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7

Maintenance and Caution Items

• While this device is installed to a place where no water or oil splashes over, if water, oil, paint, or other fluids splashes over the 

device, wipe it out using a piece of cloth.

• Dirt contamination on the tip of the discharge needle of the equipped ionizer degrades the static charge removal performance.

If gradual degradation of the static charge removal effect is experienced, clean the tip of the discharge needle using an appropriate 
tool such as a nylon brush. (Never use a wire brush.) 
Clean the discharge needle and the area nearby using a swab.
When cleaning the discharge needle of the ionizer, remove the cover from the blow unit body.

For additional maintenance and precautions regarding the ionizer, refer to the operating instructions of DTY-ELK01.

• The blow intermittent operation of this ion wiper is controlled by an electromagnetic valve. The electromagnetic value has a product life.

The electromagnetic value is a consumable item. When it reaches the end of the product life, replace it. Model: 230E1-SR-26W DC24V
10 million ON/OFF cycles are considered as a milestone for replacement.
When replacing the electromagnetic valve , remove the cover from the blow unit body.
The electromagnetic valve is fixed with two screws.
Remove the screws and remove the electromagnetic valve from the blow unit body. Tilt the electromagnetic valve for easier 
removal.
Disconnect the cables (red/black) from the electromagnetic valve connectors. Push down the white protrusion at the 
electromagnetic valve connector and pull out the cable to disconnect the cable.
Align a new electromagnetic valve to the board silk and connect the cables (red/black) of the new electromagnetic valve.
Insert the cables while pressing down the white protrusion.
Ensure to set the electromagnetic valve O-rings (x3) to the specified locations.
After connecting the cable and attaching the O-rings, fix the electromagnetic valve with the screws. Recommended tightening torque: 0.5 [N

m]

     

• Setting the maintenance time/count

The blow unit measures the discharge time of the ionizer. When the discharge time reaches the specified discharge time, the 
maintenance LED MAINT (yellow) flashes (2 Hz) and I/O connector terminal No.3: MAINT is output.
The ON/OFF cycle of the air blow valve is also counted. When the number of cycle reach the specified count, the maintenance 
LED MAINT (yellow) flashes (4 Hz) and I/O connector terminal No.3: MAINT is output.
When the flash/I/O connector terminal No.3: MAINT is acknowledged, replace the relevant parts.
To enable the count, SW1 or SW2 on the blow unit front must be set to ON. (They are set to OFF at the time of shipping)

Warning: Ensure to turn off the power before performing the inspection, cleaning, or maintenance task. Also, shut the connection to the 

air completely.

When cleaning the discharge needle, pay attention to handle the needle as the tip of the discharge needle is sharp.
Otherwise, there is a risk of injury.

ON: Count enabled

OFF: Count disabled

OFF => ON: Count starts

ON => OFF: Count reset

Ionizer discharge time
Count switch SW1

Blow valve ON/OFF
Count switch SW2

Blow unit upper side

Blow unit rear side

Ionizer (DTY-ELK01)

Discharge needle

Blow unit cover

Electromagnetic valve 
(230E1-SR-26W
DC24 V)

Tilt the valve and remove it

O-ring mounting position (x3)

Enlarge

White protrusion

Cable slot

Fixing screw (x2)

Screw locations x2

Screw location x1

R

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B

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Содержание ION WIPER DTY-WB01

Страница 1: ...X904484 ION WIPER Separate Type DTY WB01 DTY WBM01 S DTY WBM01 L Operating Instructions Ver 1 0 ...

Страница 2: ...be able to cut the power immediately install a switch or a circuit breaker and label it properly Please wire properly Incorrect or inappropriate wiring can cause a functional failure For the DC power source use output voltage DC 24 V with double or reinforced insulation Due to the EN specification wiring should be within 30 m This device has a high voltage generator Do not cause abnormal discharge...

Страница 3: ...d brackets and mounting M4 x 0 5 length 6 mm 4 pieces each DTY ZMW01 Dust collecting unit x1 L shaped bracket x4 Four mounting screws M4 x 0 5 length 6 mm are fixed to the dust collecting unit DTY WBM01 S DTY WBM01 L Box unit body x1 Micro screw driver x1 Use the micro screw driver for operating the photoelectronic sensor switches 2 1 System Configuration DTY WB01 Install the blow unit to a device...

