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CWL-20E   

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  9  

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Operation 

8.

 

Operation 

8.1

 

Preparing the work area 

It  is  important  that  the  surrounding  area  be  properly 
chosen and prepared before raising a load. 

1.

 

Use  the  lift  system  only  on  hard  surfaces  capable  of 
safely  supporting  the  load.  The  surface  must  be 
strong  enough  to  support  the  weight  of  the  lift  units 
and the vehicle being raised. The ground pressure for 
each  lift  unit  (at  maximum  load)  is  275  psi  (19.3 
kg/cm

2

). 

The 

ground 

pressure 

listed 

is 

an 

approximation  and  may  be  higher  under  some 
conditions.  Hot  asphalt  can  become  soft  and  should 
be avoided to prevent property damage or an unsafe 
situation. 

2.

 

Use  the  lift  system  only  on  level,  even  surfaces.  A 
level  surface  is  considered  to  be  3°  slope  or  less.  A 
surface  with  3°  slope  is  equivalent  to  a  5%  grade  or 
5/8  in.  (15.9  mm)  rise  or  drop  per  horizontal  foot 
(304.8 mm) (See Fig. 4 below. Note also that for each 
degree  of  slope  a  surface  rises  or  drops  0.210  in. 
(5.33 mm) per horizontal foot (304.8 mm)). The surface 
must  also  be  free  of  ripples,  ridges,  depressions, 
holes,  or  any  undulation  (e.g.,  a  seam  in  a  concrete 
floor)  that  would  cause  only  part  of  the  lift  unit’s 
footprint to be in contact with the floor. 

 

Fig. 4:  Slope of ground under lift 

3.

 

Make  sure  there  is  adequate  clearance  above  the 
highest  point  of  the  vehicle  (including  things  like 
vehicle  exhaust  pipes,  air  dams,  etc.)  so  the  vehicle 
does  not  contact  any  overhead  objects  when  raised 
(e.g.  ceiling/roof  structural  components,  duct  work, 
hanging lights, heating/AC units, etc.). The lift system 
can raise a vehicle as much as 24” (610 mm, but the 
vehicle will extend vertically above this. The height of 
the  lift  unit  alone  (at  maximum  lift  height)  is  77  1/4” 
(1,962 mm). 

4.

 

Clear  the  work  area  (especially  the  area  underneath 
the  lift  unit)  of  any  unnecessary  personnel,  tools, 
equipment  and  other  materials.  No  unauthorized 
personnel  should  be  allowed  in  the  work  area  where 
the lifts are being used. 

5.

 

If  the  lift  system  is  used  outdoors  the  operator 
assumes  all  risk.  Understanding  that  these  are 
portable lifts, it is foreseeable that they can and will be 
used outdoors. 

 

WARNING! 

If lift units are used outdoors the following 

conditions must be met: 

 

Do  NOT  use  lift  units  when  wind  speeds  or  gusts 
exceed 20 mph to avoid tipping or loss of load. 

 

Do  NOT  leave  lift  units  unattended  when  used 
outdoors  to  avoid  inadvertent  operation  by  untrained 
operators  and  unforeseen  changes  in  weather 
conditions. 

 

Do  NOT  use  lift  units  outdoors  when  precipitation  of 
any  type  is  falling  or  expected  during  the  time  the 
units will be used. There is a risk of electric shock if lift 
units are used while precipitation is falling. 

 

Do NOT charge lift units while outdoors. Only charge 
lift units while indoors to avoid risk of electric shock.

 

 

If  these  conditions  cannot  be  met,  move  the  vehicle 
and lift units (separately) to an indoor area where the 
lifting operation can be performed safely. 

 

WARNING! 

NEVER  attempt  to  move  or  reposition  a 

lift unit when a vehicle is raised on the lift unit. 

8.2

 

Prepare the vehicle 

1.

 

The vehicle’s wheels (or rims; not the tires) should be 
at  least  19  inches  in  diameter  or  else  they  could  fall 
through the cradle of the lift table (for example, if the 
tires  deflate).  For  wheels  16  to  19  inches  in  diameter 
refer to the “Optional adapters” section on page 25.

 

2.

 

Check  that  the  tires  on  the  vehicle  are  properly 
inflated  and  are  in  road-worthy  condition.  Make  sure 
the  weight  on  any  single  tire  does  not  exceed  the 
rated capacity of its lift unit, as the total weight of the 
vehicle may not be evenly distributed across all lifted 
tires.  Also,  be  sure  to  consider  the  weight  carried  by 
unsupported  axles  (i.e.  a  set  of  4  lift  units  used  to 
raise a vehicle with three axles). 

 

 

Содержание CWL-20E

Страница 1: ...MAHLE CWL 20E EN Operation Manual Wireless wheel lift system Patents pending...

