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Installation and operating instructions: JUDO UNIDOS digital dosing pump systems JUD-KH 6-50 and 6-100 (cold water) / JUD-HH 6-50 and 6-100 (hot water)

JUDO Wasseraufbereitung GmbH

Postfach 380



D-71351 Winnenden

Translation into foreign languages and reproduction, even in excerpt form, is only permitted with special
approval.

Tel. +49 (0)7195-692-0



Fax +49 (0)7195-692-188

Revision level: 20.04.2017

E-Mail: [email protected]



Internet: www.judo.eu

5.2.5

Adjustment mode and specific setting ........................................................................ 28

5.3

Power failure .................................................................................................................... 29

Commissioning .................................................................................................................. 30

6.1

Initial commissioning ........................................................................................................ 30

6.1.1

Filling the dosing tank ................................................................................................ 30

6.1.2

Bleeding the dosing pump .......................................................................................... 31

Operation ........................................................................................................................... 32

7.1

Manual operating mode (Ext. stop signal input) ................................................................ 32

7.1.1

Example of dosing with parallel operation of one feed pump ...................................... 32

7.1.2

Example for dose in a system content ........................................................................ 32

7.2

Contact operating mode ................................................................................................... 33

7.3

Chlorine dosing ................................................................................................................ 34

7.3.1

General example ........................................................................................................ 34

7.4

Overview and use of JUDO JUL-mineral solutions and JUDO chemicals ......................... 35

7.4.1

Protection against corrosion and limescale in drinking water applications

(DIN/DVGW) .............................................................................................................. 35

7.4.2

Boiler water conditioning ............................................................................................ 36

7.4.3

Air conditioning and cooling water conditioning .......................................................... 36

7.4.4

Disinfection of drinking and process water ................................................................. 36

7.4.5

Oxidation agent for drinking and process water treatment .......................................... 37

7.4.6

Conversion table for powder type JUDO chemicals ................................................... 38

7.5

Checking of the dosing concentration ............................................................................... 39

7.6

Faults ............................................................................................................................... 40

Inspection, maintenance, service ..................................................................................... 42

8.1

Bleeding the dosing pump ................................................................................................ 43

8.2

Cleaning ........................................................................................................................... 43

8.2.1

Suction and pressure valves ...................................................................................... 43

8.2.2

Suction kit .................................................................................................................. 44

8.3

Replacement of the dosing diaphragm and the suction and pressure valves .................... 44

8.4

Removal from service ....................................................................................................... 45

8.5

Exploded drawing dosing head ......................................................................................... 46

8.5.1

Spare parts ................................................................................................................ 46

8.6

Transfer confirmation and maintenance log ...................................................................... 46

Содержание JUD-HH 6-100

Страница 1: ...anslation into foreign languages and reproduction even in excerpt form is only permitted with special approval Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revision level 20 04 2017 E Mail info judo eu I...

Страница 2: ...uties of the operator 9 2 2 Transport storage disposal 9 3 Product information 10 3 1 Manufacturer 10 3 2 Models 10 3 2 1 Scope of supply 10 3 2 2 Operating resources 11 3 2 3 Accessories 11 3 3 Techn...

Страница 3: ...feed pump 32 7 1 2 Example for dose in a system content 32 7 2 Contact operating mode 33 7 3 Chlorine dosing 34 7 3 1 General example 34 7 4 Overview and use of JUDO JUL mineral solutions and JUDO che...

Страница 4: ...water All rights reserved JUDO Wasseraufbereitung GmbH JUDO Wasseraufbereitung GmbH Postfach 380 D 71351 Winnenden Translation into foreign languages and reproduction even in excerpt form is only perm...

Страница 5: ...have any general questions concerning water treatment then please contact our field service representative or directly contact either our works in Winnenden Germany subsidiary in Austria or JUDO Wasse...

Страница 6: ...cident prevention the recognised technical regulations for safe and professional work must be observed All pictorial dimensional and implementation information correspond to the date of going to press...

Страница 7: ...IDOS digital dosing pump system or tampering with system components are forbidden for safety reasons Do not perform any changes make any additions or carry out any conversions that could impair safety...

Страница 8: ...Warning Before cleaning maintenance or repair work ensure that the JUDO UNIDOS digital dosing pump system is fully hydraulically depressurised These activities must only be performed by JUDO customer...

Страница 9: ...system is responsible for the following Only allow qualified and authorised technical personnel to perform inspection operation maintenance service and repair as well as the training of the operating...