Страница 4: ...removal is blown out 4 3 Air Piping Throttle valve for air blow This valve adjusts the flow rate of the blow air for static charge removal 5 1 Operation Procedures 2 Ionized air regulator This component adjusts the impressed pressure of the ionizer 5 1 Operation Procedures 2 Pressure gauge for ionized air This component displays the pressure applied to the built in ionizer Configured on the ionize...

Страница 5: ...ng the cable until the lock lever locks on the power connector To disconnect the cable push down the lock lever fully and hold the connector and remove the cable Do not apply excessive force to the lead wire Connect to the power DC 24 V The ground wire green of the power cable must be grounded Connection using the power cable DTY ZDW Terminal No Symbol Connecting cable color 1 NA White 2 0 V Black...

Страница 6: ... shot pulse of 200 ms is output when the operation finishes 7 VAC_START Output External device operation output 8 STOP Input Operation stop input 9 START Input Operation start input 10 ZC Zero calibration Input Electrostatic potential sensor zero calibration input This is a feature to calibrate the reference potential where the measured value equals to 0 V 0 V potential is read while facing to the...

Страница 7: ...the electrostatic potential sensor DTY EPS01 EA LWB is used connect it to the electrostatic potential sensor connector CON1 Remove the coat of the tip of the electrostatic potential sensor cable 6 mm removal is recommended crimp a rod terminal and connect to CON1 Ground the round terminal of the cable Connect it to a L shape bracket fixing screw For the specification details use method of the elec...

Страница 8: ...e removed the fan filter on the OUT side and clean the hole section with air Life span of the LED used in the dust sensor is limited Light output will weaken over time when turned on by less than 5 per 5 years 4 2 6 Connecting communication devices When a communication device such as a PC is connected connect a USB RS458 converter IBM2A H1 to the communication connector 485IN When a daisy chain co...

Страница 9: ...e range of the nozzle joint 25 Recommended tightening torque Body 1 N m Nozzle 0 3 N m 4 4 Exhaust Ventilation Dust collecting unit DTY ZMW01 has a dust collection filter in it There is a fan inside the unit Be careful about an injury due to the fan and the fan damage The filter on the fan filter OUT side collects particles The filter on the fan filter IN side is a filter to prevent larger particl...

Страница 10: ... air when the photoelectronic sensor detects the workpiece For the continuous setting the sensor OFF delay time can also be selected When removing particles manually for example the products keeps blowing the air during the OFF delay time if the target workpiece is out of the range of the photoelectronic sensor If the workpiece is detected again during the OFF delay time the OFF delay time is rese...

Страница 11: ...al input STOP Dust collecting unit DC fan Ionized air Air blow Symbol Term Time ms Remark T1 Input signal ON delay time 100 Operation starts w hen the photoelectronic sensor or external input START is greater than T1 T2 Dust collecting operation time prior to blow 200 Dust collecting operation time prior to air blow T3 Ionized air time prior to blow 100 Ionized air time prior to air blow T4 Air bl...

Страница 12: ...hen adjusting the nozzle angle using the nozzle joint if the air flow nozzle is directed to the ionized air nozzle the static charge removal performance may be affected Use the product with the air blow nozzle facing the vertical direction or the opposite direction of the ionized air nozzle Static charge removal performance may be affected if the ionized air pressure set value of the ionized air r...

Страница 13: ... intermittent frequency When this device is used configure the ionized air pressure blow flow rate time frequency appropriate to the workpiece Note Value of the dust sensor is just a guide It does not guarantee removal of dust from the workpiece Power LED POWER green Alarm LED ALM red Maintenance LED MAINT yellow Ion blow LED ION BLOW blue Electrostatic potential sensor LED EPS yellow Dust sensor ...

Страница 14: ... read 2 Read Input Status DI state 0 1 read 3 Read Holding Register Retention register read 4 Read Input Register Input register read 5 Force Single Coil DO state 0 1 overwrite 6 Preset Single Register Retention register overwrite 6 3 Communication Data Address Use the data address when reading or modifying writing data in Modbus communication 6 3 1 Read Coil Status function code 1 Force Single Co...

