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CWL-20E   

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  23  

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   en

Maintenance and Inspection 

12.5

 

Lift table adjustment 

The lift system has a 1/2-13 hex head cap screw mounted 
inside the top weldment to allow the lift table to be raised 
or  lowered  slightly.  The  cap  screw  has  been  adjusted  at 
the factory to provide 1/4" to 5/16" of clearance between 
the bottom of the lift pads and the floor. 

To  raise  or  lower  the  lift  table,  follow  the  lift  table 
adjustment steps below:

 

1.

 

Place the lifts on a level floor in a suitable open area. 

2.

 

Raise both lifts onto their lowest downstop. 

3.

 

Loosen  the  jam  nut  and  turn  the  cap  screw  a  few 
turns in the required direction. Clockwise raises the lift 
table,  counterclockwise  lowers  it.  (See  Fig.  13  for 
identification.) 

 

Fig. 16:  Lift table clearance adjustment 

4.

 

Tighten the jam nut. 

5.

 

Lower  the  lift  to  its  lowest  position  and  check  the  lift 
table height above the floor. 

Repeat  the  adjustment  as  needed  until  each  lift  has  a 
minimum of 1/8" clearance between the lift table bottom 
and  the  floor.  With  the  lift  table  resting  on  the  floor,  the 
lifts may not easily move around the shop floor. 

12.6

 

Sensor adjustment 

If  the  pin  sensors  or  down  stop  sensor  get  out  of 
adjustment,  they  will  need  to  be  readjusted  (see  Figure 
7).  The  sensors  can  be  adjusted  by  removing  the  tape 
and using a .050” hex key to loosen the set screw in the 
sensor.  A  hex  key  may  be  included  inside  the  control 
box.  Use  the  red  LED  on  the  sensor  to  aid  in  the 
adjustment of the sensor. When adjusting the down stop 
sensor,  the  down  stop  needs  to  be  engaged  with  the 
base post and not with a down stop lug. When adjusting 
the pin inserted sensor, the pin needs to be fully inserted 
into a pin hole. When adjusting the pin retracted sensor, 
the pin needs to be fully retracted. The sensor should be 
left at the center of the range that the LED is lit. The set 
screw on the sensors should be tightened to a maximum 
of 1.5 in-lbs. 

 

Fig. 17: Sensor adjustment 

1

 

Pin hole

 

2

 

Pin retracted sensor

 

3

 

Down stop sensor

 

4

 

Pin inserted sensor

 

5

 

Base post

 

6

 

Down stop lug

 

12.7

 

Electronic components 

The  electrical  system  is  powered  by  a  12  VDC  battery 
with a 5 Ah rating.  This electrical system does not need 
any routine maintenance, but does have a 3 Amp blade 
fuse  located  on  the  circuit  board  inside  the  Electronics 
Enclosure. 

 

Always disconnect the battery from the system before 
changing  fuses.  Failure  to  heed  this  warning  may 
result in personal injury and/or property damage. 

 

Always  replace  a  blown  fuse  with  the  same  size  and 
type.  An  improper  replacement  could  damage  the 
equipment. 

 

 

Capscrew

Jam Nut

Lift Table

Содержание CWL-20E

Страница 1: ...MAHLE CWL 20E EN Operation Manual Wireless wheel lift system Patents pending...

Страница 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Страница 3: ...to the ground 14 8 9 Single paired operation 15 8 10 Park mode 16 8 11 Options 16 8 12 Status indicators 16 8 13 Changing the touch screen frequency on the lift units 16 9 Battery information 17 9 1 B...

Страница 4: ...ustaining the load Be sure surface is clean and free of debris cracks and chips The lift system is designed to lift over the road vehicles with rims of at least 21 inches in diameter 14 inches in diam...

Страница 5: ...nly as described in this manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Do not oper...

Страница 6: ...s with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including...

Страница 7: ...es The manual must be readily available to all personnel Contact the manufacturer to receive replacement labeling Replacement or extra copies of the manual are available from the manufacturer The empl...

