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05

GENERAL INSTALLATION

COLD MAINS PIPEWORK

Run the cold main through the building to the place where 

the ULTRASTEEL PLUS is to be installed. Take care not to 

run the cold pipe near hot water or heating pipework so that 

the heat pick-up is minimized. Identify the cold water supply 

pipe and fit an isolating valve (not supplied). 

A 22mm BS1010 stopcock can typically be used but a 22mm 

quarter turn full bore valve would be better as it does not 

restrict the flow as much. Do not use “screwdriver slot” or 

similar valves. Make the connection to the cold feed of the 

cylinder and incorporate a drain valve. Position the drain 

valve no higher than the cold inlet to ensure sufficient 

draining of cylinder when required. Position the inlet control 

just ABOVE the Temperature & Pressure Relief Valve (TPRV) 

mounted on the side of the cylinder. This ensures that 

the cylinder does not have to be drained down in order to 

service the inlet control set. Ensure that the arrow points in 

the direction of the water flow. 

Turn to 
test

Cold 

Mains In

Balanced Cold 
Connection

Outlet to Cylinder

Expansion
Relief to
Tundish

CONNECTING TO THE CYLINDER

All of the pipework connections on the cylinder are 

designed to accept 22mm copper pipe. The thread is 3/4” 

BSP male parallel thread. Suitable nuts and olives are 

provided. 

Cut the tube with a pipe cutter and ensure no sharp edges 

or burrs protrude. Slide both gland nut and olive onto 

the tube and push tube fully home into the connection, 

ensuring the tube end fully bottoms on the connection 

recess. Smear the outer wall of the olive with plumbing 

paste and tighten gland nut in the prescribed manner. 

Upon filling/commissioning, ensure all connections are 

completely watertight. Note: No control or isolation valve 

should be fitted between the expansion relief valve and the 

storage cylinder. The relief valve connections should not 

be used for any other purpose.

KINGSPAN ALBION
RELIABLE HOT WATER CYLINDERS

Содержание AUXD120

Страница 1: ...JANUARY 2017 PART NO 024458 ULTRASTEEL PLUS INSTALLATION AND MAINTENANCE INSTRUCTIONS...

Страница 2: ...be checked to ensure it can meet these requirements If necessary consult the local water company regarding the likely pressure and ow rate availability If measuring the water pressure note that a high...

Страница 3: ...centralheating co uk for more information IMPORTANT NOTE TO THE INSTALLER Read these instructions before commencing installation Unvented cylinders are a controlled service as de ned in the latest edi...

Страница 4: ...direct Models Immersion heater Spare Part No 021533 High Limit thermostat Spare Part No STATHIGHALT Two port valve Spare Part No VALVE2PORTH Acetal tundish 15 x 22 mm Spare Part No TUNDPL15ALT Tempera...

Страница 5: ...80 litre sizes there is no dedicated secondary return boss and the secondary return circuit should be tee d into the cold feed pipe just above the drain elbow SCHEMATIC DIAGRAM Access for maintenance...

Страница 6: ...not have to be drained down in order to service the inlet control set Ensure that the arrow points in the direction of the water ow Turn to test Cold Mains In Balanced Cold Connection Outlet to Cylin...

Страница 7: ...L PLUS can be used with secondary circulation An appropriate WRAS approved bronze circulator should be used in conjunction with a non return valve to prevent back ow On large secondary circulation sys...

Страница 8: ...he tundish should be located such that any discharge is visible In addition where discharges from safety devices may not be apparent e g people with impaired vision or mobility consideration should be...

Страница 9: ...above external surfaces such as car parks hard standings grassed areas etc are acceptable providing that where children play or otherwise come into contact with discharges a wire cage or similar guard...

Страница 10: ...989 NF L D 35 2832 AUXD210 209 1557 550 184 1087 244 832 1055 1022 L D 34 2876 AUXD250 247 1802 550 184 1332 244 972 1300 1267 XL D 36 4548 AUXD300 297 2072 550 184 1584 244 1123 1552 1519 XL D 36 456...