Страница 15: ...nnected Dust collecting unit connected to the dust collecting unit 1 connector CON3 13 DUST2 Connect Connection state of the dust collecting unit 2 0 not connected 1 connected Dust collecting unit connected to the dust collecting unit 2 connector CON4 14 DUST1 FAN Error Fun error state of the dust collecting unit 1 0 normal 1 error 15 DUST2 FAN Error Fun error state of the dust collecting unit 2 0...

Страница 16: ...cting unit 2 fan 2 rotation speed 2500 to 8250 Disconnected 1000 On error 1 rpm 24 RSW Addr Current value of the ADDRESS switch 0 15 25 RSW Freq Current value of the FREQ switch 0 9 26 RSW Blow Current value of the TIME switch blow time 0 15 27 PIANO SW Current values of the SW 1 2 switches 0 3 40 BLOW Unit Major Ver Main unit major version 41 BLOW Unit Minor Ver Main unit minor version 42 EPS Maj...

Страница 17: ...mpletion count lower 0 9999 0 time s 23 ELK Clean H Ionizer discharge time hour Automatic count at discharge 0 30000 0 h 24 EKL Clean S Ionizer discharge time second Automatic count at discharge Ensure to clear to 0 after a maintenance task completes 0 3599 0 s 25 ELK Clean Thres Discharge needle maintenance time setting for MAINT output 300 30000 0 h 26 Blow Valve CntH Blow valve actuating cycle ...

Страница 18: ... a new electromagnetic valve to the board silk and connect the cables red black of the new electromagnetic valve Insert the cables while pressing down the white protrusion Ensure to set the electromagnetic valve O rings x3 to the specified locations After connecting the cable and attaching the O rings fix the electromagnetic valve with the screws Recommended tightening torque 0 5 N m Setting the m...

Страница 19: ... START overcurrent Stop 1020 Memory failure Stop 1030 Communication error CRC mismatch occurred Continue 1031 Communication error exception response occurred Continue 2010 Dust collecting unit 1 2020 Dust collecting unit 2 3010 Zero calibration error Continue Zero calibration was performed within the range within 200 V 2000 V in the high voltage mode Perform calibration within the range within 200...

Страница 20: ...EPS Electrostatic potential sensor judgment output DUST Dust sensor judgment output END Blow operation end output VAC START External device operation output Input STOP Operation stop input Start Operation start input ZC Electrostatic potential sensor zero calibration input Connectability sensor Photoelectronic sensor DTY ZSP L WB Electrostatic potential sensor DTY EPS01 EA LWB Dust sensor Dust col...

Страница 21: ... switch Pressure gauge for ionized air Power switch Regulator For ionized air Power connector Connector 1 for the dust collecting unit Connector 2 for the dust collecting unit Throttle valve For air blow Air IN port φ8 I O connectors Connector for the electrostatic potential sensor Connector for the photoelectronic sensor Nozzle additional part air blow outlet Nozzle additional part ionized air ou...

Страница 22: ...00 Photoelectronic sensor DTY ZSP L WB Type L dimension mm DTY ZSP1L WB 1000 DTY ZSP3L WB 3000 Detective part Power LED green Workpiece detection LED green Mode selection switch Detection output settings switch Setting trimmer L shaped brackets mounting holes M4 The other side is the same ...

Страница 23: ... 47 Box type A4 size DTY WBM01 S Aperture Aperture Depth ...

Страница 24: ... 48 Box type A3 size DTY WBM01 L Aperture Aperture Depth ...

Страница 25: ... 49 Memo ...

Страница 26: ...VERSEAS DEPARTMENT 3 11 28 Midoricho Koganei City Tokyo 184 8533 Japan TEL 042 383 7271 FAX 042 383 7276 イオンワイパー セパレートタイプ ION WIPER Separate Type 取扱説明書 Owner s Manual 2018年12月 Ver 1 0 X904484 December 2018 Ver 1 0 X904484 株式会社コガネイ Koganei Corp 本書の内容の一部もしくは 全てを無断で 複写 転写することを禁じます Any copy or reproduction of part or all of the content of this manual is prohibited ...

Страница 27: ...2018 年 12 月 Ver 1 0 KG KOGA NEI CORP PRINTED IN JA PA ...

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