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Impacts S210E, Руководство по эксплуатации

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Operating Manual

S210E

25

Chapter 7.0  Maintenance

7.1  

Recommendations

7.2  

Maintenance and Inspection

7.3  

Repairing

7.4  

Adjusting the Blast Pattern

7.5  

Setting the Magnetic Seals

7.6  

Chance of the Blast Wheel

7.7  

Changing the Liners

7.8  

Maintenance Intervals

7.9  

General Maintenance

7.10   Recommended Spare Parts List

7.1 Recommendations

Prior to any repair work on the machine and its drives, secure the machine against unintentional 
switch-on. Put the machine in its Safety Off Position as described in Chapter 2.

Failures due to inadequate or incorrect maintenance may generate very high repair 
costs and longer stoppage periods of the machine. Regular maintenance is 
essential.

•  Safety and service life of the machine depend, among other things, on proper maintenance.

•  The time indications are based on uninterrupted operation. When the indicated number of working 

hours is not achieved during the corresponding period, the period can be extended. However a 
full overhaul must be carried out at least yearly.

•  Due to different working conditions it cannot be foreseen how frequently inspections need to 

occur for wear checks, inspection, maintenance and repair works. Prepare a suitable inspection 
schedule considering your own working conditions. Our specialists will be pleased to assist you 
with any issues you may encounter.

Sub-supplier’s operating and maintenance instructions should be followed during 
service and maintenance. Highest attention should be paid when replacing electric 
parts and components.

Содержание S210E

Страница 1: ...Operating Manual S210E Your Partner for Mobile Surface Preparation IMPACTSamericas com...

Страница 2: ...nce 25 8 0 Electrical System 32 9 0 Error Diagnostics 34 10 0 Spare Parts 37 IMPACTS Americas 1384 Bungalow Rd Morris IL 60450 USA 815 941 4800 815 941 4600 Fax www IMPACTSAmericas com April 2018 Plea...

Страница 3: ...ength 34 in 41 in 875 mm 1045 mm 32 in 80 cm Width 11 6 in 295 mm 24 in 60 cm Height 31 in 40 5 in 795 mm 1030 mm 46 in 118 cm Weight 99 lb 45 kg 186 lbs 84 kg Connected loads of the electrical system...

Страница 4: ...achine During the operation of the machine it may be possible to exceed the acceptable noise levels of 85 dB A This is dependent on various locations and circumstances When the noise level is 85 dB A...

Страница 5: ...y Follow these instructions and take special care in these circumstances In addition to these instructions the general safety precautions and the local accident prevention guidelines also should be fo...

Страница 6: ...and be repaired before starting work again Changes add ons or conversions which might have an influence to the safety of the machine must not be undertaken without the permission of the manufacturer T...

Страница 7: ...s In the event of operational malfunctions the machine must be shut down immediately and secured The error must be rectified before starting the machine again Secure the work area around the machine i...

Страница 8: ...ion maintenance and repair The machine must be shut off completely for repair or maintenance work Please disconnect the main plug in order to prevent the machine from being switched on accidentally Th...

Страница 9: ...nce of safety devices supplied with the machine as well as the provision of appropriate additional safety devices Danger of Injury Abrasive leaves the blast housing at high speed Moving Parts Lift and...

Страница 10: ...ng From time to time check voltage seekers to ensure that they are operationally efficient 2 9 For Special Attention Use only proper and default free tools for your work Damaged tools have to be repai...

Страница 11: ...d abrasive circuit designed for the pre treatment of horizontal surfaces The bouncing impact of metallic abrasive onto the surface thoroughly removes surface contaminants coats of paint sealants and t...

Страница 12: ...ound plenum The rebound plenum deflects the abrasive into an air current separator In this location dust and other contaminants are removed from the abrasive so that only abrasive containing a very sm...

Страница 13: ...6 Lining System 7 Blast Wheel Impeller Around the centre of the blast wheel there are 4 notches the impeller 7 It is feeding dosed quantities of abrasives onto the blades of the turning blast wheel O...

Страница 14: ...brasive feed In order to control the abrasive flow toward the blast wheel there is a magnetic valve incorporated between the abrasive storage hopper and the feed spout Any change in the opening of the...

Страница 15: ...tance rings to the front wheel fixing 1 Side brush seals 2 Side magnets 3 Brush seals front and rear 4 Front magnet 3 9 Suction System During the operation of the machine and the dust collector the ai...

Страница 16: ...n good condition If dust comes out of the dust collector either the dust collector is damaged or it is not correctly sealed Please make sure that only correct material will be used The use of damaged...

Страница 17: ...ke into account that the use of incorrect abrasive increases wear Our service engineers have the experience to select the appropriate abrasive for the individual cases of application Please consult yo...

Страница 18: ...trained by IMPACTS 4 2 Manual Transportation of Machine In order to transport the machine onto a building site you have to push the handle down so the front of the machine will lift up and is around...

