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CWL-20E   

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  21  

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Maintenance and Inspection 

12.

 

Maintenance and Inspection 

 

WARNING

  - 

The  owner  must  inspect,  or  appoint  a 

knowledgeable person to inspect the jack for signs of 
corrosion  and  /  or  excessive  wear.  Visual  inspection 
should be made before each use of jack, checking for 
abnormal  conditions.  Regular  inspections  should  be 
made weekly for daily use and monthly for intermittent 
use.  Each  jack  must  be  inspected  immediately  if 
subjected  to  an  abnormal  load  or  shock.  Any  jack 
which appears to be damaged in any way, is found to 
be  badly  worn,  or  operates  abnormally  shall  be 
removed  from  service  until  necessary  repairs  are 
made.  Contact  the  manufacturer  using  the  contact 
information printed on the back cover of this manual. 

12.1

 

Structural inspection 

Equipment must be removed from service and inspected 
for  damage  immediately  if  subjected  to  an  abnormal 
shock or load. Failure to heed this warning may result in 
personal injury and / or property damage. 

 

It is critical that each lift unit be inspected regularly for 
any signs of wear or damage that might affect its ability 
to  perform  lifts  safely.  Any  lift  unit  that  appears  to  be 
damaged  in  any  way,  is  found  to  be  badly  worn,  or 
operates  abnormally  must  be  removed  from  service 
until  necessary  repairs  are  made.  Contact  the 
manufacturer  (using  the  contact  information  on  the 
back cover of this manual) if you need to have a lift unit 
serviced  or  if  you  have  any  questions  about  how  to 
address any wear or damage observed on a lift unit. 

 

The employer, owner, and/or manager are responsible 
for  maintaining  the  lift  units  in  good,  serviceable 
condition.  Employees  must  be  trained  on  how  to 
inspect  lift  units.  Before  each  use 

Before  each  use 

Before  each  use 

Before  each  use  of  a  lift  unit,  the 

operator  must  visually  inspect  the  lift  unit  for  any 
abnormal  conditions.  Any  lift  unit  subjected  to  an 
abnormal  load  or  shock  must  be  immediately 
removed  from  service  and  given  a  thorough 
inspection.  The  employer,  owner,  and/or  manager 
must  inspect  (or  appoint  a  knowledgeable  person  to 
inspect)  each  lift  unit  regularly.  Regular  inspections 

Regular  inspections 

Regular  inspections 

Regular  inspections 

should be made weekly 

weekly 

weekly 

weekly (if the lift unit is used daily) or 

monthly 

monthly 

monthly 

monthly  (if  the  lift  unit  is  used  only  intermittently). 
Regular inspections should include the following: 

 

To prevent serious injury or death from a falling vehicle, 
all  inspection  and  maintenance  procedures  must  be 
performed 

after

  the  jack  has  been  removed  from 

service. Position the lifts so you have clear access to all 
sides of the lift for inspection and service. 

 

Inspect  the  lifts  for  any  cracks,  chips,  or  signs  of 
excessive wear. Visually inspect the welds. 

 

Raise  and  lower  the  lift  through  its  full  range  (up  and 
down)—it  should  move  smoothly.  If  the  lift  stutters 
when  raising  or  lowering  (i.e.,  it  moves  in  a  jerky 
fashion)  the  slide  pads  may  need  to  be  re-lubricated. 
Refer to the “Periodic lubrication” section on page 22. 

 

Inspect  the  slide  pad  contact  surfaces  on  the  base 
post for damage, such as gouging, warping, etc. 

 

All controls should operate smoothly and freely. 

 

Inspect the down stop pawl to make certain it rotates 
forward  and  backward  freely.  If  the  pawl  does  not 
move freely, it may need to be greased. Refer to the 
“Periodic Lubrication” section of this manual. 

 

If any irregularities or problems are detected during an 
inspection,  the  stand  must  be  removed  from  service 
immediately  and  repaired.  Contact  the  manufacturer 
using  the  contact  information  on  the  back  cover  of 
this manual. 

 

Содержание CWL-20E

Страница 1: ...MAHLE CWL 20E EN Operation Manual Wireless wheel lift system Patents pending...

Страница 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Страница 3: ...to the ground 14 8 9 Single paired operation 15 8 10 Park mode 16 8 11 Options 16 8 12 Status indicators 16 8 13 Changing the touch screen frequency on the lift units 16 9 Battery information 17 9 1 B...

