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06

BALANCED COLD CONNECTION

If there are to be showers, bidets or monobloc taps in the 

installation then a balanced cold supply is necessary. There 

is a 22mm balanced connection on the inlet set.

HOT WATER PIPEWORK

Run the first part of the hot water distribution pipework 

in 22mm. This can be reduced to 15mm and 10mm as 

appropriate for the type of tap etc. Your aim should be 

to reduce the volume of the hot draw-off pipework to a 

practical minimum so that the time taken for the hot water 

is as quick as possible. Where monobloc mixing taps and 

showers are used, these should be installed to comply with 

the Water Supply (Water Fittings) Regulations 1999. If these 

devices are supplied with un-balanced supplies there should 

be single check valves installed at both inlets, to stop over 

pressurising of either supply. 

PRIMARY COIL CONNECTIONS FOR INDIRECT UNITS

For Solar input models refer to pages 11-12 before making 

any connections.

Connect the primary connections (Indirect only) using the 

compression connections provided. The primary circuit must 

be positively pumped. Gravity circulation is not suitable. 

Either primary connection may be used as the primary flow, 

reheat times are not effected. The primary circuit can be 

open vented or sealed, with up to a maximum pressure of 3.5 

bar. If you seal the primary circuit an additional expansion 

vessel and safety valve is required. The boiler may be Gas, 

Electric or Oil but must be under effective thermostatic 

control. Uncontrolled heat sources such as some AGA’s, back 

boilers, solid fuel stoves, etc. are  NOT SUITABLE. Please 

contact our Technical department for guidance. Connect the 

two port zone valve ( indirect only ) into the primary flow 

pipework. 

SECONDARY CIRCULATION

ULTRASTEEL PLUS can be used with secondary circulation. 

An appropriate WRAS approved bronze circulator should 

be used in conjunction with a non-return valve to prevent 

backflow. On large secondary circulation systems it may 

be necessary to incorporate an extra expansion vessel into 

the circuit to accommodate the increased system water 

volume. Secondary circulation should be avoided on Direct 

electrically heated units being used on off-peak electricity 

tariffs. 

A secondary return boss is fitted as standard on 210, 250 

& 300 ltr units. On smaller sizes, tee into the cold feed pipe 

above the drain.

IMMERSION HEATERS

The immersion heater is supplied with remotety mounted 

thermostat within the heater enclosure. The thermostat 

switches both live and neutral and comprises an adjustable 

control and a high limit maually resettable thermal cut-out.   

All thermostat connections and probe mounts are factory 

fitted.

The electrical supply to each immersion heater must be 

fused at 13A via a double pole isolating switch to BS 60335. 

The cable must be 1.5mm

2

  3 core heat resistant (85°C 

HOFR) sheathed flex complying to BS 50525-1. Do not 

operate the immersion heater/s until the unit is full of water. 

Do not operate the immersion heater/s if any sterilisation 

liquid is in the cylinder as this will cause premature failure. 

Each immersion heater must be earthed.

Remove the thermostat cover by removing the retaining 

screw, opening the cover and sliding it to the left to 

disengage from the retaining clamps.

Connect to the terminal block ensuring the outer sheath is 

clamped  and the cables are secured without strain on any 

of the components or cables.

ELECTRICAL CONNECTIONS

Warning: This appliance must be earthed and all wiring 

should be completed by a competent electrician in 

accordance with the latest I.E.E wiring regulations

Complete the wiring – use the appropriate wiring diagrams 

on page 13 - 15.

KINGSPAN ALBION  

RELIABLE HOT WATER CYLINDERS  

Содержание AUXD120

Страница 1: ...JANUARY 2017 PART NO 024458 ULTRASTEEL PLUS INSTALLATION AND MAINTENANCE INSTRUCTIONS...

Страница 2: ...be checked to ensure it can meet these requirements If necessary consult the local water company regarding the likely pressure and ow rate availability If measuring the water pressure note that a high...

Страница 3: ...centralheating co uk for more information IMPORTANT NOTE TO THE INSTALLER Read these instructions before commencing installation Unvented cylinders are a controlled service as de ned in the latest edi...

Страница 4: ...direct Models Immersion heater Spare Part No 021533 High Limit thermostat Spare Part No STATHIGHALT Two port valve Spare Part No VALVE2PORTH Acetal tundish 15 x 22 mm Spare Part No TUNDPL15ALT Tempera...

Страница 5: ...80 litre sizes there is no dedicated secondary return boss and the secondary return circuit should be tee d into the cold feed pipe just above the drain elbow SCHEMATIC DIAGRAM Access for maintenance...

Страница 6: ...not have to be drained down in order to service the inlet control set Ensure that the arrow points in the direction of the water ow Turn to test Cold Mains In Balanced Cold Connection Outlet to Cylin...