Страница 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Страница 3: ...to the ground 14 8 9 Single paired operation 15 8 10 Park mode 16 8 11 Options 16 8 12 Status indicators 16 8 13 Changing the touch screen frequency on the lift units 16 9 Battery information 17 9 1 B...

Страница 4: ...ustaining the load Be sure surface is clean and free of debris cracks and chips The lift system is designed to lift over the road vehicles with rims of at least 21 inches in diameter 14 inches in diam...

Страница 5: ...nly as described in this manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Do not oper...

Страница 6: ...s with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including...

Страница 7: ...es The manual must be readily available to all personnel Contact the manufacturer to receive replacement labeling Replacement or extra copies of the manual are available from the manufacturer The empl...

Страница 8: ...2 Master on off switch 3 Status indicators 4 Screen communication antenna 5 Emergency stop button 6 Communication button 7 Manual raise lower toggle switch 8 Lift table Fig 3 CWL 20E side view 2 1 Li...

Страница 9: ...t of any unnecessary personnel tools equipment and other materials No unauthorized personnel should be allowed in the work area where the lifts are being used 5 If the lift system is used outdoors the...

Страница 10: ...ries section on page 17 of this manual If the battery has not been given time to fully charge charge the battery before use Failure to fully charge the battery before use can reduce the life of the ba...

Страница 11: ...s on top of the Electronics Enclosure see the Component identification section on page 8 The number of successive flashes between breaks will be the touch screen frequency that is set on the lift unit...

Страница 12: ...he last lift unit to be initialized In order to change which lift unit is in communication with the Touch Screen Controller the Communication Button on the lift see the Component identification sectio...

Страница 13: ...ntroller 5 Height Displays the current height of the lift unit 6 Touch screen controller radio settings Displays the radio frequency that the Touch Screen Controller is using 7 Lift radio settings Dis...

Страница 14: ...s and personnel are out from underneath the vehicle and the vehicle work area and lift units are prepared for lifting or lowering If the lift units are to be removed from a raised vehicle use only sta...

Страница 15: ...hicle If one axle will be placed on stands establish communication with one of the lift units on the ends of the axle to be supported 2 Push the SINGLE PAIRED button on the main operation screen shown...

Страница 16: ...LOCK button is used as described in Section 8 7 to lock the system from operating Pushing the ABOUT button brings up a screen showing the contact information for the lift manufacturer and the software...

Страница 17: ...for proper cord selection should be connected to the battery charger cord socket located on the left side of the enclosure for the lift and on the edge of the Touch Screen Controller Always use a gro...

Страница 18: ...electrical parts that may cause an explosion Do not allow battery acid to contact skin clothing or eyes Avoid touching eyes while working near battery Wear complete eye protection and clothing protec...

Страница 19: ...wn stop is in the engaged position by pulling the Down Stop Handle toward the back of the lift unit If this is the case one of the valves may be stuck and need to be inspected cleaned and or replaced...

Страница 20: ...the master on off switch to the OFF position could cause individual lift units to retain incorrect settings from previous lifts or to retain incorrect information from their use in previous lift syst...

Страница 21: ...each use Before each use Before each use Before each use of a lift unit the operator must visually inspect the lift unit for any abnormal conditions Any lift unit subjected to an abnormal load or shoc...

Страница 22: ...needed contact the manufacturer for further instructions Lubricate all rotating and sliding portions of the jack monthly as shown in Fig 14 Fig 14 Lubrication points 12 4 Valve cleaning and inspection...

Страница 23: ...be readjusted see Figure 7 The sensors can be adjusted by removing the tape and using a 050 hex key to loosen the set screw in the sensor A hex key may be included inside the control box Use the red...

Страница 24: ...rence may be helpful The LEDs wire harness can be disconnected from the control board if desired or necessary Remove the nuts holding the electronics enclosure to the lift and disconnect the wire conn...

Страница 25: ...ly use the small wheel adapters in pairs do NOT use a single adapter on only one lift arm Using only one small wheel adapter will result in side loading of the lift unit Also do not use the small whee...

Страница 26: ...solutions Low Battery Energy Level on one or more lift units has dropped to a point where further lifting will damage battery However vehicle can be lowered Identified lift unit s must be recharged or...

Страница 27: ...ted turn all OFF and restart Ensure proper number of lifts is input when prompted Pin Error Pin is not fully retracted during raise Pin sensor is not properly adjusted 1 Check that pin is fully retrac...

Страница 28: ...en 28 CWL 20E Maintenance Chart 15 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Страница 29: ...CWL 20E 29 en Maintenance Chart Action Date Details Person responsible...

Страница 30: ...en 30 CWL 20E Notes 16 Notes...

Страница 31: ...CWL 20E 31 en Notes...

Страница 32: ...en 32 TSL 50 670 90755 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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