Страница 11: ...N180 27 16 88 1 AUXN210 31 17 08 1 AUXN250 33 20 31 2 AUXN300 42 19 61 2 Boss centre from oor ErP Code Capacity Ltrs Height mm Dia mm A mm B mm C1 mm C2 mm D mm E mm F mm ErP Rating Standing Loss W AU...

Страница 12: ...temperature high limit cut out provided Iinto dry stat pocket G2 to ensure the heat input to the solar coil is interrupted if the cylinder overheats Some method to prevent thermosyphoning must also b...

Страница 13: ...umbered accordingly Where an alternative is supplied connect as per manufacturer s instructions 0 3040 65 963 4HPU Z Z WWS KV ISL WVSL M ZLK ZW Y HTW 3 5 3 6 9 A65 3 3 6 9 A65 3 3 5 7 47 0 3040 65 963...

Страница 14: ...3T 2T 1T N Danfoss TP5000 L E 1 2 3 2B 4B N 9B E DHW ZONE BLUE BR BL GR OR G Y 2B 5B N 9B E HTG ZONE 1 RED BR BL GR OR G Y THERMOSTAT 7B COMMON 8B 2 4B 1 PUMP CONNECTOR BL BR G Y N 3B E E 15B 2B 6B N...

Страница 15: ...robes will inserted into the thermostat pockets on the immersion heater The immersion heater thermostat probes should alway be inserted in the upper thermostat pocket on the immersion heater and the p...

Страница 16: ...ing Pressure 8 0 Bar Opening Pressure of T P Valve 10 0 Bar Opening Temperature of T P Valve 90o C Maximum Pressure on Primary Circuit Indirect Solar Coil 3 5 Bar Element Rating 3kW 240 V Fuse Require...

Страница 17: ...N A N A N A N A N A D XL 36 4548 AUXD300 55 355 297 N A N A N A N A N A D XL 36 4567 ULTRASTEEL PLUS INDIRECT AUXN120 35 155 119 N A 3 3 0 67 N A N A B 49 AUXN150 40 190 149 N A 3 77 0 77 N A N A B 5...

Страница 18: ...sion heater and the temperature and pressure relief valve Before lling open the hot tap furthest away from the ULTRASTEEL PLUS to let air out Open the cold main isolation valve and allow the unit to l...

Страница 19: ...inder With cylinder cold check pressure in cylinder If this is the same as the incoming mains pressure then you are getting backfeed Install a balanced cold supply see page 6 Follow recharge steps on...

Страница 20: ...r is hot turn the boiler and or the immersion heater off Do not turn off the water until the discharge runs cool The discharge may also stop CALL OUT A COMPETENT PLUMBER TO SERVICE THE UNIT Tell them...

Страница 21: ...rol set d voume is now recharged d W Z Both immersion heater control and boiler heat control thermostats should have been set during is required the the thermostat cover will need to be removed K EKd...

Страница 22: ...he unit from the cold mains Attach a hose to the draining tap ensuring that it reaches to a level below the unit this will ensure an ef cient syphon is set up and the maximum amount of water is draine...

Страница 23: ...e back pages of the installation instructions supplied with the product and that you have signed it to say that you have received a full and clear explanation of its operation The installer is legally...

Страница 24: ...pressure relief valve and expansion valve been tted and discharge tested Yes No The tundish and discharge pipework have been connected and terminated to Part G of the Building Regulations Yes Are all...

Страница 25: ...mments Signature SERVICE 3 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 4 Date Engineer Name Company Name Telephone Number Comments Signature SERVICE 5 Date Engineer Nam...

Страница 26: ...seek evidence of this maintenance to our reasonable satisfaction before approving any guarantee servicing repairs This may include evidence of completed BenchmarkTM log book and service agreement invo...

Страница 27: ...ufacturer shall be responsible for any consequential damage howsoever caused The effects of scale build up or the effects of corrosion Any consequential losses caused by the failure or malfunction of...

Страница 28: ...ild Date To be completed by the home owner Please use this card to register within 30 days of commissioning occupation if new build to bene t from the Kingspan Environmental 2 year guarantee By comple...

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