
another  room.  This  is  dangerous  and  should  not  be 
done.  The  work  area,  including  the  lifts,  vehicle,  and 
area  under  and  around  the  vehicle  must  be  in  plain 
sight  at  all  times  of  operation.  The  Touch  Screen 
Controller  should  not  be  left  unattended  and  should 
be locked as described in section 8.7 while not being 
operated. 

Содержание CWL-20E

Страница 1: ...MAHLE CWL 20E EN Operation Manual Wireless wheel lift system Patents pending...

Страница 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Страница 3: ...to the ground 14 8 9 Single paired operation 15 8 10 Park mode 16 8 11 Options 16 8 12 Status indicators 16 8 13 Changing the touch screen frequency on the lift units 16 9 Battery information 17 9 1 B...

Страница 4: ...ustaining the load Be sure surface is clean and free of debris cracks and chips The lift system is designed to lift over the road vehicles with rims of at least 21 inches in diameter 14 inches in diam...

Страница 5: ...nly as described in this manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Do not oper...

Страница 6: ...s with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including...

Страница 7: ...es The manual must be readily available to all personnel Contact the manufacturer to receive replacement labeling Replacement or extra copies of the manual are available from the manufacturer The empl...

Страница 8: ...2 Master on off switch 3 Status indicators 4 Screen communication antenna 5 Emergency stop button 6 Communication button 7 Manual raise lower toggle switch 8 Lift table Fig 3 CWL 20E side view 2 1 Li...

Страница 9: ...t of any unnecessary personnel tools equipment and other materials No unauthorized personnel should be allowed in the work area where the lifts are being used 5 If the lift system is used outdoors the...

Страница 10: ...ries section on page 17 of this manual If the battery has not been given time to fully charge charge the battery before use Failure to fully charge the battery before use can reduce the life of the ba...

Страница 11: ...s on top of the Electronics Enclosure see the Component identification section on page 8 The number of successive flashes between breaks will be the touch screen frequency that is set on the lift unit...

Страница 12: ...he last lift unit to be initialized In order to change which lift unit is in communication with the Touch Screen Controller the Communication Button on the lift see the Component identification sectio...

Страница 13: ...ntroller 5 Height Displays the current height of the lift unit 6 Touch screen controller radio settings Displays the radio frequency that the Touch Screen Controller is using 7 Lift radio settings Dis...

Страница 14: ...s and personnel are out from underneath the vehicle and the vehicle work area and lift units are prepared for lifting or lowering If the lift units are to be removed from a raised vehicle use only sta...

Страница 15: ...hicle If one axle will be placed on stands establish communication with one of the lift units on the ends of the axle to be supported 2 Push the SINGLE PAIRED button on the main operation screen shown...

Страница 16: ...LOCK button is used as described in Section 8 7 to lock the system from operating Pushing the ABOUT button brings up a screen showing the contact information for the lift manufacturer and the software...

Страница 17: ...for proper cord selection should be connected to the battery charger cord socket located on the left side of the enclosure for the lift and on the edge of the Touch Screen Controller Always use a gro...

Страница 18: ...electrical parts that may cause an explosion Do not allow battery acid to contact skin clothing or eyes Avoid touching eyes while working near battery Wear complete eye protection and clothing protec...

Страница 19: ...wn stop is in the engaged position by pulling the Down Stop Handle toward the back of the lift unit If this is the case one of the valves may be stuck and need to be inspected cleaned and or replaced...

Страница 20: ...the master on off switch to the OFF position could cause individual lift units to retain incorrect settings from previous lifts or to retain incorrect information from their use in previous lift syst...

Страница 21: ...each use Before each use Before each use Before each use of a lift unit the operator must visually inspect the lift unit for any abnormal conditions Any lift unit subjected to an abnormal load or shoc...

Страница 22: ...needed contact the manufacturer for further instructions Lubricate all rotating and sliding portions of the jack monthly as shown in Fig 14 Fig 14 Lubrication points 12 4 Valve cleaning and inspection...

Страница 23: ...be readjusted see Figure 7 The sensors can be adjusted by removing the tape and using a 050 hex key to loosen the set screw in the sensor A hex key may be included inside the control box Use the red...

Страница 24: ...rence may be helpful The LEDs wire harness can be disconnected from the control board if desired or necessary Remove the nuts holding the electronics enclosure to the lift and disconnect the wire conn...

Страница 25: ...ly use the small wheel adapters in pairs do NOT use a single adapter on only one lift arm Using only one small wheel adapter will result in side loading of the lift unit Also do not use the small whee...

Страница 26: ...solutions Low Battery Energy Level on one or more lift units has dropped to a point where further lifting will damage battery However vehicle can be lowered Identified lift unit s must be recharged or...

Страница 27: ...ted turn all OFF and restart Ensure proper number of lifts is input when prompted Pin Error Pin is not fully retracted during raise Pin sensor is not properly adjusted 1 Check that pin is fully retrac...

Страница 28: ...en 28 CWL 20E Maintenance Chart 15 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Страница 29: ...CWL 20E 29 en Maintenance Chart Action Date Details Person responsible...

Страница 30: ...en 30 CWL 20E Notes 16 Notes...

Страница 31: ...CWL 20E 31 en Notes...

Страница 32: ...en 32 TSL 50 670 90755 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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