Страница 4: ...ustaining the load Be sure surface is clean and free of debris cracks and chips The lift system is designed to lift over the road vehicles with rims of at least 21 inches in diameter 14 inches in diam...

Страница 5: ...nly as described in this manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Do not oper...

Страница 6: ...s with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including...

Страница 7: ...es The manual must be readily available to all personnel Contact the manufacturer to receive replacement labeling Replacement or extra copies of the manual are available from the manufacturer The empl...

Страница 8: ...2 Master on off switch 3 Status indicators 4 Screen communication antenna 5 Emergency stop button 6 Communication button 7 Manual raise lower toggle switch 8 Lift table Fig 3 CWL 20E side view 2 1 Li...

Страница 9: ...t of any unnecessary personnel tools equipment and other materials No unauthorized personnel should be allowed in the work area where the lifts are being used 5 If the lift system is used outdoors the...

Страница 10: ...ries section on page 17 of this manual If the battery has not been given time to fully charge charge the battery before use Failure to fully charge the battery before use can reduce the life of the ba...

Страница 11: ...s on top of the Electronics Enclosure see the Component identification section on page 8 The number of successive flashes between breaks will be the touch screen frequency that is set on the lift unit...

Страница 12: ...he last lift unit to be initialized In order to change which lift unit is in communication with the Touch Screen Controller the Communication Button on the lift see the Component identification sectio...

Страница 13: ...ntroller 5 Height Displays the current height of the lift unit 6 Touch screen controller radio settings Displays the radio frequency that the Touch Screen Controller is using 7 Lift radio settings Dis...

Страница 14: ...s and personnel are out from underneath the vehicle and the vehicle work area and lift units are prepared for lifting or lowering If the lift units are to be removed from a raised vehicle use only sta...

Страница 15: ...hicle If one axle will be placed on stands establish communication with one of the lift units on the ends of the axle to be supported 2 Push the SINGLE PAIRED button on the main operation screen shown...

Страница 16: ...LOCK button is used as described in Section 8 7 to lock the system from operating Pushing the ABOUT button brings up a screen showing the contact information for the lift manufacturer and the software...

Страница 17: ...for proper cord selection should be connected to the battery charger cord socket located on the left side of the enclosure for the lift and on the edge of the Touch Screen Controller Always use a gro...

Страница 18: ...electrical parts that may cause an explosion Do not allow battery acid to contact skin clothing or eyes Avoid touching eyes while working near battery Wear complete eye protection and clothing protec...

Страница 19: ...wn stop is in the engaged position by pulling the Down Stop Handle toward the back of the lift unit If this is the case one of the valves may be stuck and need to be inspected cleaned and or replaced...

Страница 20: ...the master on off switch to the OFF position could cause individual lift units to retain incorrect settings from previous lifts or to retain incorrect information from their use in previous lift syst...

Страница 21: ...each use Before each use Before each use Before each use of a lift unit the operator must visually inspect the lift unit for any abnormal conditions Any lift unit subjected to an abnormal load or shoc...

Страница 22: ...needed contact the manufacturer for further instructions Lubricate all rotating and sliding portions of the jack monthly as shown in Fig 14 Fig 14 Lubrication points 12 4 Valve cleaning and inspection...

Страница 23: ...be readjusted see Figure 7 The sensors can be adjusted by removing the tape and using a 050 hex key to loosen the set screw in the sensor A hex key may be included inside the control box Use the red...

Страница 24: ...rence may be helpful The LEDs wire harness can be disconnected from the control board if desired or necessary Remove the nuts holding the electronics enclosure to the lift and disconnect the wire conn...

Страница 25: ...ly use the small wheel adapters in pairs do NOT use a single adapter on only one lift arm Using only one small wheel adapter will result in side loading of the lift unit Also do not use the small whee...

Страница 26: ...solutions Low Battery Energy Level on one or more lift units has dropped to a point where further lifting will damage battery However vehicle can be lowered Identified lift unit s must be recharged or...

Страница 27: ...ted turn all OFF and restart Ensure proper number of lifts is input when prompted Pin Error Pin is not fully retracted during raise Pin sensor is not properly adjusted 1 Check that pin is fully retrac...

Страница 28: ...en 28 CWL 20E Maintenance Chart 15 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Страница 29: ...CWL 20E 29 en Maintenance Chart Action Date Details Person responsible...

Страница 30: ...en 30 CWL 20E Notes 16 Notes...

Страница 31: ...CWL 20E 31 en Notes...

Страница 32: ...en 32 TSL 50 670 90755 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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