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01

KINGSPAN ALBION
RELIABLE HOT WATER CYLINDERS

PAGE INSTALL 

CONTENT

 

Storage, Handling & Supply Requirements

 

HWA Charter & Benchmark

3  

Component 

Table 

 

Siting the unit

5  

General 

Installation 

7  

Discharge 

Arrangement

9  

Direct 

 

 

10  

Indirect 

11 

 

Solar Coil Installation 

12   

Solar High Limit 

13   

S-Plan Wiring Schematics

14   

Thermostat Wiring Schematics

15  

Technical 

Specification

17   

Commissioning & Servicing 

18  

Fault 

Finding 

19  

User 

Instructions

STORAGE PRIOR TO INSTALLATION

ULTRASTEEL PLUS should be stored in its original packaging in an upright position in an area free from excessive damp.

HANDLING PRODUCT

The ULTRASTEEL PLUS should be carried upright where possible. Assessements of risks for carrying the cylinder should be 

conducted. Use more than 1 person for carrying where appropriate. Always follow latest guidelines for lifting techniques, to 

avoid injury and damage to the product.

WATER SUPPLY

ULTRASTEEL PLUS operates at 3.0 bar (controlled by the inlet control set) and is capable of delivering over 50 litres per 

minute. The high quality inlet control set has been designed to make the most of the flow rates available, however the 

performance of any unvented system is only as good as the mains water supply. The maximum possible water demand should 

be assessed, taking into consideration that both hot and cold services are supplied simultaneously from the mains.

The water supply should be checked to ensure it can meet these requirements. If necessary, consult the local water company 

regarding the likely pressure and flow rate availability.

If measuring the water pressure, note that a high static (no flow) mains pressure is no guarantee of good flow availability. In 

a domestic installation 1 bar and 25 l/min. should be regarded as the minimum. The maximum mains pressure that the inlet 

control set can accept is 12 bar.

Consideration should be given to upgrading existing 1/2” (15mm) cold mains pipework to a larger size if the recommended 

minimum pressure/flow rate is not being achieved.

ELECTRIC SUPPLY

The ULTRASTEEL PLUS requires 240 Volt electrical supply for the immersion elements. The electrical supply to each 

immersion heater must be fused at 13A via a double pole isolating switch to BS 60335. The cable must be at least 2.5mm

2

 heat 

resistant (85°C HOFR) sheathed flex complying to BS EN 50525-1 . 

IMPORTANT NOTE TO THE INSTALLER

Read these instructions before commencing installation. Unvented cylinders are a controlled 

service as defined in the latest edition of the building regulations and should only be fitted 

by a competent person. 

The relevant regulations are: England and Wales – Building Regulation G3, Scotland – Technical 

Standard P3, N Ireland – Building Regulation Part F

After installation the Benchmark checklist must be completed and left, with these 

instructions, with the householder for future reference.

PAGE 

HOME OWNER INFORMATION SECTION

H1   

Introduction & User Instructions

H2  

Servicing

H3  

Benchmark

H4  

Commissioning Checklist

H5  

Service Record

H6-H8 

Gaurantee  & Gaurantee Card

Содержание AUXD120

Страница 1: ...JANUARY 2017 PART NO 024458 ULTRASTEEL PLUS INSTALLATION AND MAINTENANCE INSTRUCTIONS...

Страница 2: ...be checked to ensure it can meet these requirements If necessary consult the local water company regarding the likely pressure and ow rate availability If measuring the water pressure note that a high...

Страница 3: ...centralheating co uk for more information IMPORTANT NOTE TO THE INSTALLER Read these instructions before commencing installation Unvented cylinders are a controlled service as de ned in the latest edi...

Страница 4: ...direct Models Immersion heater Spare Part No 021533 High Limit thermostat Spare Part No STATHIGHALT Two port valve Spare Part No VALVE2PORTH Acetal tundish 15 x 22 mm Spare Part No TUNDPL15ALT Tempera...

Страница 5: ...80 litre sizes there is no dedicated secondary return boss and the secondary return circuit should be tee d into the cold feed pipe just above the drain elbow SCHEMATIC DIAGRAM Access for maintenance...

Страница 6: ...not have to be drained down in order to service the inlet control set Ensure that the arrow points in the direction of the water ow Turn to test Cold Mains In Balanced Cold Connection Outlet to Cylin...

Страница 7: ...L PLUS can be used with secondary circulation An appropriate WRAS approved bronze circulator should be used in conjunction with a non return valve to prevent back ow On large secondary circulation sys...