Страница 7: ...L PLUS can be used with secondary circulation An appropriate WRAS approved bronze circulator should be used in conjunction with a non return valve to prevent back ow On large secondary circulation sys...

Страница 8: ...he tundish should be located such that any discharge is visible In addition where discharges from safety devices may not be apparent e g people with impaired vision or mobility consideration should be...

Страница 9: ...above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that where children play or otherwise come into contact with discharges a wire cage or similar guard...

Страница 10: ...989 NF L D 35 2832 AUXD210 209 1557 550 184 1087 244 832 1055 1022 L D 34 2876 AUXD250 247 1802 550 184 1332 244 972 1300 1267 XL D 36 4548 AUXD300 297 2072 550 184 1584 244 1123 1552 1519 XL D 36 456...

Страница 11: ...N180 27 16 88 1 AUXN210 31 17 08 1 AUXN250 33 20 31 2 AUXN300 42 19 61 2 Boss centre from oor ErP Code Capacity Ltrs Height mm Dia mm A mm B mm C1 mm C2 mm D mm E mm F mm ErP Rating Standing Loss W AU...

Страница 12: ...temperature high limit cut out provided Iinto dry stat pocket G2 to ensure the heat input to the solar coil is interrupted if the cylinder overheats Some method to prevent thermosyphoning must also b...

Страница 13: ...umbered accordingly Where an alternative is supplied connect as per manufacturer s instructions 0 3040 65 963 4HPU Z Z WWS KV ISL WVSL M ZLK ZW Y HTW 3 5 3 6 9 A65 3 3 6 9 A65 3 3 5 7 47 0 3040 65 963...

Страница 14: ...3T 2T 1T N Danfoss TP5000 L E 1 2 3 2B 4B N 9B E DHW ZONE BLUE BR BL GR OR G Y 2B 5B N 9B E HTG ZONE 1 RED BR BL GR OR G Y THERMOSTAT 7B COMMON 8B 2 4B 1 PUMP CONNECTOR BL BR G Y N 3B E E 15B 2B 6B N...

Страница 15: ...robes will inserted into the thermostat pockets on the immersion heater The immersion heater thermostat probes should alway be inserted in the upper thermostat pocket on the immersion heater and the p...

Страница 16: ...ing Pressure 8 0 Bar Opening Pressure of T P Valve 10 0 Bar Opening Temperature of T P Valve 90o C Maximum Pressure on Primary Circuit Indirect Solar Coil 3 5 Bar Element Rating 3kW 240 V Fuse Require...

Страница 17: ...N A N A N A N A N A D XL 36 4548 AUXD300 55 355 297 N A N A N A N A N A D XL 36 4567 ULTRASTEEL PLUS INDIRECT AUXN120 35 155 119 N A 3 3 0 67 N A N A B 49 AUXN150 40 190 149 N A 3 77 0 77 N A N A B 5...

Страница 18: ...sion heater and the temperature and pressure relief valve Before lling open the hot tap furthest away from the ULTRASTEEL PLUS to let air out Open the cold main isolation valve and allow the unit to l...

Страница 19: ...inder With cylinder cold check pressure in cylinder If this is the same as the incoming mains pressure then you are getting backfeed Install a balanced cold supply see page 6 Follow recharge steps on...

Страница 20: ...r is hot turn the boiler and or the immersion heater off Do not turn off the water until the discharge runs cool The discharge may also stop CALL OUT A COMPETENT PLUMBER TO SERVICE THE UNIT Tell them...

Страница 21: ...rol set d voume is now recharged d W Z Both immersion heater control and boiler heat control thermostats should have been set during is required the the thermostat cover will need to be removed K EKd...

Страница 22: ...he unit from the cold mains Attach a hose to the draining tap ensuring that it reaches to a level below the unit this will ensure an ef cient syphon is set up and the maximum amount of water is draine...

Страница 23: ...e back pages of the installation instructions supplied with the product and that you have signed it to say that you have received a full and clear explanation of its operation The installer is legally...

Страница 24: ...pressure relief valve and expansion valve been tted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all...

Страница 25: ...mments Signature SERVICE 3 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 4 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 5 Date Engineer Nam...

Страница 26: ...seek evidence of this maintenance to our reasonable satisfaction before approving any guarantee servicing repairs This may include evidence of completed BenchmarkTM log book and service agreement invo...

Страница 27: ...ufacturer shall be responsible for any consequential damage howsoever caused The effects of scale build up or the effects of corrosion Any consequential losses caused by the failure or malfunction of...

Страница 28: ...ild Date To be completed by the home owner Please use this card to register within 30 days of commissioning occupation if new build to bene t from the Kingspan Environmental 2 year guarantee By comple...

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