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   CWL-20E 

Operation 

8.7

 

Raising/lowering the vehicle 

Once the work area, vehicle, and lift units are prepared, 
perform the following steps: 

1.

 

Position  yourself  so  that  you  can  see  as  much  of  the 
vehicle  and  as  many  of  the  lifts  as  possible.  This  is 
typically several feet away from either end of the vehicle. 

2.

 

Push and release the 

ENABLE 

button. The button color 

will  change  from  red  to  green  indicating  the  button  is 
ON. The button will stay ON (green) for 5 seconds after it 
is released. If no other buttons are pushed during the 5 
seconds  the  button  will  automatically  turn  OFF  (red)  at 
the end of the 5 seconds. 

3.

 

During  the  5  seconds  that  the  Enable  button  is  ON 
(green),  push  and  hold  the 

RAISE 

or 

LOWER 

button 

to raise or lower the vehicle.   

4.

 

As the vehicle raises or lowers, the height indicator on 
the screen will update to show the current values.   

5.

 

When the vehicle is at the desired height, release the 

RAISE 

or 

LOWER

 button. 

6.

 

If anyone is going to be working under the vehicle, the 
lifts should be 

PARKED

7.

 

Depending  on  the  amount  of  time  the  vehicle  will 
remain  in  the  current  position,  the  lift  system  should 
be  either  locked  or  turned  off.    If  the  vehicle  will  be 
raised  or  lowered  before  the  end  of  the  shift,  the  lift 
system  should  be  locked  by  following  the  steps 
below.  If the vehicle will be left in the raised position 
longer than 8 hours, turn the master on/off switch on 
all  lift  units  in  the  system  to  the 

OFF

  position  to 

conserve the batteries. 

8.

 

To  lock  the  system,  push  the 

OPTIONS

  button  (gear 

shaped button in the top left corner). When the menu 
appears,  select  the  padlock  button  in  the  middle  to 
lock  the  system.  A  message  will  appear  showing  the 
system  is  locked.  When  ready  to  unlock  the  system, 
return  communication  to  the  unit  where  the  lock 
button  was  pushed  (shown  by  the  flashing  yellow 
position  indicator)  by  pushing  the  Communication 
Button and then push the 

RESET

 button. 

 

There are several  important safety  issues to consider 
when  raising  a  vehicle  or  whenever  a  vehicle  is  in  a 
raised position, including: 

 

All  personnel  should  be  instructed  that  the  system 
should  not  be  unlocked  unless  all  objects  and 
personnel are out from underneath the vehicle and the 
vehicle, work area, and lift units are prepared for lifting 
or lowering. 

 

If the lift units are to be removed from a raised vehicle, 
use  only  stands  intended  for  this  purpose. 
Appropriate stands must be capable of supporting the 
load and they must be made specifically for high-rise 
supporting. 

 

NEVER  attempt  to  climb  up,  climb  on,  or  get  in  a 
raised  vehicle.  Do  not  open  the  vehicle’s  doors  or 
make  adjustments  to  the  exterior  when  raised,  as  it 
could interfere with safe lowering of the vehicle. 

 

NEVER start the vehicle’s motor when it is supported 
by the lift units or stands. Only start the engine when 
the vehicle is firmly in contact with the ground and the 
lift units have been removed from the wheels. 

 

NEVER attempt to move a vehicle horizontally by any 
means when it is raised on the lifts. Once the vehicle 
is  raised,  it  should  only  be  moved  up  or  down.  Also, 
NEVER attempt to move or reposition a lift unit when 
a vehicle is raised on the lift unit. 

 

NEVER  subject  a  lift  unit  to  dynamic  loading  (i.e. 
“shock loading”). NEVER add objects or other weight 
to the vehicle once it has been raised on the lift units.

 

If  you  experience  any  problems  while  raising  the 
vehicle  or  while  it  is  raised,  consult  the  “Emergency 
procedures”  section  on  page  19  and/or  the 
“Troubleshooting” section on page 26 of this manual. 

8.8

 

Lowering a vehicle to the ground 

 

WARNING!

     To  avoid  serious  injury  or  death,  NEVER 

drive  the  vehicle  off  the  lifts  or  attempt  to  move  a 
vehicle that is elevated by the lift system. 

1.

 

Clear the work area under the vehicle of all personnel, 
tools,  and  equipment.  Make  sure  there  are  no 
obstructions under the vehicle or under the lift tables of 
the  lift  system  prior  to  lowering  the  vehicle  to  the 
ground. 

2.

 

If  the  lift  system  was  locked,  return  communication  to 
the unit where the lock button was pushed (shown by 
the  flashing  yellow  position  indicator)  by  pushing  the 
Communication  Button  and  then  push  the 

RESET 

button. If the lift system was turned off, follow the steps 
in Section 8.4 to reinitialize the system. If the lift system 
was 

PARKED

,  refer  to  Section  8.10  prior  to  lowering 

the vehicle. 

3.

 

Position yourself so that you can see as much of the 
vehicle  and  as  many  of  the  lifts  as  possible.  This  is 
typically  several  feet  away  from  either  end  of  the 
vehicle. 

