Scanreco G2 radio remote control system
1
HMF Technical Service Department
Rev.:
20-13
Scanreco G2, Radio remote
control system
Страница 1: ...Scanreco G2 radio remote control system 1 HMF Technical Service Department Rev 20 13 Scanreco G2 Radio remote control system...
Страница 2: ...GW 5355 14 SETTING UP OF OUTPUT SIGNALS BY MEANS OF THE CGW 5355 17 SETTING UP CONTROL VALVE FUNCTIONS 22 CONFIGURATION OF REMOTE CONTROL LEVERS 23 CONFIGURATION OF REMOTE CONTROL LEVERS OPERATION DIR...
Страница 3: ...REMOTE CONTROL BOX 42 THE QUALITY OF THE RADIO SIGNAL 43 FREQUENCY HOPPING 44 ONLINE PROGRAMMING 45 SELF TEST MODE 46 FAULT MONITORING ERROR INDICATIONS AND ERROR CODES 47 TROUBLESHOOTING BY MEANS OF...
Страница 4: ...uency control and technical data etc please see the Scanreco G2 Instruction Manual Component overview the Scanreco G2 radio remote control system The Scanreco G2 radio remote control system is connect...
Страница 5: ...trol boxes can be configured with different control lever combinations in both EU and NAFTA frequency versions Compared to the previous G1 system it is now possible to configure the MAXI remote contro...
Страница 6: ...with a detailed graphic screen The display has a status bar that illustrates the same as the percentage indication The RUN FUNC 90 100 and Slewing symbol diodes The and press buttons for adjusting the...
Страница 7: ...protected against polarity reversal over current and EMC FR Power supply 12 24 V direct current 20 max ripple 5 Built in radio receiver Tumbler switch In Remote position the crane is controlled from...
Страница 8: ...e control is adjusting according to the following values 6 12 18 volt In 12 volt systems the voltage control is 3 6 9 volt Please note The above control requires a radio controller with another type o...
Страница 9: ...nna is surrounded by fixed objects this will weaken the radio reception It may be necessary to connect an external antenna The antenna must not touch metallic parts The radio controller must be fitted...
Страница 10: ...nt lubricant Position the cables as shown in the picture In case of welding on the vehicle Before carrying out any welding on the vehicle all electric connections for external components and power sup...
Страница 11: ...roportionally controlled PWM Pulse Width Modulation electric activations or outputs for digitally controlled ON OFF solenoid valves on the stabilizer control valve 1A 4A and 1B 4B K3 Outputs for propo...
Страница 12: ...1 ON OFF 3 K1 4 1B PWM K3 4 5B PWM K4 4 EX1 ON OFF 4 K1 5 2A PWM K3 5 6A PWM K4 5 EX1 ON OFF 5 K1 6 2A PWM K3 6 6A PWM K4 6 EX1 ON OFF 6 K1 7 2B PWM K3 7 6B PWM K4 7 EX1 GND K1 8 2B PWM K3 8 6B PWM K4...
Страница 13: ...ital and A B Digital hold Min Current 0 100 Max Current 0 100 Ignore Dump Network CAN Modules Network 100 Scanreco G2 Monitor Output signals Remote Button 1 28 Black box o Error 1 50 Timestamp date an...
Страница 14: ...d as standard for engine control signals and the K6 outputs are used for extra optional functions 1 1 1 1 1 25 2 PWM It is possible to set up 8 dual outputs direction A and B from the K1 and K3 socket...
Страница 15: ...tion selected in Source or another type of ON OFF control valve an Ex 1 16 function selected in Source 5 B Dig Operation from a remote control lever A digital signal for an ON OFF activation for oil f...
Страница 16: ...current in of PWM Max Current for a solenoid valve The value is individually adjustable for each single PWM output so that the manual control valve lever is just completely activated when the remote c...
Страница 17: ...l sources from the remote control levers tumbler switches and push buttons on the remote control box Designations of tumbler switches and push buttons appear from the photo Signal name Signal source D...
