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CWL-20E   

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Emergency Procedures 

10.

 

Emergency Procedures 

10.1

 

Emergency stop 

In  the  event  that  the  system  must  be  stopped 
immediately,  the 

lift  system

  has  an  emergency  stop 

button  provided  on  each  lift  (see  the  “Component 
identification”  section  on  page  8).  It  is  red  in  color  and 
simply  needs  to  be  pushed  in  on  any  lift  unit  to  halt  a 
vehicle  lift  or  lowering  that  may  be  in  progress.  The 
normal emergency stop condition, or “E-Stop”, message 
on  the  display  will  communicate  with  all  lift  units 
synchronized  in  the  system  to  halt  all  at  once.  After  the 
situation  is  assessed  and  it  is  determined  that  it  is  safe 
to  continue  lifting  or  lowering,  the  emergency  stop 
button  originally  pushed  in  can  be  pulled  back  out  and 
the 

RESET

  button  pushed  to  reset  the  system.  The 

RESET

  button  must  be  pushed  after  establishing 

communication  with  the  lift  that  the  emergency  stop 
button was activated on. 

In  the  unlikely  event  that  the  system  would  lose 
communication  at  the  same  time  an  emergency  stop 
button is pressed and a lift unit is still moving, simply press 
the  emergency  stop  button  on  the  lift  unit  that  is  still 
moving.  If  this  fails  to  stop  the  lift  unit,  turn  the  master 
on/off switch,  located  on  the  right  side of  the  enclosure 
(see  the  “Component  identification”  section  on  page  8), 
to the 

OFF

 position, disconnect the air hose from the air 

inlet  if  necessary,  and  ensure  the  down  stop  is  in  the 
engaged  position  by  pulling  the  Down  Stop  Handle 
toward the back of the lift unit.  If this is the case, one of 
the  valves  may  be  stuck  and  need  to  be  inspected, 
cleaned,  and/or  replaced  (see  section  12.4  of  this 
manual). 

 

Fig. 13:  Down stop pawl positions 

10.2

 

Manual lowering 

 

Manual operation is intended for use when the normal 
controls  are  not  functioning,  and  is  NOT  to  be  used 
for normal operation. 

Any time the controls are found to not be functioning while a 
vehicle is already raised, the vehicle may be lowered to the 
ground using the following steps: 

1.

 

Station a person at each lift unit.

 

2.

 

Ensure  that  the  master  on/off  switch,  located  on  the 
right  side  of  the  enclosure  (see  the  “Component 
identification”  section  on  page  8),  is  in  the  ON

ON

ON

ON 

position.  

 

3.

 

Each  person  must  prepare  to  hold  the  manual 
raise/lower 

toggle 

switch 

down 

while 

the 

Communication Button is held in (see the “Component 
identification” section on page 8). 

4.

 

Each  person  should  simultaneously  hold  the 
Communication  Button  and  Manual  Raise/Lower 
Toggle  Switch  to  initiate  lowering  (see 

the 

“Component identification” section on page 8). 

5.

 

Coordinate  lowering  by  individually  stopping  and 
starting,  if  necessary,  in  order  to  keep  the  lifts  at  the 
same height. 

If one or more lift unit(s) does not move down initially, it may 
be resting on a down stop lug. Slightly raise the lift to clear 
the down stop lug. The lift is manually raised by holding the 
manual 

raise/lower 

toggle 

switch 

up 

while 

the 

Communication Button is held in.  Once  the  lift  is  clear  of 
the down stop lug, lowering can resume. 

 

 

Содержание CWL-20E

Страница 1: ...MAHLE CWL 20E EN Operation Manual Wireless wheel lift system Patents pending...

Страница 2: ...RY PERSON WHO OPERATES THIS EQUIPMENT NEEDS TO KNOW AND UNDERSTAND ALL OF THE INFORMATION IN THIS MANUAL FAILURE TO DO SO COULD RESULT IN SERIOUS INJURY OR DEATH READ THIS MANUAL CAREFULLY AND RETAIN...

Страница 3: ...to the ground 14 8 9 Single paired operation 15 8 10 Park mode 16 8 11 Options 16 8 12 Status indicators 16 8 13 Changing the touch screen frequency on the lift units 16 9 Battery information 17 9 1 B...

Страница 4: ...ustaining the load Be sure surface is clean and free of debris cracks and chips The lift system is designed to lift over the road vehicles with rims of at least 21 inches in diameter 14 inches in diam...

Страница 5: ...nly as described in this manual Use only manufacturer s recommended attachments ALWAYS WEAR SAFETY GLASSES Everyday eyeglasses only have impact resistant lenses they are NOT safety glasses Do not oper...