Страница 8: ...he tundish should be located such that any discharge is visible In addition where discharges from safety devices may not be apparent e g people with impaired vision or mobility consideration should be...

Страница 9: ...above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that where children play or otherwise come into contact with discharges a wire cage or similar guard...

Страница 10: ...989 NF L D 35 2832 AUXD210 209 1557 550 184 1087 244 832 1055 1022 L D 34 2876 AUXD250 247 1802 550 184 1332 244 972 1300 1267 XL D 36 4548 AUXD300 297 2072 550 184 1584 244 1123 1552 1519 XL D 36 456...

Страница 11: ...N180 27 16 88 1 AUXN210 31 17 08 1 AUXN250 33 20 31 2 AUXN300 42 19 61 2 Boss centre from oor ErP Code Capacity Ltrs Height mm Dia mm A mm B mm C1 mm C2 mm D mm E mm F mm ErP Rating Standing Loss W AU...

Страница 12: ...temperature high limit cut out provided Iinto dry stat pocket G2 to ensure the heat input to the solar coil is interrupted if the cylinder overheats Some method to prevent thermosyphoning must also b...

Страница 13: ...umbered accordingly Where an alternative is supplied connect as per manufacturer s instructions 0 3040 65 963 4HPU Z Z WWS KV ISL WVSL M ZLK ZW Y HTW 3 5 3 6 9 A65 3 3 6 9 A65 3 3 5 7 47 0 3040 65 963...

Страница 14: ...3T 2T 1T N Danfoss TP5000 L E 1 2 3 2B 4B N 9B E DHW ZONE BLUE BR BL GR OR G Y 2B 5B N 9B E HTG ZONE 1 RED BR BL GR OR G Y THERMOSTAT 7B COMMON 8B 2 4B 1 PUMP CONNECTOR BL BR G Y N 3B E E 15B 2B 6B N...

Страница 15: ...robes will inserted into the thermostat pockets on the immersion heater The immersion heater thermostat probes should alway be inserted in the upper thermostat pocket on the immersion heater and the p...

Страница 16: ...ing Pressure 8 0 Bar Opening Pressure of T P Valve 10 0 Bar Opening Temperature of T P Valve 90o C Maximum Pressure on Primary Circuit Indirect Solar Coil 3 5 Bar Element Rating 3kW 240 V Fuse Require...

Страница 17: ...N A N A N A N A N A D XL 36 4548 AUXD300 55 355 297 N A N A N A N A N A D XL 36 4567 ULTRASTEEL PLUS INDIRECT AUXN120 35 155 119 N A 3 3 0 67 N A N A B 49 AUXN150 40 190 149 N A 3 77 0 77 N A N A B 5...

Страница 18: ...sion heater and the temperature and pressure relief valve Before lling open the hot tap furthest away from the ULTRASTEEL PLUS to let air out Open the cold main isolation valve and allow the unit to l...

Страница 19: ...inder With cylinder cold check pressure in cylinder If this is the same as the incoming mains pressure then you are getting backfeed Install a balanced cold supply see page 6 Follow recharge steps on...

Страница 20: ...r is hot turn the boiler and or the immersion heater off Do not turn off the water until the discharge runs cool The discharge may also stop CALL OUT A COMPETENT PLUMBER TO SERVICE THE UNIT Tell them...

Страница 21: ...rol set d voume is now recharged d W Z Both immersion heater control and boiler heat control thermostats should have been set during is required the the thermostat cover will need to be removed K EKd...

Страница 22: ...he unit from the cold mains Attach a hose to the draining tap ensuring that it reaches to a level below the unit this will ensure an ef cient syphon is set up and the maximum amount of water is draine...

Страница 23: ...e back pages of the installation instructions supplied with the product and that you have signed it to say that you have received a full and clear explanation of its operation The installer is legally...

Страница 24: ...pressure relief valve and expansion valve been tted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all...

Страница 25: ...mments Signature SERVICE 3 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 4 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 5 Date Engineer Nam...

Страница 26: ...seek evidence of this maintenance to our reasonable satisfaction before approving any guarantee servicing repairs This may include evidence of completed BenchmarkTM log book and service agreement invo...

Страница 27: ...ufacturer shall be responsible for any consequential damage howsoever caused The effects of scale build up or the effects of corrosion Any consequential losses caused by the failure or malfunction of...

Страница 28: ...ild Date To be completed by the home owner Please use this card to register within 30 days of commissioning occupation if new build to bene t from the Kingspan Environmental 2 year guarantee By comple...

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