Страница 18: ...the remote control box High signal for the engine control of the truck The number of revolutions is increased stepwise by each activation of the tumbler switch LIGHT Activated by green press button ho...
Страница 19: ...ectional valve of the stabilizer control valve for control of oil flow for stabilizer legs down and stabilizer beams extend STB 1 STB 16 Digital signal by activation of a remote control lever in stabi...
Страница 20: ...ine control of the truck when a crane function is activated by the remote control lever When the remote control lever is in neutral position the signal goes low without delay Configuration N A RC But...
Страница 21: ...able digital signal for an extra function option RC But 26 OPT 12 Activation of tumbler switch no 5 to the right Extra available digital signal for an extra function option RC But 27 OPT 13 Activation...
Страница 22: ...row down button When the function has been selected press ENT Select the other control valve functions in the same way Please see the table Function Description OFF When you do not select a control va...
Страница 23: ...Configuration of remote control levers operation direction Function Description None Is selected if the remote control lever is not going to operate any function Std The remote control lever operates...
Страница 24: ...ngs 2 0 2 2 2 2 and 3 2 3 Joystick 2 has 2 proportional functions Joystick 3 has 3 proportional functions cross and turn Scanreco MAXI crane functions operation direction A 4 sections 6 sections 7 sec...
Страница 25: ...emote control The RCL 5300 software must be version 29_20 or higher The example is a standard set up valid for cranes where the control valve is fitted on the base of the crane Depending on the equipm...
Страница 26: ...ctric activation crane mode 1 1 1 1 2 4 1 2 O1 K395 ENT Configuration of the output signal for activation of the PVEO DI electric activation on the PVSK module 1 1 1 1 2 4 1 2 1 Min current SET type 0...
Страница 27: ...hat the remote control lever for the slewing movement has been inverted 1 1 1 1 2 8 2 2 Boom SET arrow up A cross ticked off indicates that the remote control lever for the boom movement has been inve...
Страница 28: ...rol box has a display fitted 1 1 1 1 3 25 PWM Mixer ENT Activate the feature PWM Mixer 1 1 1 1 1 25 PWM Mixer ENT Setting up in PWM Mixer 1 1 1 1 1 25 2 PWM ENT Setting up of crane functions 1 1 1 1 1...
Страница 29: ...1 15 SET type value Minimum current for extension in 60 1 1 1 1 1 25 2 7 9 K3 1 SET type value Minimum current for rotator right 60 1 1 1 1 1 25 2 7 10 K3 3 SET type value Minimum current for rotator...
Страница 30: ...scription of the function 1 1 1 1 3 25 PWM Mixer Press ENT Activate the feature PWM Mixer 1 1 1 1 1 25 PWM Mixer ENT Setting up in PWM Mixer 1 1 1 1 1 25 1 Digital ENT Setting up of digital outputs 1...
Страница 31: ...switch for Engine start stop is kept to the left to be able to operate the radio remote control of the stabilizers 1 1 1 1 2 3 2 17 1 Module SET arrow down Activation signal from the radio controller...
Страница 32: ...1 1 1 1 1 25 2 7 3 K1 5 SET type value Minimum current for boom down 0 1 1 1 1 1 25 2 7 4 K1 7 SET type value Minimum current for boom up 0 1 1 1 1 1 25 2 7 5 K1 9 SET type value Minimum current for...
Страница 33: ...2 8 1 1 12 Lever 7 SET arrow down Right front stabilizer leg up down is operated from the 7 th control lever from the left select Stb 7 1 1 1 1 2 8 1 1 13 Lever 8 SET arrow down Right rear stabilizer...
Страница 34: ...tion of the function 1 1 1 1 3 25 PWM Mixer Press ENT Activate the feature PWM Mixer 1 1 1 1 1 25 PWM Mixer ENT Setting up in PWM Mixer 1 1 1 1 1 25 1 Digital ENT Setting up of digital outputs 1 1 1 1...