Страница 6: ...s with Part 15 of the FCC rules Operation is subject to the following two conditions 1 This device may not cause harmful interference and 2 This device must accept any interference received including...

Страница 7: ...es The manual must be readily available to all personnel Contact the manufacturer to receive replacement labeling Replacement or extra copies of the manual are available from the manufacturer The empl...

Страница 8: ...2 Master on off switch 3 Status indicators 4 Screen communication antenna 5 Emergency stop button 6 Communication button 7 Manual raise lower toggle switch 8 Lift table Fig 3 CWL 20E side view 2 1 Li...

Страница 9: ...t of any unnecessary personnel tools equipment and other materials No unauthorized personnel should be allowed in the work area where the lifts are being used 5 If the lift system is used outdoors the...

Страница 10: ...ries section on page 17 of this manual If the battery has not been given time to fully charge charge the battery before use Failure to fully charge the battery before use can reduce the life of the ba...

Страница 11: ...s on top of the Electronics Enclosure see the Component identification section on page 8 The number of successive flashes between breaks will be the touch screen frequency that is set on the lift unit...

Страница 12: ...he last lift unit to be initialized In order to change which lift unit is in communication with the Touch Screen Controller the Communication Button on the lift see the Component identification sectio...

Страница 13: ...ntroller 5 Height Displays the current height of the lift unit 6 Touch screen controller radio settings Displays the radio frequency that the Touch Screen Controller is using 7 Lift radio settings Dis...

Страница 14: ...s and personnel are out from underneath the vehicle and the vehicle work area and lift units are prepared for lifting or lowering If the lift units are to be removed from a raised vehicle use only sta...

Страница 15: ...hicle If one axle will be placed on stands establish communication with one of the lift units on the ends of the axle to be supported 2 Push the SINGLE PAIRED button on the main operation screen shown...

Страница 16: ...LOCK button is used as described in Section 8 7 to lock the system from operating Pushing the ABOUT button brings up a screen showing the contact information for the lift manufacturer and the software...

Страница 17: ...for proper cord selection should be connected to the battery charger cord socket located on the left side of the enclosure for the lift and on the edge of the Touch Screen Controller Always use a gro...

Страница 18: ...electrical parts that may cause an explosion Do not allow battery acid to contact skin clothing or eyes Avoid touching eyes while working near battery Wear complete eye protection and clothing protec...

Страница 19: ...wn stop is in the engaged position by pulling the Down Stop Handle toward the back of the lift unit If this is the case one of the valves may be stuck and need to be inspected cleaned and or replaced...

Страница 20: ...the master on off switch to the OFF position could cause individual lift units to retain incorrect settings from previous lifts or to retain incorrect information from their use in previous lift syst...

Страница 21: ...each use Before each use Before each use Before each use of a lift unit the operator must visually inspect the lift unit for any abnormal conditions Any lift unit subjected to an abnormal load or shoc...

Страница 22: ...needed contact the manufacturer for further instructions Lubricate all rotating and sliding portions of the jack monthly as shown in Fig 14 Fig 14 Lubrication points 12 4 Valve cleaning and inspection...

Страница 23: ...be readjusted see Figure 7 The sensors can be adjusted by removing the tape and using a 050 hex key to loosen the set screw in the sensor A hex key may be included inside the control box Use the red...

Страница 24: ...rence may be helpful The LEDs wire harness can be disconnected from the control board if desired or necessary Remove the nuts holding the electronics enclosure to the lift and disconnect the wire conn...

Страница 25: ...ly use the small wheel adapters in pairs do NOT use a single adapter on only one lift arm Using only one small wheel adapter will result in side loading of the lift unit Also do not use the small whee...

Страница 26: ...solutions Low Battery Energy Level on one or more lift units has dropped to a point where further lifting will damage battery However vehicle can be lowered Identified lift unit s must be recharged or...

Страница 27: ...ted turn all OFF and restart Ensure proper number of lifts is input when prompted Pin Error Pin is not fully retracted during raise Pin sensor is not properly adjusted 1 Check that pin is fully retrac...

Страница 28: ...en 28 CWL 20E Maintenance Chart 15 Maintenance Chart Action Date Details Person responsible Receiving inspection...

Страница 29: ...CWL 20E 29 en Maintenance Chart Action Date Details Person responsible...

Страница 30: ...en 30 CWL 20E Notes 16 Notes...

Страница 31: ...CWL 20E 31 en Notes...

Страница 32: ...en 32 TSL 50 670 90755 MAHLE Aftermarket Inc 10 Innovation Drive York PA 17402 U S A Phone 800 468 2321 Fax 717 755 8304 E mail tech mss us mahle com www servicesolutions mahle com...

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