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S E C T I O N
3
- M A I N T E N A N C E
3.1 G E N E R A L
3-1-04
- Repair any fuel, oil, or coolant leak as soon as it is noticed.
- Clean all parts carefully before they are reinstalled. Cover parts that
will not be reassembled immediately.
- Always use the correct bolts and fasteners during repairs. Bolts that are
too long can "bottom-out" and will not provide the required clamping forces.
Bolts that are too short may not have enough thread engagement to carry the load.
- Use the proper torque values. (Refer to the Torque Tables in Section 3.3).
Improper tightening can result in bolt loosening or bolt failure.
- Use the proper tools when making repairs to avoid damage to parts. Special
tools are provided for several major repairs and are described in the
appropriate sections of this manual.
- Reinstall all exhaust manifold and turbocharger heat shields before running
the engine to reduce fire hazard.
- After major engine repairs, be certain to run the lubricating oil priming
pump for several minutes before attempting to start the engine. Starting
without the necessary lubrication to critical parts can cause extensive
damage very quickly.
3.1.4 Safety
- Install all guards and protective shields before starting the engine. If
the engine must be started when the shields are removed, use extreme care
and make sure all personnel are clear.
Reinstall the shields when the work is completed.
- Make certain that all personnel are clear before starting the engine.
- Disable or disconnect the engine starting device before making repairs to
the engine to prevent the chance of accidental starting or starting from a
remote location.
- Use proper lifting procedures when handling major components to avoid damage
and possible injury. Consult the Weight Table in Section 3.4. Make certain
that all chains, hoists, slings, and jacks are in good condition and of the
correct capacity.
- Eye bolts should be stressed in the vertical direction only-do not side-load them.
- Do not store flammable or hazardous materials near the engine.
- Always keep fire extinguisher in highly visible areas and insure that
regular inspections are made to keep them charged.
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