Страница 19: ...pes or hoisting equipment 4 4 Transportation of the Machine by Vehicles When transporting the machine with vehicles proceed in such a manner that damage due to the effects of use of force or incorrect...

Страница 20: ...nual 1 Handle all plugs cables hoses and operating devices with care Avoid any contact with live wires Work on the electrical system must only be carried out by a qualified electrician 2 Check the sur...

Страница 21: ...tted protective clothing 5 3 Start Up The working and moving direction of the blast machine is in the direction of the arrow V shown on the picture The blast machine and the dust collector must be sta...

Страница 22: ...rasive feed valve should only be opened when the blast machine is in forward motion If the machine is at a standstill and the valve is opened deep grooves are blasted into the concrete surface within...

Страница 23: ...orrectly Use only a dust collector which that has the right suction power and offers an optimal dust separation Treat all plugs cables hoses and operating devices with special care Avoid any contact w...

Страница 24: ...If a very fine and homogeneous blasting result is required it can be depending on the surface necessary to blast in the same direction Slight profiling on concrete requires a higher speed than coarse...

Страница 25: ...ine push the emergency switch 2 in the direction of the arrow R It is now fixed and can be released by turning and lifting In case of emergency and or other faults like vibration or very strong noises...

Страница 26: ...s in VBG 4 and VDE 0701 These regulations describe the necessary considerations and actions after repairing and changing electrical Equipment For start up of the machine see chapter 5 6 5 Proceedings...

Страница 27: ...ar maintenance is essential Safety and service life of the machine depend among other things on proper maintenance The time indications are based on uninterrupted operation When the indicated number o...

Страница 28: ...and dust deposits Check the level of abrasive in the storage hopper Refill to bottom of wire mesh if necessary Check the magnetic and seals for wear and replace if necessary Check the electric connec...

Страница 29: ...he width of the blast pattern is achieved through the opening of the control cage 1 Responsible for the direction in which the abrasive is thrown is the position of the control cage If the machine pro...

Страница 30: ...clean all threads and use a new blast wheel fixing screw replace the sealing 1 if it fit is worn 1 Put the wheel hub 2 on the shaft of the wheel motor Make sure that it is in the right position on bo...

Страница 31: ...in the front 5 by using additional distance rings Then adjust the height of the brushes that way the brushes 1 slightly touch the surface 7 7 Changing the Liners Demounting The removing of the liners...

Страница 32: ...olts can be pushed through the holes in the side of the housing 4 Put the screws 5 on the bolts and tighten them slightly 5 Slide the side liners 3 4 inside the housing in a way that the liner sticks...

Страница 33: ...xing screws of the liners Wear on the fixing screws Replace screws 10 20 hours Blast wheel control cage Blades of the blast wheel are worn 1 3 deep groves Replace the blast wheel kit 50 hours LIners i...

Страница 34: ...al System 8 1 Tips for the Electronics 8 2 Circuit Diagram 8 1 Tips for the Electronics Completely shut off the machine for repair or maintenance work All plugs have to be disconnected Keep all cables...

Страница 35: ...Operating Manual S210E 33 8 2 Circuit Diagram...

Страница 36: ...hub worn out Replace wheel hub Drive shaft bent Replace shaft or complete bearing unit Unusual Noise Low clearances or bad adjustments of turning parts Check parts adjustments Blast wheel and Control...

Страница 37: ...e Bad seals Check base seals readjust and replace when worn Elevation adjustment of magnets Check elevation to be no higher than 8mm Magnets lost field Replace magnets Filter unit Adjust reducing damp...

Страница 38: ...n under the guidance and supervision of a skilled electrician in accordance with the electrical engineering regulations Failure Possible Reasons for Failure Failure Corrective Actions Motor does not s...

Страница 39: ...Section 10 3 Handle Section 10 4 Separator Top Section 10 5 Abrasive Feeder 10 6 Liner Wheel Housing 10 7 Seals 10 8 Undercarriage 10 1 Machine Overview DESCRIPTION A BLASTWHEEL DRIVE FRONT B HANDLE S...

Страница 40: ...S210E Operating Manual 38 10 2 Blast Wheel Drive Front...

Страница 41: ...Operating Manual S210E 39 10 3 Handle Section...

Страница 42: ...S210E Operating Manual 40 10 4 Separator Top Section...

Страница 43: ...Operating Manual S210E 41 10 5 Abrasive Feeder...

Страница 44: ...S210E Operating Manual 42 10 6 Liner Wheel Housing...

Страница 45: ...Operating Manual S210E 43 10 7 Base Seal Assembly...

Страница 46: ...S210E Operating Manual 44 10 8 Undercarriage...

Страница 47: ......

Страница 48: ...IMPACTS Americas 1384 Bungalow Rd Morris IL 60450 USA 815 941 4800 815 941 4600 Fax www IMPACTSAmericas com...

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