Страница 8: ...2 Master on off switch 3 Status indicators 4 Screen communication antenna 5 Emergency stop button 6 Communication button 7 Manual raise lower toggle switch 8 Lift table Fig 3 CWL 20E side view 2 1 Li...

Страница 9: ...t of any unnecessary personnel tools equipment and other materials No unauthorized personnel should be allowed in the work area where the lifts are being used 5 If the lift system is used outdoors the...

Страница 10: ...ries section on page 17 of this manual If the battery has not been given time to fully charge charge the battery before use Failure to fully charge the battery before use can reduce the life of the ba...

Страница 11: ...s on top of the Electronics Enclosure see the Component identification section on page 8 The number of successive flashes between breaks will be the touch screen frequency that is set on the lift unit...

Страница 12: ...he last lift unit to be initialized In order to change which lift unit is in communication with the Touch Screen Controller the Communication Button on the lift see the Component identification sectio...

Страница 13: ...ntroller 5 Height Displays the current height of the lift unit 6 Touch screen controller radio settings Displays the radio frequency that the Touch Screen Controller is using 7 Lift radio settings Dis...

Страница 14: ...s and personnel are out from underneath the vehicle and the vehicle work area and lift units are prepared for lifting or lowering If the lift units are to be removed from a raised vehicle use only sta...

Страница 15: ...hicle If one axle will be placed on stands establish communication with one of the lift units on the ends of the axle to be supported 2 Push the SINGLE PAIRED button on the main operation screen shown...

Страница 16: ...LOCK button is used as described in Section 8 7 to lock the system from operating Pushing the ABOUT button brings up a screen showing the contact information for the lift manufacturer and the software...

Страница 17: ...for proper cord selection should be connected to the battery charger cord socket located on the left side of the enclosure for the lift and on the edge of the Touch Screen Controller Always use a gro...

Страница 18: ...electrical parts that may cause an explosion Do not allow battery acid to contact skin clothing or eyes Avoid touching eyes while working near battery Wear complete eye protection and clothing protec...

Страница 19: ...wn stop is in the engaged position by pulling the Down Stop Handle toward the back of the lift unit If this is the case one of the valves may be stuck and need to be inspected cleaned and or replaced...

Страница 20: ...the master on off switch to the OFF position could cause individual lift units to retain incorrect settings from previous lifts or to retain incorrect information from their use in previous lift syst...

Страница 21: ...each use Before each use Before each use Before each use of a lift unit the operator must visually inspect the lift unit for any abnormal conditions Any lift unit subjected to an abnormal load or shoc...

Страница 22: ...needed contact the manufacturer for further instructions Lubricate all rotating and sliding portions of the jack monthly as shown in Fig 14 Fig 14 Lubrication points 12 4 Valve cleaning and inspection...

Страница 23: ...be readjusted see Figure 7 The sensors can be adjusted by removing the tape and using a 050 hex key to loosen the set screw in the sensor A hex key may be included inside the control box Use the red...

Страница 24: ...rence may be helpful The LEDs wire harness can be disconnected from the control board if desired or necessary Remove the nuts holding the electronics enclosure to the lift and disconnect the wire conn...

Страница 25: ...ly use the small wheel adapters in pairs do NOT use a single adapter on only one lift arm Using only one small wheel adapter will result in side loading of the lift unit Also do not use the small whee...

Страница 26: ...solutions Low Battery Energy Level on one or more lift units has dropped to a point where further lifting will damage battery However vehicle can be lowered Identified lift unit s must be recharged or...

Страница 27: ...ted turn all OFF and restart Ensure proper number of lifts is input when prompted Pin Error Pin is not fully retracted during raise Pin sensor is not properly adjusted 1 Check that pin is fully retrac...

Страница 28: ...en 28 CWL 20E Maintenance Chart 15 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Страница 29: ...CWL 20E 29 en Maintenance Chart Action Date Details Person responsible...

Страница 30: ...en 30 CWL 20E Notes 16 Notes...

Страница 31: ...CWL 20E 31 en Notes...

Страница 32: ...en 32 TSL 50 670 90755 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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