Страница 10: ...om the manufacturer supplier 3 Product information 3 1 Manufacturer JUDO Wasseraufbereitung GmbH Hohreuschstra e 39 41 D 71364 Winnenden E Mail info judo eu Internet www judo eu 3 2 Models Designation...

Страница 11: ...rine for JPHM L 8690040 JUDO sample water cooler JPK 1 8728165 JUDO sample water cooler JPK 3 8460050 Tab 3 Operating resources Operating resources are not supplied Operating resources dependent on ar...

Страница 12: ...0 Min required system induced back pressure bar 1 Maximum permissible ambient temperature C 35 Maximum permissible water temperature cold water injection point C 35 Maximum permissible water temperatu...

Страница 13: ...6 4764 4694 4625 4556 4489 4423 ml h 60 4599 4531 4467 4398 4333 4269 4206 4144 4082 ml h 55 4216 4153 4092 4031 3972 3913 3855 3798 3742 ml h 50 3832 3776 3720 3665 3611 3557 3505 3453 3402 ml h 45 3...

Страница 14: ...3 3 3 4 3 7 8 2 8 5 9 3 8 2 8 5 9 3 40 ml m 2 2 2 3 2 5 4 4 4 5 5 0 11 11 12 11 11 12 50 ml m 2 7 2 8 3 1 5 5 5 7 6 2 14 14 15 14 14 15 60 ml m 3 3 3 4 3 7 6 6 6 8 7 4 16 17 19 16 17 19 70 ml m 3 8 4...

Страница 15: ...roval Tel 49 0 7195 692 0 Fax 49 0 7195 692 188 Revision level 20 04 2017 E Mail info judo eu Internet www judo eu 15 3 3 2 Dimensions H ca 400mm 67 H H1 D Entleerung G 3 4 6 D H Qmax l h H1 en L lter...

Страница 16: ...JUDO UNIDOS digital dosing pump system and dosing medium are only used for the purposes described in the usage guidelines Under no circumstances may dosing media be used in systems whose requirements...

Страница 17: ...ct via the Ext stop signal input e g in a time controlled manner by the JUDO dosing pump control Digital JDPS D see Chap 3 2 3 with parallel switching of feed pumps or feed mechanisms or from a buildi...

Страница 18: ...et for the JUDO timer clock JZS U E must be provided in the immediate vicinity A clearance of 50 cm for maintenance and repair work must be available above the JUDO UNIDOS digital dosing pump system 4...

Страница 19: ...alled upstream of the connecting sleeve Ideally a site supplied pressure gauge should be installed directly upstream of the cold or hot water injection point for determination of the system induced ba...

Страница 20: ...he dosing pump on the mounting plate and push to just before the mounting plate retainers Press the latching lug of the mounting plate downwards 1 and simultaneously push the dosing pump down with a l...

Страница 21: ...nut at the connection of the suction kit so that the connection is leak tight Cut the suction pipe to the necessary length Guide the suction pipe through the union nut of the suction valve and the app...

Страница 22: ...1 Low level and empty status signalling of the suction kit Attention The low level and empty status signals are defined in the factory as normally open contacts NOC If the signal input Ext Stop of the...

Страница 23: ...t it extends to the middle of the pipe Screw in the injection point so that it forms a leak tight seal at the site provided connecting sleeve Unscrew the union nut of the injection point remove the cl...

Страница 24: ...performed by JUDO customer service or authorised technical personnel Once the mains voltage is connected the JUDO UNIDOS digital dosing pump system can start up automatically therefore only plug in th...

Страница 25: ...perating mode percentage to max dosing capacity stroke frequency 0 1 100 Lock Mechanical locking of the set dosing capacity to prevent unauthorised manipulation Torx screwdriver required Operating mod...

Страница 26: ...t Green Flashing Stop Green Illuminated Dosing Red Green Flashing Standby Ext Stop Amber Illuminated Low level dosing running Red Illuminated Empty dosing stopped Red Flashing Fault motor blocked dosi...

Страница 27: ...mp doses continuously at the dosing capacity set via the rotary knob stroke frequency 0 1 100 Switching on off takes place via the Ext stop signal input Contact operating mode The dosing pump doses fo...

Страница 28: ...puts which can for example be connected to a building control system fault empty status signal transfer cable JAK L necessary see Chap 3 2 3 Relay output 1 is defined as a fault or empty signal Relay...

