Troubleshooting
Instruction manual
42
9
Troubleshooting
9.1
Overview
If you have a problem with your flow monitoring system it can be due to any of the following:
Faulty instrument
If you suspect the instrument is faulty you can check it out using a test block.
This will establish that the instrument is functional and receiving a healthy signal from the
connected transducers.
Incorrect setup
A low, or zero, signal could be caused by incorrect set-up such as:
Incorrect site data entered into the instrument.
Incorrect or non-matching ultrasonic transducers selected for use.
Incorrectly fitted transducers – lack of couplant applied, incorrect spacing, insecure
attachment.
Poor connections between the probes and the instrument.
Application problem
If you are certain that the instrument is healthy and suitably set-up for the current site; and
the probes are properly assembled and fitted correctly, there could be an application problem
concerned with the site.
Check such conditions such as:
Poor pipe outer surface quality
Uneven surface preventing good surface contact with the transducer.
Flaking paint (should be removed).
Variable air gap in concrete-covered pipes affecting the ultrasonic signal quality.
Poor internal pipe construction
Rough internal pipe walls affecting fluid flow (see roughness factor).
Internal welds positioned in the transducer signal path affecting the signal quality.
The ‘drippings’ in galvanised-dipped pipes or other irregularities interfering with the
signal path.
Incorrect probe location
Transducers located too close to bends or valves, disturbing the flow profile.
Transducers located too close to insertion probes, disturbing the flow profile.
For horizontal pipework transducers should not be positioned on the top of the pipe.
Poor fluid conditions within the pipe
Fluid contains bubbles, high particle density or sludge.
Air in the top of the pipe.
Low fluid flow within the pipe
Pipe obstructions.
Malfunctioning valve not opening fully (or closed inadvertently).
Содержание PORTAFLOW 330
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