Страница 35: ...the 55A cable In case of retro fitting you need to order apart from the spotlight a 55F cable a relay and a power supply cable for Box1 as well as a power supply cable 55A for the spotlight Please al...
Страница 36: ...d and the tumbler switch must be in Remote position 3 Connect the remote control cable between the radio controller and the remote control box 4 Connect the CGW 5355 service terminal to the RCL 5300 c...
Страница 37: ...Setting up of output signals by means of the CGW 5355 when they are activated on the remote control box Press SET to activate the CGW online 1 4 8 Valve Monitoring of control valve functions ENT 1 4 8...
Страница 38: ...f a duplex radio transceiver an LED display and a flat transmission cable with plug NAFTA radio remote control systems The MAXI and MINI remote control boxes are as standard fitted with a duplex radio...
Страница 39: ...r switch on the radio controller in OFF position 6 Turn pull out the stop button on the remote control box 7 Put the tumbler switch on the radio controller in Remote position and within 10 seconds car...
Страница 40: ...her Reasons for errors when carrying out ID coding If the ID coding has not been carried out accepted it may be due to the following reasons Pushing holding the push button ON in step 8 has not begun...
Страница 41: ...rror is indicated see chapter on error indications The DV diode Tumbler switch Explanation Red lit Position Manual The dump valve of the control valve is powered when the tumbler switch is in Manual p...
Страница 42: ...box is deactivated Red lit The remote control box is activated and data are transmitted Red flashes once per sec The remote control box is activated and data are transmitted The battery is discharged...
Страница 43: ...o controller and the internal LED display Status LED display Explanation Green lit I H constantly lit Optimum quality of the radio signal and normal radio communication Green flashing I H flashing The...
Страница 44: ...r radio remote control system uses the same random sequence when shifting between radio channels which minimizes the risk of two systems colliding This is how to avoid that the radio transmission is s...
Страница 45: ...in OFF position 6 Turn pull out the stop button on the remote control box 7 Put the tumbler switch on the radio controller in Remote position and within 10 seconds continue with item 8 8 Push the ON...
Страница 46: ...ll out the stop button again 3 Activate the ON push button a couple of seconds the red Power LED is constantly lit 4 Push the ON button approx 10 times in rapid succession until the Power LED is flash...
Страница 47: ...y wire security signal 185 Error in the wire security signal DV from the radio controller 186 The tumbler switch on the radio controller is in Manual position which is manual mode 192 The RCL 5300 doe...
Страница 48: ...ence is repeated 3 times if the error is considered to be a minor error and then the radio controller restarts for stand by mode If the error is considered to be an important error the error code sequ...
Страница 49: ...ans of the CGW 5355 to read the specific type of error without having to remove the cover of the radio controller In the table below you see the interconnections between the error codes Furthermore th...
Страница 50: ...s a high signal The system carries out automatic reset Check all digital output terminals Remove the plug and restart the system 171 04 00 0400 Short circuit on a digital output There is a short circu...
Страница 51: ...up The system will not automatically carry out reset but is in safe mode Check that all remote control levers are in neutral position and do not give an analogue signal Restart the remote control box...
Страница 52: ...igh The power supply exceeds 36 VDC The system carries out automatic reset Check the power supply and the cable connections and the plug and socket outlets 174 98 00 9800 There is a general failure in...
Страница 53: ...utral position 5 flashes 5 indications Lever no 5 is not in neutral position 6 flashes 6 indications Lever no 6 is not in neutral position 7 flashes 7 indications Lever no 7 is not in neutral position...
Страница 54: ...plug and socket outlets It is possible to remote control the crane by fitting a 10 m remote control cable between the radio controller and the remote control box When the remote control cable is fitt...
Страница 55: ...ing and identification All radio controllers and remote control boxes are marked by a label stating the part number and the serial number of the components in question When contacting HMF concerning s...