Страница 29: ...t status LED top Manual bottom Green Amber Red Setting with bleeding key Green NO NO Low level Amber NC NC Stroke signal Red Contact input Tab 14 Adjustment mode and specific setting Factory setting E...

Страница 30: ...serve the separate installation and operating instructions of other devices and systems 6 1 Initial commissioning Attention Before initial commissioning and after approximately 5 operating hours tight...

Страница 31: ...xer or electrical stirrer for as long as necessary until the powder dosing medium is completely dissolved or the concentrated dosing medium is fully mixed in Correctly reclose the dosing tank 6 1 2 Bl...

Страница 32: ...6 7 8 9 10 bar Displaced volume 0 912 0 899 0 886 0 873 0 86 0 847 0 834 0 822 0 81 ml stroke Tab 15 Displaced volume relative to system induced back pressure 7 1 Manual operating mode Ext stop signa...

Страница 33: ...dosing pump must be switched to standby via the Ext stop signal input 7 2 Contact operating mode If JUDO contact water meters or contact water meters are used with identical pulse sequences the setti...

Страница 34: ...oncentration can be demonstrated This excess is limited to 0 6 mg l free chlorine where the concentration at the 1st drinking water drawing point must not exceed 0 3 mg l With outgassing media such as...

Страница 35: ...1st drinking water drawing point based on the setting the setting can be adjusted step by step up to the maximum addition at the injection point 7 4 Overview and use of JUDO JUL mineral solutions and...

Страница 36: ...or system content with soft water JH 4 10 kg 8838164 Approx 100 200 ml m makeup water Use as 10 solution 25 kg 8838165 with soft water JH 5 10 kg 8838158 Approx 100 200 ml m makeup water Use as 10 sol...

Страница 37: ...g and process water treatment Calculation example Given Iron content according to water analysis e g 2 0 mg l Fe Manganese content according to water analysis e g 0 5 mg l Mn System induced back press...

Страница 38: ...ation ion concentrat KMnO4 t requiremen total KMnO4 quantity dosing KMnO4 600 6 0 5 3 m ml l ml ml mg l mg quantity dosing KMnO4 Dependent on the operating mode the dosing pump setting can now in prin...

Страница 39: ...g 20 l JUDO chemical used e g JH 1 Required Powder quantity for 20 l of soft water Solution 100 solution Percentage water soft of Quantity quantity Powder Powder kg 2 kg quantity Powder 100 10 20 As i...

Страница 40: ...an dosing tank Crystalline deposits in the suction valve Clean suction valve Chap 8 2 1 Diaphragm incorrectly installed or damaged Install diaphragm correctly replace as necessary Chap 8 3 Clean dosin...

Страница 41: ...Check setting correct as necessary Mode 2 incorrectly set Check setting correct as necessary Mode 3 incorrectly set Check setting correct as necessary Empty signal incorrectly evaluated or output over...

Страница 42: ...ch off the power supply before working on system components Once the mains voltage is connected the dosing pump can start up automatically Observe Chap 1 2 1 Warning Before cleaning maintenance or rep...

Страница 43: ...kit the injection point and the dosing tank at regular intervals as well as prior to taking out of service to remove deposits or similar Clean the surfaces of the dosing pump with a clean dry cloth 8...

Страница 44: ...tion kit 8 3 Replacement of the dosing diaphragm and the suction and pressure valves The dosing diaphragm suction and pressure valves must be replaced as necessary but in any event no later than every...

Страница 45: ...he flange see Fig 14 Correctly re seat the flange see Fig 15 and screw on the new dosing diaphragm Check the O ring is correctly seated Supply power to the dosing pump By slowly increasing the dosing...

Страница 46: ...JDS T 6 4 8725106 1 Diaphragm pump with stepper motor 1980523 1 Suction kit complete 1980524 1 JUDO cold water injection point 8340022 1 JUDO hot water injection point 8340036 1 Union nut hot water i...

Страница 47: ...s No Multifunction valve Yes No Dosing pump settings Operating mode Manual Contact Set dosing capacity Adjustment mode 1 NO NC Adjustment mode 2 NO NC Adjustment mode 3 Low level Stroke signal Contact...

Страница 48: ...sing tank Suction kit Dosing pump bled Leak check Suction pipe Dosing pipe Injection point Pipe routing Kink free Chafing free Bleed pipe clear outlet Function setting Dosing pump OK Operating mode OK...

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