3,000 Cycles
Inspect
Inspect feed belts for proper tension or damage.
Inspect
Inspect screw drop tubes for kinks, cracks or wear from rubbing.
Ensure tube clamps are tight.
Inspect
Inspect all photo eyes secure and tight.
Inspect
Inspect all limit switch arms for tightness or breaks
Inspect
Inspect all airlines for kinks or rubbing.
Lubricate
Refill all lubricators. Replace fluid if milky or discolored. Use ab ISO 32
standard hydraulic oil (KVAL PN:SYS-LUBEG).
Lubricate
Grease Ball Nut screw bearings (if applicable).
Clean
Clean all bearing shafts with clean, dry cloth.
12,000 Cycles
Inspect
Inspect chains for proper tension or damage
Inspect
Inspect all air cylinders for air leaks. Replace if seal is leaking
Inspect
Inspect hydraulic lines for loose fittings, leaks and cracks.
Inspect
Inspect ball rail shafts for pitting or abrasions.
Lubricate
Clean and lubricate all slides and cylinder rods with dry silicone spray
Lubricate
Lubricate all bearing shafts with silicone and clean rag.
72,000 Cycles
Inspect
Inspect all nuts and bolts for tightnesses Tighten is necessary.
Inspect
Check that there is a smooth transition with a door feeding into and out of
machine.
Back-up
Backup computer software.
Clean
Wash filter and lubricator bowls with soapy water.
Maintenance Schedule
5-3
KVAL Operation/Service Manual
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