John Bean JLT4500S, Руководство пользователя

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REV 02 OCT 2020 JLT4500-IOM-F
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CONTENT
1 FOREWORD ............................................................................................................................................................................................... 5
2 GENERAL SAFETY AND ACCIDENT-PREVENTION RULES .................................................................................................................... 5
3 WORKPLACE ENVIRONMENT
..................................................................................................................................................................
6
4 RESIDUAL HAZARDS ................................................................................................................................................................................ 7
4.1 CRUSHING HAZARD ...................................................................................................................................................................... 8
4.2 HAZARD OF THE VEHICLE TO FALL FROM THE LIFT ................................................................................................................. 9
4.3 HAZARD OF OVERTURNING OF THE VEHICLE DUE TO INSTABILITY OF THE LOAD ............................................................... 9
4.4 ELECTRIC HAZARD ..................................................................................................................................................................... 10
4.5 GENERIC HAZARDS .................................................................................................................................................................... 10
4.6 EMERGENCY STOP ..................................................................................................................................................................... 11
5 JLT4500 TWO POST LIFT ........................................................................................................................................................................ 12
5.1 DESCRIPTION OF THE LIFT ........................................................................................................................................................ 12
5.1.1 LAYOUT: ........................................................................................................................................................................... 14
5.1.2 IDENTIFICATION AND CE MARKING LABEL: .................................................................................................................. 14
5.1.3 FORECASTED USE:
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14
5.2 INSTALLATION:
............................................................................................................................................................................
15
5.2.1 PACKING TYPE, SHIPPING, HANDLING, HOISTING POINTS ........................................................................................ 15
5.2.2 STORAGE ........................................................................................................................................................................ 16
5.2.3 UNPACKING ..................................................................................................................................................................... 16
5.2.4 FOUNDATION ................................................................................................................................................................... 16
5.3 ASSEMBLY ................................................................................................................................................................................... 17
5.3.1 AUTHORISED PERSONNEL
............................................................................................................................................
17
5.3.2 NEEDED TOOLS .............................................................................................................................................................. 17
5.3.3 INSTALLATION ................................................................................................................................................................. 18
5.3.4 ADDITIONAL INFORMATION ON THE HYDRAULIC CIRCUIT: ........................................................................................ 35
5.4 OWNER/EMPLOYER’S RESPONSABILITIES .............................................................................................................................. 36
5.5 USE .............................................................................................................................................................................................. 36
5.5.1 LOADING OF VEHICLES. ................................................................................................................................................. 37
5.5.2 OPERATING THE LIFT ..................................................................................................................................................... 38
5.5.3 LOWERING A VEHICLE ................................................................................................................................................... 39
5.5.4 SAFETY PRECAUTIONS DURING THE USE: .................................................................................................................. 39
5.6 MAINTENANCE ............................................................................................................................................................................ 39
5.6.1 PERIODIC CHECKS: ........................................................................................................................................................ 40
5.6.2 SPECIFIC CHECKS: ......................................................................................................................................................... 41
5.6.3 HYDRAULIC OIL RECOMMENDED.
................................................................................................................................
42
5.6.4 CLEANING: ....................................................................................................................................................................... 42
6 DISMANTLING OF THE LIFT AND SCRAPPING ..................................................................................................................................... 43
7 TECHNICAL ASSISTANCE ...................................................................................................................................................................... 43
8 TROUBLE SHOOTING ............................................................................................................................................................................. 43
9 SPARE PARTS: GENERAL INSTRUCTIONS ........................................................................................................................................... 45
9.1 PARTS BREAKDOWN OF FINAL ASSEMBLY
..............................................................................................................................
46
GB/T 6177.1-2000 M6 NUT .......................................................................................................................................................................... 47
HEX BOLT GB/T5789-2000 M6x16 ............................................................................................................................................................. 47
9.2 PARTS BREAKDOWN OF OVERHEAD ASSEMBLY .................................................................................................................... 48
9.3 PARTS BREAKDOWN OF PARTS ON COLUMNS ....................................................................................................................... 49
ELECTROMAGNER BRACKET .................................................................................................................................................................. 50
GB/T882-2008 5×38×1.2×35 ........................................................................................................................................................................ 50
BUSHING
.....................................................................................................................................................................................................
50
GB/T 879.1-2000 6X35 ................................................................................................................................................................................ 50
9.4 PARTS BREAKDOWN OF HYDRAULIC SYSTEM ........................................................................................................................ 51
TEE FITTING ............................................................................................................................................................................................... 51
90 DEG SWIVEL ELBOW, M14 ................................................................................................................................................................... 51
4.5T 2-POST HYD, HOSE ASSY, RS
...........................................................................................................................................................
51
9.5 PARTS BREAKDOWN OF SYNCHRONIZING SYSTEM ............................................................................................................... 52
9.6 PARTS BREAKDOWN OF CARRIAGE AND ARMS ...................................................................................................................... 54
10 SAFETY PICTOGRAMS ON THE LIFT ................................................................................................................................................... 56
11 INITIAL CHECK LISTS ........................................................................................................................................................................... 58
11.1 CHECK PROCEDURE FOR LIFT ................................................................................................................................................ 58
11.2 ANNUAL CHECKS ...................................................................................................................................................................... 59
12 ELECTRICAL DIAGRAM ........................................................................................................................................................................ 65
12.1 WIRING DIAGRAM FOR THREE PHASES (SHEET 1/3) ............................................................................................................ 65
12.2 WIRING DIAGRAM FOR SINGLE PHASE (SHEET 2/3) ............................................................................................................. 66
12.3 WIRING DIAGRAM OF CONTROL BOXES (SHEET 3/3) ............................................................................................................ 67
12.4 WIRING DIAGRAM OF THE ELECTRICAL SYSTEM .................................................................................................................. 68
12.5 ELECTRICAL PARTS OF MAIN CONTROL BOX ........................................................................................................................ 69
13 FOUNDATION PLAN .............................................................................................................................................................................. 70