 

 

Содержание CWL-20E

Страница 1: ...MAHLE CWL 20E EN Operation Manual Wireless wheel lift system Patents pending...

Страница 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Страница 3: ...to the ground 14 8 9 Single paired operation 15 8 10 Park mode 16 8 11 Options 16 8 12 Status indicators 16 8 13 Changing the touch screen frequency on the lift units 16 9 Battery information 17 9 1 B...

Страница 4: ...ustaining the load Be sure surface is clean and free of debris cracks and chips The lift system is designed to lift over the road vehicles with rims of at least 21 inches in diameter 14 inches in diam...

Страница 5: ...nly as described in this manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Do not oper...

Страница 6: ...s with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including...

Страница 7: ...es The manual must be readily available to all personnel Contact the manufacturer to receive replacement labeling Replacement or extra copies of the manual are available from the manufacturer The empl...

Страница 8: ...2 Master on off switch 3 Status indicators 4 Screen communication antenna 5 Emergency stop button 6 Communication button 7 Manual raise lower toggle switch 8 Lift table Fig 3 CWL 20E side view 2 1 Li...

Страница 9: ...t of any unnecessary personnel tools equipment and other materials No unauthorized personnel should be allowed in the work area where the lifts are being used 5 If the lift system is used outdoors the...

Страница 10: ...ries section on page 17 of this manual If the battery has not been given time to fully charge charge the battery before use Failure to fully charge the battery before use can reduce the life of the ba...

Страница 11: ...s on top of the Electronics Enclosure see the Component identification section on page 8 The number of successive flashes between breaks will be the touch screen frequency that is set on the lift unit...

Страница 12: ...he last lift unit to be initialized In order to change which lift unit is in communication with the Touch Screen Controller the Communication Button on the lift see the Component identification sectio...

Страница 13: ...ntroller 5 Height Displays the current height of the lift unit 6 Touch screen controller radio settings Displays the radio frequency that the Touch Screen Controller is using 7 Lift radio settings Dis...

Страница 14: ...s and personnel are out from underneath the vehicle and the vehicle work area and lift units are prepared for lifting or lowering If the lift units are to be removed from a raised vehicle use only sta...

Страница 15: ...hicle If one axle will be placed on stands establish communication with one of the lift units on the ends of the axle to be supported 2 Push the SINGLE PAIRED button on the main operation screen shown...

Страница 16: ...LOCK button is used as described in Section 8 7 to lock the system from operating Pushing the ABOUT button brings up a screen showing the contact information for the lift manufacturer and the software...

Страница 17: ...for proper cord selection should be connected to the battery charger cord socket located on the left side of the enclosure for the lift and on the edge of the Touch Screen Controller Always use a gro...

Страница 18: ...electrical parts that may cause an explosion Do not allow battery acid to contact skin clothing or eyes Avoid touching eyes while working near battery Wear complete eye protection and clothing protec...

Страница 19: ...wn stop is in the engaged position by pulling the Down Stop Handle toward the back of the lift unit If this is the case one of the valves may be stuck and need to be inspected cleaned and or replaced...

Страница 20: ...the master on off switch to the OFF position could cause individual lift units to retain incorrect settings from previous lifts or to retain incorrect information from their use in previous lift syst...

Страница 21: ...each use Before each use Before each use Before each use of a lift unit the operator must visually inspect the lift unit for any abnormal conditions Any lift unit subjected to an abnormal load or shoc...

Страница 22: ...needed contact the manufacturer for further instructions Lubricate all rotating and sliding portions of the jack monthly as shown in Fig 14 Fig 14 Lubrication points 12 4 Valve cleaning and inspection...

Страница 23: ...be readjusted see Figure 7 The sensors can be adjusted by removing the tape and using a 050 hex key to loosen the set screw in the sensor A hex key may be included inside the control box Use the red...

Страница 24: ...rence may be helpful The LEDs wire harness can be disconnected from the control board if desired or necessary Remove the nuts holding the electronics enclosure to the lift and disconnect the wire conn...

Страница 25: ...ly use the small wheel adapters in pairs do NOT use a single adapter on only one lift arm Using only one small wheel adapter will result in side loading of the lift unit Also do not use the small whee...

Страница 26: ...solutions Low Battery Energy Level on one or more lift units has dropped to a point where further lifting will damage battery However vehicle can be lowered Identified lift unit s must be recharged or...

Страница 27: ...ted turn all OFF and restart Ensure proper number of lifts is input when prompted Pin Error Pin is not fully retracted during raise Pin sensor is not properly adjusted 1 Check that pin is fully retrac...

Страница 28: ...en 28 CWL 20E Maintenance Chart 15 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Страница 29: ...CWL 20E 29 en Maintenance Chart Action Date Details Person responsible...

Страница 30: ...en 30 CWL 20E Notes 16 Notes...

Страница 31: ...CWL 20E 31 en Notes...

Страница 32: ...en 32 TSL 50 670 90755 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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